Roller shakeout cooling machine for clay sand treatment

By designing the cooling assembly in the drum sand-fall cooling machine and combining it with the inside of the screen barrel, and setting openings and sealing arc sheets at the upper and lower ends of the screen barrel, the problems of short cooling time and poor cooling effect in the prior art are solved, and the effect of uniform and efficient cooling is achieved.

CN222830696UActive Publication Date: 2025-05-06CHANGZHOU SAVELI FOUNDRY TECH CO LTD
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Patent Information

Application Number
CN202421362517.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-06
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing drum sand-fall cooler used for clay sand treatment has a short cooling time and poor cooling effect, so it is impossible to effectively cool castings and molding sand.

Method used

A drum sand-fall cooling machine is designed including a circular housing, a cooling mechanism and a screen cylinder. The cooling assembly in the cooling mechanism is located inside the screen cylinder and can be in full contact with the castings and molding sand and cool evenly. At the same time, openings and sealing arc sheets are provided at the upper and lower ends of the screen barrel, which extends the residence time of castings and molding sand in the screen barrel and improves the cooling effect.

Benefits of technology

It achieves uniform cooling, long cooling time and good cooling effect, significantly improving the cooling efficiency in clay sand treatment, while avoiding increased energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller shakeout cooling machine for clay sand treatment, and relates to the technical field of clay sand treatment, the roller shakeout cooling machine for clay sand treatment comprises a circular shell, a feed hopper is welded in the middle of the top surface of the circular shell, and a discharge port is welded in the middle of the bottom surface of the circular shell; according to the roller shakeout cooling machine for clay sand treatment, the cooling mechanism is not fixedly connected with the screen drum, the cooling assembly in the cooling mechanism is located on the lower portion of the interior of the screen drum, circumferential arrangement is not needed, the cooling assembly can make full contact with a casting and molding sand, cooling is even, and the cooling effect is good; the opening and the sealing arc piece are arranged at the upper end and the lower end of the screen drum respectively, castings and molding sand can fall into the screen drum conveniently through the opening, the sealing arc piece is used for preventing the molding sand from being separated from the screen drum, the situation that the cooling effect is poor due to the fact that the time of the molding sand in the screen drum is too short can be avoided, and the cooling effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clay sand processing, in particular to a drum sand dropping cooler used for clay sand processing. Background Art

[0002] When processing clay sand, it is often necessary to use a drum sand dropout machine to separate the castings and molding sand in the clay sand. Since the surface temperature of the screened castings and molding sand is high, they also need to be cooled during the screening process.

[0003] According to Chinese patent number CN216176552U, a roller sand cooler for clay sand processing is disclosed. The patent sets hollow threaded blades, spiral cooling water pipes, water inlet pipes, water outlet pipes and circulating cooling water pumps, which can make the castings and hot sand added to the drum contact with the hollow threaded blades, and transfer the heat from the hollow threaded blades to the cooling water in the spiral cooling water pipe. The cooling water with heat in the threaded cooling water pipe is cooled in the circulating cooling water pump through the water outlet pipe, and is transported to the water inlet pipe again to realize circulating cooling. The cooling effect is good and the cooling efficiency is improved. However, it still has the following defects:

[0004] This patent does not provide an opening and closing structure on the drum. Part of the hot sand passes through the drum directly and stays in the drum for too short a time, and is in contact with the spiral cooling water pipe for a short time. Even if a cooling air box and an air nozzle are provided, the contact between the molding sand and the cooling air is very short, and the cooling effect is not very ideal. Utility Model Content

[0005] The utility model provides a drum sand dropping cooler for clay sand processing, which has the advantages of uniform cooling, long cooling time and good cooling effect, so as to solve the problems raised in the background technology.

[0006] In order to solve the defects of the existing drum sand-falling cooler for clay sand processing, such as short cooling time and poor cooling effect, the utility model provides the following technical solutions: a drum sand-falling cooler for clay sand processing, comprising a circular shell, a feed hopper is welded in the middle of the top surface of the circular shell, a discharge port is welded in the middle of the bottom surface of the circular shell, a cooling mechanism is fixedly installed on the rear side of the circular shell, a screen drum is arranged in the circular shell, an opening is opened on the top surface of the screen drum, a sealing arc sheet is integrally connected to the bottom surface of the screen drum, and the screen drum sleeve is provided with an outer The gear ring, the outer gear ring is fixedly connected to the screen drum, the front side of the outer gear ring is meshingly connected with a driving mechanism, first annular grooves are provided on both sides of the outer gear ring, a plurality of circumferentially distributed first connecting members are fixedly connected to the inner wall of the circular shell, the first connecting members are slidably connected to the first annular grooves, a pair of sliding arc plates are slidably connected to the top surface of the screen drum, a round plate is welded on the side of the two sliding arc plates away from each other, a second annular groove is provided on the side of the two round plates away from each other, and a pair of moving mechanisms are installed on the top surface of the circular shell.

[0007] As a preferred technical solution of the utility model, a pair of supporting feet are fixedly connected to the bottom end of the circular shell, and both ends of the circular shell are provided with round openings.

[0008] As a preferred technical solution of the utility model, the cooling mechanism includes a fan bracket fixedly connected to the back side of the circular shell, a plurality of cooling fans are installed on the top surface of the fan bracket, a circulating water pipe is fixedly connected to the bottom end of the fan bracket, a circulating water pump fixedly connected to the fan bracket is installed on the circulating water pipe, the circulating water pipe is provided with a plurality of annular cooling fins, the annular cooling fins are integrally connected to the circulating water pipe, a cooling assembly is connected to the circulating water pipe, and the cooling assembly is located inside the sieve cylinder.

[0009] As a preferred technical solution of the utility model, the cooling assembly includes a pair of hollow plates connected to the circulating water pipe, and a plurality of cooling pipes are fixedly connected between the two hollow plates.

[0010] As a preferred technical solution of the utility model, the moving mechanism includes an electric telescopic rod installed on the top surface of the circular shell, one end of the electric telescopic rod is fixedly connected to a second connecting member, and the second connecting member is slidably connected to the second annular groove.

[0011] As a preferred technical solution of the present utility model, the second connecting member and the first connecting member have the same structure.

[0012] As a preferred technical solution of the utility model, the driving mechanism includes a pair of mounting seats, a connecting shaft is rotatably connected between the two mounting seats, a motor drivingly connected to the connecting shaft is installed on one side of one of the mounting seats, and the connecting shaft is welded with a gear meshing with the outer gear ring.

[0013] As a preferred technical solution of the utility model, the two mounting seats are fixedly mounted on the front inner wall of the circular shell, and the gear is meshedly connected with the front side of the outer gear ring.

[0014] Compared with the prior art, the utility model provides a drum sand cooler for clay sand processing, which has the following beneficial effects:

[0015] 1. A drum sand cooler for clay sand processing, the cooling mechanism is not fixedly connected to the screen drum, the position of the cooling mechanism remains unchanged, the cooling component in the cooling mechanism is located at the lower part of the inner part of the screen drum, and does not need to be arranged in a circumference. The cooling component can fully contact with the casting and the molding sand, and the cooling is uniform and the cooling effect is good without increasing the energy consumption.

[0016] 2. This kind of drum sand cooling machine used for clay sand processing has openings and sealing arcs at the upper and lower ends of the screen drum respectively. The openings facilitate castings and molding sand to fall into the screen drum, while the sealing arcs prevent the molding sand from escaping from the screen drum, which can avoid the molding sand staying in the screen drum for too short a time and resulting in poor cooling effect, and the cooling effect is further improved.

[0017] 3. This kind of drum sand cooling machine used for clay sand processing, in conjunction with a driving mechanism and a moving mechanism, can make the opening face downward, and at the same time can drive the two sliding arcs to move. At this time, the distance between the two sliding arcs is kept at the maximum, and the opening length is the longest, so that the castings in the screen drum can be unloaded and the castings can be easily removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the screen drum of the utility model;

[0020] Figure 3 For this utility model Figure 2 A magnified view of middle;

[0021] Figure 4 It is a structural schematic diagram of the cooling mechanism of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the first connecting member of the utility model.

[0023] In the figure:

[0024] 10. circular shell; 20. feed hopper; 30. discharge port; 40. cooling mechanism; 41. fan bracket; 42. cooling fan; 43. circulating water pipe; 44. circulating water pump; 45. annular heat dissipation fins; 46. cooling assembly; 461. hollow plate; 462. cooling pipe; 50. screen cylinder; 60. opening; 70. sealing arc plate; 80. outer gear ring; 90. driving mechanism; 91. mounting seat; 92. connecting shaft; 93. motor; 94. gear; 100. first ring groove; 110. first connecting piece; 120. sliding arc plate; 130. round plate; 140. second ring groove; 200. moving mechanism; 210. electric telescopic rod; 220. second connecting piece; 300. supporting foot. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 The utility model discloses a drum sand cooler for clay sand processing, comprising a circular shell 10, a feed hopper 20 is welded in the middle of the top surface of the circular shell 10, a partition is contained in the feed hopper 20, and the partition is located just above the outer gear ring 80 to prevent the casting from colliding with the outer gear ring 80 when it falls, a discharge port 30 is welded in the middle of the bottom surface of the circular shell 10, a cooling mechanism 40 is fixedly installed on the rear side of the circular shell 10, a screen drum 50 is arranged in the circular shell 10, and the screening function of the casting and the molding sand can be realized, an opening 60 is opened on the top surface of the screen drum 50, a sealing arc sheet 70 is integrally connected to the bottom surface of the screen drum 50, the screen drum 50 is sleeved with an outer gear ring 80, the outer gear ring 80 is fixedly connected to the screen drum 50, and the outer gear ring 80 is fixedly connected to the screen drum 50. The front side of the ring 80 is meshedly connected with a driving mechanism 90 to drive the sieve drum 50 to rotate. First annular grooves 100 are provided on both sides of the outer gear ring 80. The inner wall of the circular shell 10 is fixedly connected with a plurality of circumferentially distributed first connecting members 110. The first connecting members 110 are slidably connected with the first annular grooves 100 to support the sieve drum 50 and ensure the stability of the sieve drum 50 during rotation. A pair of sliding arc plates 120 are slidably connected to the top surface of the sieve drum 50. A disc 130 is welded to the side of the two sliding arc plates 120 that are away from each other. A second annular groove 140 is provided to the side of the two discs 130 that are away from each other. A pair of moving mechanisms 200 are installed on the top surface of the circular shell 10 to adjust the length of the opening 60.

[0027] Specifically, a pair of supporting legs 300 are fixedly connected to the bottom end of the circular shell 10 , and both ends of the circular shell 10 are provided with round openings.

[0028] In this embodiment, the support legs 300 provide stable support for the circular housing 10 , and the circular opening will neither interfere with the rotation of the screen drum 50 nor interfere with the movement of the sliding arc sheet 120 .

[0029] Specifically, the cooling mechanism 40 includes a fan bracket 41 fixedly connected to the back side of the circular shell 10, a plurality of cooling fans 42 are installed on the top surface of the fan bracket 41, a circulating water pipe 43 is fixedly connected to the bottom end of the fan bracket 41, a circulating water pump 44 fixedly connected to the fan bracket 41 is installed on the circulating water pipe 43, the circulating water pipe 43 is provided with a plurality of annular heat dissipation fins 45, the annular heat dissipation fins 45 are integrally connected to the circulating water pipe 43, a cooling assembly 46 is connected to the circulating water pipe 43, the cooling assembly 46 is located inside the sieve drum 50, the cooling assembly 46 includes a pair of hollow plates 461 connected to the circulating water pipe 43, and a plurality of cooling pipes 462 are fixedly connected between the two hollow plates 461.

[0030] In this embodiment, there is no need for a circumferential setting, the cooling component 46 can fully contact the casting and the molding sand, the casting and the molding sand are cooled evenly, there will not be a large number of cooling components 46 that cannot contact the casting and the molding sand, the cooling effect is good, and the energy consumption will not increase.

[0031] Specifically, the moving mechanism 200 includes an electric telescopic rod 210 installed on the top surface of the circular housing 10, one end of the electric telescopic rod 210 is fixedly connected to a second connecting member 220, the second connecting member 220 is slidably connected to the second annular groove 140, and the second connecting member 220 has the same structure as the first connecting member 110.

[0032] In the present embodiment, starting the electric telescopic rod 210 can drive the second connecting member 220 to move. Since the second connecting member 220 is slidably connected to the second annular groove 140, the disc 130 moves accordingly, and the sliding arc plate 120 also moves accordingly, which can increase the length of the opening 60 and also achieve the sealing of the opening 60 without interfering with the rotation of the disc 130. At the same time, it indirectly supports the screen drum 50 and improves the stability of the screen drum 50.

[0033] Specifically, the driving mechanism 90 includes a pair of mounting seats 91, and a connecting shaft 92 is rotatably connected between the two mounting seats 91. A motor 93 that is transmission-connected to the connecting shaft 92 is installed on one side of one of the mounting seats 91. The connecting shaft 92 is welded with a gear 94 that is meshed with the outer gear ring 80. The two mounting seats 91 are fixedly mounted on the front inner wall of the circular shell 10, and the gear 94 is meshed with the front side of the outer gear ring 80.

[0034] In this embodiment, the motor 93 is started, the motor 93 drives the gear 94 to rotate, the gear 94 drives the outer gear ring 80 to rotate, and the screen drum 50 rotates accordingly. At this time, it has two functions. One is that the rotation of the screen drum 50 can improve the screening effect of castings and molding sand, and the other is that the position of the opening 60 can be switched to facilitate the subsequent removal of castings.

[0035] The working principle and use process of the utility model are as follows: the clay sand (including molding sand and castings) enters the feed hopper 20, and the molding sand and castings pass through the opening 60 together and fall into the screen drum 50. At this time, the molding sand and castings bury the multiple cooling pipes 462, and the sealing arc sheet 70 faces downward, so the molding sand in the screen drum 50 will not be separated from the screen drum 50, the molding sand and castings are cooled evenly, the cooling time is long, and the cooling effect is good. The electric telescopic rod 210 is started to shrink, and the two sliding arc sheets 120 move closer to each other and fit on the outer gear ring 80. On the top, the sealing of the opening 60 can be achieved, and then the outer gear ring 80 is driven to rotate by the driving mechanism 90, and the outer gear ring 80 drives the screen drum 50 to rotate. At this time, the screening of molding sand and castings can be achieved. The large castings stay in the screen drum 50, and the small molding sand passes through the screen drum 50 and is discharged through the discharge port 30; when the casting needs to be cleaned, the opening 60 is facing downward, and then the electric telescopic rod 210 is started to extend to the maximum length. At this time, the length of the opening 60 is the longest, and the castings fall automatically, and the fall is sufficient without any residue.

[0036] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drum sand cooler for clay sand processing, characterized in that: The invention comprises a circular shell (10), a feed hopper (20) is welded to the middle of the top surface of the circular shell (10), a discharge port (30) is welded to the middle of the bottom surface of the circular shell (10), a cooling mechanism (40) is fixedly installed on the rear side of the circular shell (10), a screen drum (50) is arranged inside the circular shell (10), an opening (60) is opened on the top surface of the screen drum (50), a sealing arc sheet (70) is integrally connected to the bottom surface of the screen drum (50), an outer gear ring (80) is sleeved on the screen drum (50), the outer gear ring (80) is fixedly connected to the screen drum (50), and the front surface of the outer gear ring (80) is meshingly connected to a driving mechanism (70). Mechanism (90), first annular grooves (100) are provided on both sides of the outer gear ring (80), a plurality of circumferentially distributed first connecting members (110) are fixedly connected to the inner wall of the circular shell (10), the first connecting members (110) are slidably connected to the first annular grooves (100), a pair of sliding arc plates (120) are slidably connected to the top surface of the screen drum (50), a circular plate (130) is welded to the side of the two sliding arc plates (120) away from each other, a second annular groove (140) is provided on the side of the two circular plates (130) away from each other, and a pair of moving mechanisms (200) are installed on the top surface of the circular shell (10).

2. The drum sand cooler for clay sand processing according to claim 1, characterized in that: A pair of supporting legs (300) are fixedly connected to the bottom end of the circular shell (10), and both ends of the circular shell (10) are provided with round openings.

3. The drum sand cooling machine for clay sand processing according to claim 1, characterized in that: The cooling mechanism (40) comprises a fan bracket (41) fixedly connected to the back side of the circular shell (10), a plurality of cooling fans (42) being installed on the top surface of the fan bracket (41), a circulating water pipe (43) being fixedly connected to the bottom end of the fan bracket (41), a circulating water pump (44) fixedly connected to the fan bracket (41) being installed on the circulating water pipe (43), a plurality of annular cooling fins (45) being integrally connected to the circulating water pipe (43), a cooling assembly (46) being connected to the circulating water pipe (43), and the cooling assembly (46) being located inside the sieve drum (50).

4. The drum sand cooler for clay sand processing according to claim 3, characterized in that: The cooling assembly (46) comprises a pair of hollow plates (461) connected to the circulating water pipe (43), and a plurality of cooling pipes (462) are fixedly connected between the two hollow plates (461).

5. The drum sand cooling machine for clay sand processing according to claim 1, characterized in that: The moving mechanism (200) comprises an electric telescopic rod (210) mounted on the top surface of the circular housing (10); one end of the electric telescopic rod (210) is fixedly connected to a second connecting member (220); and the second connecting member (220) is slidably connected to the second annular groove (140).

6. The drum sand cooling machine for clay sand processing according to claim 5, characterized in that: The second connecting member (220) has the same structure as the first connecting member (110).

7. The drum sand cooler for clay sand processing according to claim 1, characterized in that: The driving mechanism (90) comprises a pair of mounting seats (91), a connecting shaft (92) being rotatably connected between the two mounting seats (91), a motor (93) being transmission-connected to the connecting shaft (92) being mounted on one side of one of the mounting seats (91), and a gear (94) meshingly connected to the outer gear ring (80) being welded to the connecting shaft (92).

8. The drum sand cooling machine for clay sand processing according to claim 7, characterized in that: The two mounting seats (91) are both fixedly mounted on the front inner wall of the circular housing (10), and the gear (94) is meshingly connected with the front face of the outer gear ring (80).

Citation Information

Patent Citations

  • Roller shakeout cooling machine for clay sand treatment

    CN216176552U