Heat preservation equipment for precision casting pouring

By forming a cavity between the outer tank body and the inner tank body of the casting machine, and using hot gas and heating equipment for all-round insulation, the problem of unbalanced temperature of the molten iron in the prior art is solved, and the insulation effect is significantly improved.

CN222830709UActive Publication Date: 2025-05-06STRONG H MACHINERY TECH
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Patent Information

Application Number
CN202421611328.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The insulation mechanism of the existing casting machine only has insulation pipes on the outside of the inner tank body, resulting in a lack of an effective insulation structure inside the molten iron, unbalanced temperature, and poor insulation effect.

Method used

A thermal insulation device for precision casting is designed. By forming a cavity between the outer tank body and the inner tank body, the hot air generated by the casting liquid is heated up, and the hot air in the cavity is heated through the heating device, and the hot air in the cavity is sent into the constant temperature chamber and the stirring rod to fully insulate the casting liquid.

Benefits of technology

The balanced insulation between the inside and outside of the casting liquid is achieved, the insulation effect is improved, and the stability of the molten iron temperature is ensured.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222830709U_ABST
    Figure CN222830709U_ABST
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Abstract

The utility model discloses a heat preservation device for precision casting pouring, which relates to the technical field of pouring heat preservation and comprises an outer tank body, and supporting legs are fixedly connected to the bottom surface of the outer tank body. A first shell is fixedly connected to the top end in the outer tank body; a second shell is fixedly connected to the inner bottom end of the outer tank body; an inner tank body is fixedly mounted between the first shell and the second shell; the first shell is communicated with the interior of the inner tank body; a rotating pipe is rotationally mounted on the inner bottom surface of the inner tank body; the bottom end of the rotating pipe extends into the second shell; the top end of the rotating pipe upwards extends out of the outer tank body; the cavity between the outer tank body and the inner tank body is heated through hot air generated by the pouring liquid, and then the temperature of the pouring liquid in the inner tank body is guaranteed; hot air in the cavity formed by the outer tank body and the inner tank body is heated through the heating equipment, then the hot air is fed into the constant-temperature cavity and the stirring rod, heat preservation treatment is conducted on the interior and the outer side of the pouring liquid at the same time, the temperature in the pouring liquid is balanced, and the heat preservation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pouring and heat preservation, in particular to a heat preservation device for precision casting and pouring. Background Art

[0002] The pouring machine is a device used to complete casting in the workshop, which can improve the success rate of castings and reduce the waste of molten iron and the occurrence of burns. Insulation is crucial to ensure temperature stability during the pouring process, improve product quality, reduce energy waste and extend equipment life.

[0003] A heat preservation mechanism of a pouring machine disclosed in Chinese patent CN220259533U includes a bottom plate, a heat preservation pipe and an inner tank body, a guardrail is installed on one side of the top of the bottom plate, and a plurality of supporting feet are installed on the side of the top of the bottom plate away from the guardrail, a casting tank body is installed on the top of the supporting feet, and the inner tank body is vertically installed inside the casting tank body, a casting pipe is installed at the bottom end of the inner tank body, and a valve is installed at the bottom end of the casting pipe, an outer wall of the inner tank body is provided with a heat preservation pipe, and a liquid inlet pipe is installed at the input end of the heat preservation pipe, a liquid outlet pipe is installed at the output end of the heat preservation pipe, and a liquid injection pipe is installed at the top of one side inside the inner tank body.

[0004] The insulation mechanism of the above-mentioned pouring machine connects the liquid inlet pipe and the liquid outlet pipe with the molten iron output mechanism, and allows the high-temperature molten iron to enter the interior of the insulation pipe, and insulates the molten iron inside the inner tank body through the insulation pipe. The molten iron then flows back to the interior of the molten iron output mechanism through the liquid outlet pipe. Although it can achieve the insulation effect, the molten iron is only insulated by the insulation pipe on the outside of the inner tank body, and there is no insulation structure inside the molten iron, which easily makes the temperature of the molten iron uneven and the insulation effect is poor.

[0005] In order to solve the above problems, the utility model proposes a heat preservation device for precision casting. Utility Model Content

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat preservation device for precision casting, comprising an outer tank body, the bottom surface of which is fixedly connected to a support leg; the inner top end of the outer tank body is fixedly connected to a first shell; the inner bottom end of the outer tank body is fixedly connected to a second shell; an inner tank body is fixedly installed between the first shell and the second shell; the first shell is communicated with the interior of the inner tank body.

[0007] A rotating tube is rotatably installed on the inner bottom surface of the inner tank body; the bottom end of the rotating tube extends to the inside of the second shell; the top end of the rotating tube extends upward to the outside of the outer tank body; the top end of the rotating tube is rotatably connected to the outer tank body and the first shell; the first fan blade and the second fan blade are respectively fixedly connected to the outer surface of the rotating tube at positions corresponding to the first shell and the second shell.

[0008] Exhaust holes are evenly arranged on the inner wall of the first shell; a constant temperature cavity is arranged inside the outer wall of the inner tank body, and a heating component is arranged on the bottom surface of the outer tank body; the heating component includes a heating device; the heating device is fixedly installed on the bottom surface of the outer tank body; the output end of the heating device is connected to the inside of the constant temperature cavity.

[0009] Preferably, a liquid injection tube is fixedly connected to the upper end surface of the outer tank body; the liquid injection tube is communicated with the interior of the inner tank body; and a sealing cap is threadedly connected to the top end of the liquid injection tube.

[0010] Preferably, a drain pipe is fixedly connected to the lower end surface of the outer tank body; the drain pipe is communicated with the interior of the inner tank body; and a valve is fixedly installed on the drain pipe.

[0011] Preferably, the input end of the heating device is fixedly connected to an exhaust pipe; the other end of the exhaust pipe is fixedly connected to the bottom surface of the outer tank body and communicates with the interior of the outer tank body; the output end of the heating device is fixedly connected to an air intake pipe; the air intake pipe is communicated with the interior of the second shell; the air intake pipe corresponds to the bottom end of the rotating tube.

[0012] Preferably, a plurality of stirring rods are evenly fixed to the outer side of the rotating tube; and the stirring rods are all connected to the interior of the rotating tube.

[0013] Preferably, a groove is provided on the bottom surface of the inner tank body at a position corresponding to the interior of the second shell; a plurality of connection holes are evenly provided on the side walls of the groove; the connection holes are all connected to the interior of the constant temperature chamber; a plurality of exhaust pipes are evenly fixedly connected to the upper end surface of the inner tank body at a position corresponding to the constant temperature chamber; the bottom ends of the exhaust pipes are connected to the interior of the constant temperature chamber; and the other ends of the exhaust pipes are connected to the outside.

[0014] Beneficial Effects

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The heat preservation equipment for precision casting pouring heats the cavity between the outer tank body and the inner tank body through the hot air generated by the pouring liquid, thereby ensuring the temperature of the pouring liquid in the inner tank body; the hot air in the cavity formed by the outer tank body and the inner tank body is heated by the heating equipment, and then the hot air is sent into the constant temperature chamber and the stirring rod, and the inside and outside of the pouring liquid are simultaneously insulated, so that the temperature inside the pouring liquid is balanced and the heat preservation effect is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the utility model;

[0020] Figure 3For this utility model Figure 2 A magnified schematic diagram of the middle part;

[0021] Figure 4 For this utility model Figure 2 The enlarged schematic diagram of the middle B part;

[0022] Figure 5 This is a schematic diagram of the connecting hole structure of the utility model.

[0023] Figure numerals: 1. outer tank body; 2. liquid filling pipe; 3. sealing cover; 4. exhaust pipe; 5. rotating tube; 6. first fan blade; 7. first shell; 8. inner tank body; 9. constant temperature chamber; 10. supporting leg; 11. second shell; 12. exhaust pipe; 13. heating device; 14. second fan blade; 15. valve; 16. drain pipe; 17. stirring rod; 18. exhaust hole; 19. air inlet pipe; 20. groove; 21. connecting hole. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] See also Figure 1-Figure 5 The utility model provides a technical solution: a heat preservation device for precision casting, comprising an outer tank body 1, and a supporting leg 10 is fixedly connected to the bottom surface of the outer tank body 1.

[0026] The top end of the outer tank body 1 is fixedly connected to a first shell 7 ; the bottom end of the outer tank body 1 is fixedly connected to a second shell 11 ; and the inner tank body 8 is fixedly installed between the first shell 7 and the second shell 11 .

[0027] The first shell 7 is communicated with the interior of the inner tank body 8; a rotating tube 5 is rotatably installed on the inner bottom surface of the inner tank body 8; the bottom end of the rotating tube 5 extends to the inside of the second shell 11; the top end of the rotating tube 5 extends upward to the outside of the outer tank body 1; the top end of the rotating tube 5 is rotatably connected to both the outer tank body 1 and the first shell 7; the first fan blade 6 and the second fan blade 14 are respectively fixedly connected to the outer surface of the rotating tube 5 at positions corresponding to the first shell 7 and the second shell 11.

[0028] A plurality of stirring rods 17 are evenly fixed to the outer side of the rotating tube 5 ; the stirring rods 17 are all connected to the inside of the rotating tube 5 .

[0029] The inner wall of the first shell 7 is evenly provided with exhaust holes 18 ; the exhaust holes 18 allow the first shell 7 to communicate with the interior of the outer tank 1 .

[0030] A constant temperature chamber 9 is opened inside the outer wall of the inner tank body 8, and a heating component is arranged on the bottom of the outer tank body 1; the heating component includes a heating device 13; the heating device 13 is fixedly installed on the bottom of the outer tank body 1; the output end of the heating device 13 is communicated with the inside of the constant temperature chamber 9.

[0031] The input end of the heating device 13 is fixedly connected to the exhaust pipe 12; the other end of the exhaust pipe 12 is fixedly connected to the bottom surface of the outer tank body 1 and communicates with the interior of the outer tank body 1; the output end of the heating device 13 is fixedly connected to the intake pipe 19; the intake pipe 19 is communicated with the interior of the second shell 11; the intake pipe 19 corresponds to the bottom end of the rotating tube 5.

[0032] A groove 20 is provided on the bottom surface of the inner tank body 8 at a position corresponding to the interior of the second shell body 11; a plurality of connection holes 21 are evenly provided on the side walls of the groove 20; the connection holes 21 are all connected to the interior of the constant temperature chamber 9; a plurality of exhaust pipes 4 are evenly fixedly connected to the upper end surface of the inner tank body 8 at a position corresponding to the constant temperature chamber 9; the bottom ends of the exhaust pipes 4 are all connected to the interior of the constant temperature chamber 9; and the other ends of the exhaust pipes 4 are all connected to the outside.

[0033] The upper end surface of the outer tank body 1 is fixedly connected with a liquid injection pipe 2; the liquid injection pipe 2 is communicated with the interior of the inner tank body 8; and the top end of the liquid injection pipe 2 is threadedly connected with a sealing cap 3.

[0034] A drain pipe 16 is fixedly connected to the lower end surface of the outer tank body 1 ; the drain pipe 16 is communicated with the interior of the inner tank body 8 ; and a valve 15 is fixedly installed on the drain pipe 16 .

[0035] Working principle:

[0036] When in use, the casting liquid is injected into the inner tank body 8 through the injection pipe 2. When the injection is completed, the heating device 13 is started, and the hot air generated by the casting liquid rises and enters the first shell 7. In the process of the hot air entering the first shell 7, the hot air will blow the first fan blade 6 to rotate, and the first fan blade 6 will drive the rotating tube 5 to rotate. The rotation of the rotating tube 5 drives the stirring rod 17 to rotate, and the stirring rod 17 rotates to stir the casting liquid.

[0037] Then the hot air enters the cavity formed by the outer tank body 1 and the inner tank body 8 through the exhaust hole 18, thereby heating the cavity formed by the outer tank body 1 and the inner tank body 8. During this process, the heating device 13 will draw the hot air in the outer tank body 1 into the heating device 13 through the exhaust pipe 12, and the temperature of the hot air will be increased by the heating device 13. The heated hot air is then sent into the second shell 11 through the air inlet pipe 19, and the hot air in the second shell 11 enters the connecting hole 21 and the rotating tube 5.

[0038] The hot air entering the connection hole 21 will enter the constant temperature chamber 9, thereby completing the heating of the inner tank body 8, thereby improving the heat preservation effect. The hot air in the constant temperature chamber 9 will eventually be discharged to the outside through the exhaust pipe 4.

[0039] The hot air entering the rotating tube 5 will enter the stirring rod 17, thereby heating the inside of the casting liquid. Finally, the hot air in the rotating tube 5 will be discharged to the outside. When the heating device 13 sends the hot air to the second shell 11 through the air inlet pipe 19, the hot air will blow the second blade 14, thereby causing the second blade 14 to rotate. The rotation of the second blade 14 drives the rotating tube 5 to rotate, thereby driving the stirring rod 17 to rotate; and under the action of the stirring rod 17, the temperature in the casting liquid is made more balanced.

[0040] It should be noted that the hot air blows the second fan blade to rotate and then drives the rotating tube 5 to rotate as the main driving mode; the hot air in the inner tank body 8 rises and blows the first fan blade 6 to rotate, and the first fan blade 6 drives the rotating tube 5 to rotate to play an auxiliary driving role.

[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A heat preservation device for precision casting, comprising an outer tank body (1), the bottom surface of which is fixedly connected with a support leg (10); characterized in that: The top end of the inner part of the outer tank body (1) is fixedly connected to a first shell body (7); the bottom end of the inner part of the outer tank body (1) is fixedly connected to a second shell body (11); an inner tank body (8) is fixedly installed between the first shell body (7) and the second shell body (11); the interiors of the first shell body (7) and the inner tank body (8) are in communication; A rotating tube (5) is rotatably mounted on the inner bottom surface of the inner tank body (8); the bottom end of the rotating tube (5) extends to the inside of the second shell body (11); the top end of the rotating tube (5) extends upward to the outside of the outer tank body (1); the top end of the rotating tube (5) is rotatably connected to both the outer tank body (1) and the first shell body (7); the first fan blade (6) and the second fan blade (14) are respectively fixedly connected to the outer surface of the rotating tube (5) at positions corresponding to the first shell body (7) and the second shell body (11); The inner wall of the first shell (7) is evenly provided with exhaust holes (18); the inner wall of the inner tank body (8) is provided with a constant temperature chamber (9); the bottom surface of the outer tank body (1) is provided with a heating assembly; the heating assembly comprises a heating device (13); the heating device (13) is fixedly mounted on the bottom surface of the outer tank body (1); the output end of the heating device (13) is communicated with the inside of the constant temperature chamber (9).

2. The heat preservation equipment for precision casting according to claim 1 is characterized in that: The upper end surface of the outer tank body (1) is fixedly connected with a liquid injection pipe (2); the liquid injection pipe (2) is communicated with the interior of the inner tank body (8); and the top end of the liquid injection pipe (2) is threadedly connected with a sealing cover (3).

3. The heat preservation equipment for precision casting according to claim 1 is characterized in that: A liquid discharge pipe (16) is fixedly connected to the lower end surface of the outer tank body (1); the liquid discharge pipe (16) is communicated with the interior of the inner tank body (8); and a valve (15) is fixedly installed on the liquid discharge pipe (16).

4. The heat preservation equipment for precision casting according to claim 1 is characterized in that: The input end of the heating device (13) is fixedly connected to an exhaust pipe (12); the other end of the exhaust pipe (12) is fixedly connected to the bottom surface of the outer tank body (1) and communicates with the interior of the outer tank body (1); the output end of the heating device (13) is fixedly connected to an intake pipe (19); the intake pipe (19) communicates with the interior of the second shell (11); the intake pipe (19) corresponds to the bottom end of the rotating tube (5).

5. The heat preservation equipment for precision casting according to claim 1, characterized in that: A plurality of stirring rods (17) are evenly fixedly connected to the outer side of the rotating tube (5); the stirring rods (17) are all connected to the inside of the rotating tube (5).

6. The heat preservation equipment for precision casting according to claim 1, characterized in that: A groove (20) is provided on the bottom surface of the inner tank body (8) at a position corresponding to the interior of the second shell body (11); a plurality of connection holes (21) are evenly provided on the side wall of the groove (20); the connection holes (21) are all in communication with the interior of the constant temperature chamber (9); a plurality of exhaust pipes (4) are evenly fixedly connected to the upper end surface of the inner tank body (8) at a position corresponding to the constant temperature chamber (9); the bottom ends of the exhaust pipes (4) are all in communication with the interior of the constant temperature chamber (9); and the other ends of the exhaust pipes (4) are all in communication with the outside.

Citation Information

Patent Citations

  • Heat preservation mechanism of casting machine

    CN220259533U