Auxiliary positioning device suitable for machining micro cast-in-situ bored pile reinforcement cage
By designing an auxiliary positioning device for the processing of rebar cages for micro-bored bored piles, the problem of difficult control of the thickness of concrete protective layer and stirrup spacing in rebar cage processing is solved, and the precise control of the diameter of rebar cages and the spacing of rebar cages is achieved, and the processing quality and convenience are improved.
Patent Information
- Application Number
- CN202420824619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the processing of micro-bored cast-injected pile steel cages, the thickness of the concrete protective layer and the spacing between stirrups are difficult to control, resulting in uneven specifications and quality of the finished product, which is difficult to meet the specifications and design requirements.
An auxiliary positioning device is designed, including an upper slide rail, a lower slide rail, a limit fastener, a positioning fastener, an upper guide rail and a lower guide rail. By adjusting the overlap length of the guide rail and the spacing of the limit fastener, precise control of the diameter of the steel cage and the spacing of the stirrups is achieved.
The processing diameter and stirrup spacing of the steel cage are effectively controlled, the processing quality and convenience are improved, the specifications and design requirements are met, and the equipment cost and material cost are reduced.
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Figure CN222830608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of construction technology, in particular to an auxiliary positioning device suitable for processing micro bored cast-in-place pile steel cages, which is easy to manufacture, has a large space for later transformation and refitting, is easy to use, and has a wide range of applications. Background Art
[0002] Micro bored piles (hereinafter referred to as micro piles) are bored piles with a smaller diameter, generally ranging from 100 to 300 mm in diameter. They are widely used in small and medium-sized industrial and civil buildings with small and dispersed loads. Due to the small diameter of micro piles, the thickness of the concrete protective layer of the steel cage of the micro pile foundation is difficult to control during processing and construction. The specifications and quality of the finished steel cage vary. When the spacing of stirrups at different positions of the pile body is different or spiral stirrups are used, the spacing of stirrups is difficult to control, the construction progress is slow, and the quality of the finished steel cage is difficult to meet the specifications and design requirements, which ultimately easily causes quality and safety problems in cast-in-place piles. Therefore, how to effectively control the size and specifications of the micro pile steel cage during processing, ensure the processing quality of the steel cage, and improve the convenience of processing and construction has become a problem that needs to be solved urgently. Summary of the invention
[0003] The utility model aims to solve the problem that, during the processing of micro bored cast-in-place pile reinforcement cages, the thickness of the concrete protective layer and the spacing between the stirrups are difficult to control, the specifications and quality of the finished reinforcement cages are uneven, and it is difficult to meet the specifications and design requirements. The utility model provides an auxiliary positioning device suitable for the processing of micro bored cast-in-place pile reinforcement cages, which is easy to manufacture, has a large space for later transformation and modification, is easy to use, and has a wide range of applications.
[0004] The utility model is suitable for the auxiliary positioning device of micro bored cast-in-place pile reinforcement cage processing, and is characterized in that the auxiliary positioning device comprises an upper slide rail, a lower slide rail, a limiting fastener, a positioning fastener, an upper guide rail and a lower guide rail, the upper slide rail and the lower slide rail are symmetrically arranged, the upper guide rail is vertically welded at the web of the upper slide rail, the lower guide rail is vertically welded at the web of the lower slide rail, the upper guide rail and the lower guide rail are connected and fixed by positioning fasteners; a plurality of limiting fasteners are fixed in the grooves of the upper slide rail and the lower slide rail.
[0005] The upper slide rail and the lower slide rail are made of cold-bent thin-walled inner-curled channel steel, and the opening position thereof is marked with size scales; the upper guide rail and the lower guide rail are made of rectangular steel plates, and a long groove is opened in the center of the steel plate; the limiting fasteners and the positioning fasteners are composed of matching bolts, nuts and flat washers.
[0006] The upper guide rail and the lower guide rail are both provided with slot holes, and the positioning fasteners pass through the slot holes of the upper guide rail and the lower guide rail to connect and fix the upper guide rail and the lower guide rail.
[0007] The upper slide rail and the lower slide rail are provided with open grooves, and limiting fasteners are installed in the open grooves, and the limiting fasteners move along the open grooves.
[0008] The utility model is suitable for the auxiliary positioning device for processing the steel cage of micro bored pile. It has a simple structure, scientific design and is easy to use. The diameter of the steel cage is adjusted by adjusting the overlapping length of the upper guide rail and the lower guide rail, and the upper guide rail and the lower guide rail are fixed by tightening the positioning fasteners, so that the processing diameter of the steel cage is controlled during the processing of the steel cage; limit fasteners are arranged in the opening grooves of the upper and lower slide rails to ensure that the spacing between the stirrups meets the specifications and design requirements; the raw materials of the device are common, the equipment cost is low; it is easy to manufacture, and there is a large space for later transformation and modification; it has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of the utility model.
[0010] Figure 2 It is a plan view of the utility model.
[0011] Figure 3 It is a schematic elevation view of the utility model.
[0012] Figure 4 It is a cross-sectional schematic diagram of the utility model.
[0013] Among them: upper slide rail 1, lower slide rail 2, limit fastener 3, positioning fastener 4, upper guide rail 5, lower guide rail 6. DETAILED DESCRIPTION
[0014] Embodiment 1: An auxiliary positioning device suitable for processing micro bored cast-in-place pile reinforcement cages, comprising an upper slide rail, a lower slide rail, a limiting fastener, a positioning fastener, an upper guide rail and a lower guide rail, wherein the upper slide rail and the lower slide rail are symmetrically arranged, the upper guide rail is vertically welded at the web of the upper slide rail, the lower guide rail is vertically welded at the web of the lower slide rail, and the upper guide rail and the lower guide rail are connected and fixed by positioning fasteners; a plurality of limiting fasteners are fixed in the grooves of the upper slide rail and the lower slide rail.
[0015] The upper and lower rails are made of cold-bent thin-walled inner-curled channel steel, and the opening position is marked with size scales; the upper and lower rails are made of rectangular steel plates, and a long groove is opened in the center of the steel plate; the limit fasteners and positioning fasteners are composed of matching bolts, nuts and flat washers. Slot holes are set on the upper and lower rails, and the positioning fasteners pass through the slot holes of the upper and lower rails to connect and fix the upper and lower rails. Open slots are set on the upper and lower rails, and the limit fasteners are installed in the open slots, and the limit fasteners move along the open slots.
[0016] When in use, 1. First place the device horizontally in the air, and take effective measures to fix one end of the upper slide rail; 2. According to the stirrup spacing requirements of the micropile foundation steel cage, adjust the spacing of the limit fasteners in the open grooves of the upper and lower slide rails, and tighten the limit fasteners; 3. Insert the bent spiral stirrups from the suspended end of the device, and move each circle of stirrups close to the limit fasteners in turn to ensure that the stirrup spacing meets the design requirements; 4. Adjust the spacing between the upper guide rail and the lower guide rail. After the stirrup diameter meets the design requirements, fix it with positioning fasteners; 5. Evenly place the longitudinal reinforcement in the stirrups according to the design requirements, and after the longitudinal reinforcement is tied and connected with the stirrups, the steel cage is completed and the steel cage is removed from the suspended end of the device; 6. The production of the micropile foundation steel cage of the same specification can repeat processes 3 to 5.
[0017] If the design specifications of the steel cage change, the spacing of the limit fasteners can be adjusted to assist in positioning the spacing of the stirrups, and the diameter of the steel cage can be controlled by adjusting the upper and lower guide rails.
Claims
1. An auxiliary positioning device suitable for processing micro bored pile reinforcement cages, characterized in that The auxiliary positioning device includes an upper slide rail, a lower slide rail, a limiting fastener, a positioning fastener, an upper guide rail and a lower guide rail. The upper slide rail and the lower slide rail are symmetrically arranged, the upper guide rail is vertically welded at the web of the upper slide rail, and the lower guide rail is vertically welded at the web of the lower slide rail. The upper guide rail and the lower guide rail are connected and fixed by positioning fasteners; a plurality of limiting fasteners are fixed in the grooves of the upper slide rail and the lower slide rail.
2. The auxiliary positioning device for processing micro bored pile reinforcement cages as claimed in claim 1, characterized in that The upper slide rail and the lower slide rail are made of cold-bent thin-walled inner-curled channel steel, and the opening position thereof is marked with size scales; the upper guide rail and the lower guide rail are made of rectangular steel plates, and a long groove is opened in the center of the steel plate; the limiting fasteners and the positioning fasteners are composed of matching bolts, nuts and flat washers.
3. The auxiliary positioning device for processing micro bored pile reinforcement cages as claimed in claim 1, characterized in that The upper guide rail and the lower guide rail are both provided with slot holes, and the positioning fasteners pass through the slot holes of the upper guide rail and the lower guide rail to connect and fix the upper guide rail and the lower guide rail.
4. The auxiliary positioning device for processing micro bored pile reinforcement cages as claimed in claim 1, characterized in that The upper slide rail and the lower slide rail are provided with open grooves, and limiting fasteners are installed in the open grooves, and the limiting fasteners move along the open grooves.
Citation Information
Cited By
Cast-in-situ bored pile reinforcing steel bar machining device
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