Automatic cutting machine for producing real gold plate
By designing the automatic loading mechanism and clamping fixing mechanism in the automatic cutting machine for real gold plate production, the problem of offset and manual loading of real gold plates is solved, and efficient and accurate cutting and waste chip management is achieved, and the environment and health are protected.
Patent Information
- Application Number
- CN202421621381.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing automatic cutting machines for real gold plate production can easily lead to real gold plate offset during the cutting process, and the cutting sizes vary, and manual loading requires time and effort, resulting in a large amount of waste chips that pollute the environment and affect health.
An automatic cutting machine including an automatic feeding mechanism and a clamping fixing mechanism is designed. The automatic loading mechanism realizes automatic loading of the real gold plate by pushing pins and pulley systems. The clamping and fixing mechanism uses rubber pads and electric telescopic rods to clamp the real gold plate to prevent it from moving. At the same time, cleaning brushes and scrap boxes are set up to clean up the scraps generated by cutting.
The accuracy and consistency of real gold plate cutting is achieved, the time and labor of manual loading is reduced, waste chip pollution is reduced, and the environment and the health of operators is protected.
Smart Images
Figure CN222830801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of real gold plate production, in particular to an automatic cutting machine for real gold plate production. Background Art
[0002] Real gold plate, also known as metal aluminum veneer, is a plate with fireproof and heat-insulating properties. It is a new type of composite environmentally friendly material. It mainly uses polymer technology and multidisciplinary cross-field innovation cooperation. This plate mainly has the characteristics of thermal insulation, fire resistance and water resistance. It has a wide range of applications in the construction and industrial fields, such as making insulation boards, sun rooms and air-conditioning covers. In the production process of real gold plates, they need to be cut. The automatic cutting machine currently available on the market for real gold plate production still has some disadvantages;
[0003] For example, in actual use, the automatic cutting machine for real gold plate production generally uses a cutting knife to cut the real gold plate. During the cutting process, the real gold plate is prone to offset, which will cause the size of each cut real gold plate to be unequal. At the same time, when cutting the real gold plate, it is necessary to manually load it piece by piece, which is time-consuming and labor-intensive. Secondly, the real gold plate will generate a lot of waste chips during the cutting process, which will pollute the surrounding environment and affect the health of the operators. Therefore, we propose an automatic cutting machine for real gold plate production to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic cutting machine for real gold plate production, so as to solve the problems that the current automatic cutting machine for real gold plate production proposed in the above background technology uses a cutting knife to cut the real gold plate. During the cutting process, the real gold plate is easily offset, which will cause the sizes of each cut real gold plate to be different. At the same time, when cutting the real gold plate, it is necessary to manually load the material one by one, which is time-consuming and labor-intensive. Secondly, a large amount of waste chips will be generated during the cutting process of the real gold plate, and the waste chips will pollute the surrounding environment and affect the health of the operating workers.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an automatic cutting machine for producing real gold plates, comprising:
[0006] A support frame, the support frame is directly placed on the ground;
[0007] Also includes:
[0008] An automatic feeding mechanism is arranged above the interior of the support frame, wherein the automatic feeding mechanism comprises a placement box, a real gold plate body, a push pin, a fixing plate, a connecting belt, a first pulley and a second pulley, a placement box is fixedly installed above the support frame, and the real gold plate body is placed inside the placement box, a groove is provided below the placement box, and a push pin is provided on the left side below the real gold plate body;
[0009] The first conveyor belt, wherein clamping and fixing mechanisms are symmetrically arranged on both sides of the front and rear upper middle portion of the first conveyor belt, wherein the clamping and fixing mechanisms include rubber pads, clamping plates and electric telescopic rods, and the electric telescopic rods are symmetrically fixedly installed on both sides of the front and rear upper middle portion of the first conveyor belt, and the output end of the electric telescopic rod is installed with a clamping plate, and a rubber pad is installed inside the clamping plate, and the rubber pad is tightly fitted to the real gold plate body.
[0010] Preferably, the pushing pin slides in a groove opened below the placement box, and a fixing plate is fixedly connected below the pushing pin, and the fixing plate is fixedly installed on the outside of the connecting belt.
[0011] Preferably, the connecting belt is fixedly connected to the outer sides of the first pulley and the second pulley, and the middle rear end of the first pulley is connected to the motor.
[0012] Preferably, an inclined plate is installed at the lower right side of the placement box, and a first conveyor belt is arranged at the lower right side of the inclined plate, and the first conveyor belt is directly placed on the ground.
[0013] Preferably, a protective cover is fixedly installed above the first conveyor belt, and protective curtains are arranged below the left and right sides of the protective cover, and a stabilizing bar is fixedly connected to the lower right side of the inside of the protective cover.
[0014] Preferably, an electric telescopic rod is installed below the stabilizing rod, a cleaning brush is mounted on the output end of the electric telescopic rod, and the upper side of the real gold plate body below the cleaning brush and above the first conveyor belt fits tightly.
[0015] Preferably, support rods are symmetrically installed on the left and right sides of the first conveyor belt, and a threaded rod is rotatably installed on the upper inner part of the support rod, and a fixing block is threadedly connected to the outer side of the threaded rod, and a motor is connected to the right side of the threaded rod.
[0016] Preferably, a fixing rod is mounted in the rear interior of the fixing block, and an electric telescopic rod is fixedly connected to the bottom of the fixing block, a cutting knife is installed below the electric telescopic rod, and a motor is connected to the upper end of the electric telescopic rod.
[0017] Preferably, a stabilizing rod and a cleaning brush are provided at the lower right of the first conveyor belt, a waste box is placed at the lower right of the first conveyor belt, and a second conveyor belt is provided at the right side of the first conveyor belt.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the automatic cutting machine for real gold plate production, by setting a clamping and fixing mechanism, ensures that the real gold plate will not move during cutting, which will improve the cutting accuracy of the real gold plate; at the same time, an automatic feeding mechanism is set, and mechanical automatic feeding is performed, and there is no need to manually feed the materials piece by piece, which greatly saves manpower; in addition, a waste cleaning mechanism is set, and the waste generated during the cutting of the real gold plate is cleaned up in a centralized manner, which protects the surrounding environment and the health of the operators;
[0019] 1. A placement box, a real gold plate body, a push pin and a fixed plate are provided. The placement box is fixedly installed on the top of the support frame. Multiple real gold plate bodies can be placed inside the placement box, which reduces the time for workers to carry the real gold plate bodies one by one, and also saves a lot of manpower. At the same time, a groove is opened at the bottom of the placement box. A push pin is tightly fitted on the left side of the real gold plate body at the bottom of the placement box. A fixed plate is fixedly installed below the push pin. The fixed plate is fixedly connected to the connecting belt. The connecting belt is installed on the outside of the first pulley and the second pulley. In addition, the middle rear of the second pulley is connected The motor is turned on, and the motor causes the first pulley to start rotating. Through the connection of the connecting belt, the first pulley and the second pulley rotate together, that is, when the connecting belt rotates outside the first pulley and the second pulley, it will carry the push pin installed outside to slide in the groove opened at the bottom of the placement box. When the push pin slides from left to right, it will permanently push the real gold plate body at the bottom of the placement box to move from left to right, push the real gold plate body to the position of the inclined plate, and slide from the inclined plate to the top of the first conveyor belt. Mechanical and automatic loading does not require manual loading one by one, which greatly saves manpower;
[0020] 2. A rubber pad, a clamping plate and an electric telescopic rod are provided. When the real gold plate body moves to the top of the first conveyor belt, the first conveyor belt is opened, and the first conveyor belt will push the real gold plate body to move to the bottom of the cutting knife. At this time, the electric telescopic rods arranged before and after the first conveyor belt are opened. The clamping plate is installed at the output end of the electric telescopic rod, that is, the electric telescopic rod will push the clamping plate to move inward, so that the clamping plate firmly clamps and fixes the real gold plate body. In addition, a rubber pad is provided inside the clamping plate, and the rubber pad will fit closely with the real gold plate body. The rubber pad can reduce the damage to the real gold plate body caused by the clamping force of the clamping plate. Through the clamping of the clamping plate, it is ensured that the real gold plate body will not move during cutting, which will improve the cutting accuracy of the real gold plate body.
[0021] 3. A protective cover, a protective curtain, a stabilizing bar and a cleaning brush are provided. When the real gold plate body is moved to the top of the first conveyor belt to prepare for cutting, the real gold plate body is located below the inside of the protective cover at this time, and protective curtains are installed below the left and right sides of the protective cover. When the cutting knife cuts the real gold plate body, the protective cover and the protective curtain will prevent the flying of waste chips. When the cutting of the real gold plate body is completed, it will be transmitted along the first conveyor belt to the cleaning brush below the stabilizing bar below the right side of the inside of the protective cover. The cleaning brush will clean the waste chips above the first conveyor belt and the real gold plate body, so that the real gold plate body is cleanly transmitted from the first conveyor belt to the second conveyor belt on the right side of the first conveyor belt. When the transmission of the real gold plate body is completed, the electric telescopic rod above the cleaning brush is opened, so that the output end of the electric telescopic rod drives the cleaning brush to move upward, and the waste chips will be transmitted from the top of the first conveyor belt to the right side of the first conveyor belt, and fall from the gap between the first conveyor belt and the second conveyor belt to the inside of the waste chip box at the lower right side of the first conveyor belt. In addition, a cleaning brush is also provided at the lower right side of the first conveyor belt to further clean the dust on the first conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0023] Figure 2 It is a right side cross-sectional structural schematic diagram of the utility model;
[0024] Figure 3 This is a schematic diagram of the top cross-sectional structure of the utility model;
[0025] Figure 4 This is a left view structural diagram of the push pin, the fixing plate and the connecting belt of the utility model;
[0026] Figure 5 This is a perspective structural diagram of the connection between the rubber pad, the clamping plate and the electric telescopic rod of the utility model;
[0027] In the figure: 1. support frame; 2. placement box; 3. real gold plate body; 4. push pin; 5. fixing plate; 6. connecting belt; 7. first pulley; 8. second pulley; 9. motor; 10. inclined plate; 11. first transmission belt; 12. protective cover; 13. protective curtain; 14. rubber pad; 15. clamping plate; 16. electric telescopic rod; 17. cutting knife; 18. fixing block; 19. threaded rod; 20. fixing rod; 21. support rod; 22. stabilizing rod; 23. cleaning brush. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-5 The utility model provides a technical solution: an automatic cutting machine for real gold plate production, comprising: a support frame 1, a placement box 2, a real gold plate body 3, a push pin 4, a fixing plate 5, a connecting belt 6, a first pulley 7, a second pulley 8, a motor 9, an inclined plate 10, a first transmission belt 11, a protective cover 12, a protective curtain 13, a rubber pad 14, a clamping plate 15, an electric telescopic rod 16, a cutting knife 17, a fixing block 18, a threaded rod 19, a fixing rod 20, a supporting rod 21, a stabilizing rod 22 and a cleaning brush 23;
[0030] like Figure 1 , Figure 3 and Figure 4 As shown in the figure, multiple real gold plate bodies 3 are placed inside the placement box 2, and a support frame 1 is fixedly connected to the bottom of the placement box 2, which is supported and fixed by the support frame 1. At the same time, a groove is opened at the bottom of the placement box 2, and a push pin 4 is tightly fitted on the left side of the real gold plate body 3 at the bottom of the placement box 2. A fixing plate 5 is fixedly installed below the pushing pin 4, and the fixing plate 5 is fixedly connected to the connecting belt 6. The connecting belt 6 is installed on the outside of the first pulley 7 and the second pulley 8. In addition, a motor 9 is connected to the rear of the middle of the second pulley 8. When the motor 9 is turned on, the motor 9 will The first pulley 7 starts to rotate, and through the connection of the connecting belt 6, the first pulley 7 and the second pulley 8 will rotate together, that is, the connecting belt 6 will rotate outside the first pulley 7 and the second pulley 8. When the connecting belt 6 rotates, it will drive the push pin 4 installed outside to slide in the groove opened below the placement box 2. When the push pin 4 slides from left to right, it will permanently push the real gold plate body 3 at the bottom of the placement box 2 to move from left to right, push the real gold plate body 3 to the position of the inclined plate 10, and slide from the inclined plate 10 to the top of the first transmission belt 11;
[0031] like Figure 1 , Figure 2 and Figure 5As shown in , by opening the first conveyor belt 11, the real gold plate body 3 will be transmitted to the inside of the protective cover 12 along the transmission direction of the first conveyor belt 11. At this time, the electric telescopic rod 16 arranged above the first conveyor belt 11 is opened, and the output end of the electric telescopic rod 16 is installed with a clamping plate 15, that is, the electric telescopic rod 16 will push the clamping plate 15 to move inward, so that the clamping plate 15 firmly clamps and fixes the real gold plate body 3 inside the protective cover 12. In addition, a rubber pad 14 is arranged inside the clamping plate 15. When the clamping plate 15 clamps the real gold plate body 3, the rubber pad 14 will fit closely with the real gold plate body 3. The rubber pad 14 can reduce the damage to the real gold plate body 3 caused by the clamping force of the clamping plate 15;
[0032] After the real gold plate body 3 is firmly clamped, the motor 9 connected to the right side of the threaded rod 19 is turned on, and the motor 9 will make the threaded rod 19 rotate above the inside of the support rod 21. At the same time, the outer side of the threaded rod 19 is threadedly connected to the fixed block 18, and the fixed rod 20 is connected to the inner side of the lower rear side of the fixed block 18. The fixed rod 20 will limit the fixed block 18, that is, the fixed block 18 can move left and right on the outer side of the threaded rod 19. In addition, the electric telescopic rod 16 is fixedly installed below the fixed block 18, and the output end of the electric telescopic rod 16 is installed with a cutting knife 17. The cutting knife 17 is located above the real gold plate body 3. The electric telescopic rod 16 is turned on, so that the output end of the electric telescopic rod 16 can push the cutting knife 17 to move downward and contact the real gold plate body 3, that is, the cutting knife 17 can move left and right to cut the real gold plate body 3. Secondly, the upper end of the electric telescopic rod 16 above the cutting knife 17 is connected to the motor 9. Turning on the motor 9 can rotate and adjust the position of the cutting knife 17, so that the cutting knife 17 can cut the real gold plate body 3 from different angles.
[0033] like Figure 1 and Figure 3As shown in the figure, the real gold plate body 3 is located at the bottom of the inner part of the protective cover 12 for cutting, and the protective curtains 13 are installed at the bottom of the left and right sides of the protective cover 12. When the cutting knife 17 cuts the real gold plate body 3, the protective cover 12 and the protective curtains 13 will prevent the flying of waste chips. When the cutting of the real gold plate body 3 is completed, it will be transmitted along the transmission direction of the first conveyor belt 11 to the cleaning brush 23 below the stabilizing bar 22 at the lower right side of the protective cover 12. The cleaning brush 23 will clean the waste chips above the first conveyor belt 11 and the real gold plate body 3, so that the real gold plate body 3 can be cleanly removed from the first conveyor belt. 11 is transmitted to the second conveyor belt on the right side of the first conveyor belt 11. After the transmission of the real gold plate body 3 is completed, the electric telescopic rod 16 above the cleaning brush 23 is opened, so that the output end of the electric telescopic rod 16 drives the cleaning brush 23 to move upward. At this time, the waste chips are transmitted from the top of the first conveyor belt 11 to the right side of the first conveyor belt 11, and fall from the gap between the first conveyor belt 11 and the second conveyor belt to the waste chip box at the lower right side of the first conveyor belt 11. In addition, a cleaning brush 23 is also arranged at the lower right side of the first conveyor belt 11 to further clean the dust on the first conveyor belt 11.
[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic cutting machine for producing real gold plates, comprising: A support frame (1), the support frame (1) being directly placed on the ground; It is characterized by further comprising: An automatic loading mechanism is arranged above the interior of the support frame (1), wherein the automatic loading mechanism comprises a placement box (2), a real gold plate body (3), a push pin (4), a fixing plate (5), a connecting belt (6), a first pulley (7) and a second pulley (8); a placement box (2) is fixedly installed above the support frame (1), and the real gold plate body (3) is placed inside the placement box (2), a groove is provided below the placement box (2), and a push pin (4) is provided on the left side below the real gold plate body (3); A first conveyor belt (11), wherein a clamping and fixing mechanism is symmetrically arranged on both sides of the front and rear upper middle portion of the first conveyor belt (11), wherein the clamping and fixing mechanism comprises a rubber pad (14), a clamping plate (15) and an electric telescopic rod (16), wherein the electric telescopic rod (16) is symmetrically fixedly installed on both sides of the front and rear upper middle portion of the first conveyor belt (11), and the clamping plate (15) is installed at the output end of the electric telescopic rod (16), and the rubber pad (14) is installed inside the clamping plate (15), and the rubber pad (14) and the real gold plate body (3) are tightly fitted.
2. The automatic cutting machine for producing real gold plates according to claim 1, characterized in that: The pushing pin (4) slides in a groove opened below the placement box (2), and a fixing plate (5) is fixedly connected below the pushing pin (4), and the fixing plate (5) is fixedly mounted on the outside of the connecting belt (6).
3. The automatic cutting machine for producing real gold plates according to claim 2, characterized in that: The connecting belt (6) is fixedly connected to the outer sides of the first belt pulley (7) and the second belt pulley (8), and the middle rear end of the first belt pulley (7) is connected to a motor (9).
4. The automatic cutting machine for producing real gold plates according to claim 2, characterized in that: An inclined plate (10) is installed at the lower right side of the placement box (2), and a first conveyor belt (11) is arranged at the lower right side of the inclined plate (10), and the first conveyor belt (11) is directly placed on the ground.
5. The automatic cutting machine for producing real gold plates according to claim 4, characterized in that: A protective cover (12) is fixedly mounted above the first conveyor belt (11), protective curtains (13) are arranged below the left and right sides of the protective cover (12), and a stabilizing rod (22) is fixedly connected to the lower right side of the interior of the protective cover (12).
6. The automatic cutting machine for producing real gold plates according to claim 5, characterized in that: An electric telescopic rod (16) is installed below the stabilizing rod (22), a cleaning brush (23) is mounted on the output end of the electric telescopic rod (16), and the bottom of the cleaning brush (23) and the upper side of the real gold plate body (3) above the first conveyor belt (11) are tightly fitted.
7. The automatic cutting machine for producing real gold plates according to claim 6, characterized in that: Support rods (21) are symmetrically mounted on the left and right sides of the first conveyor belt (11), and a threaded rod (19) is rotatably mounted on the upper part of the support rod (21), and a fixing block (18) is threadedly connected to the outer side of the threaded rod (19), and a motor (9) is connected to the right side of the threaded rod (19).
8. The automatic cutting machine for producing real gold plates according to claim 7, characterized in that: A fixing rod (20) is mounted in a snap-fitted manner inside the rear of the fixing block (18), and an electric telescopic rod (16) is fixedly connected below the fixing block (18), a cutting knife (17) is mounted below the electric telescopic rod (16), and a motor (9) is connected to the upper end of the electric telescopic rod (16).
9. The automatic cutting machine for producing real gold plates according to claim 7, characterized in that: A stabilizing rod (22) and a cleaning brush (23) are arranged at the lower right of the first conveyor belt (11), a waste bin is placed at the lower right of the first conveyor belt (11), and a second conveyor belt is arranged on the right side of the first conveyor belt (11).