Welding machine for pipe connection
By designing a pipe joint welding machine, the combination of mounting rod, mounting frame and welding mechanism is used to solve the harm problem of electric welding arc light to the body during manual welding, and a safer and more efficient welding process is achieved.
Patent Information
- Application Number
- CN202421575631.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the welding process, manual operation can easily cause the welding arc to burn the skin, and long-term work will lead to decreased eyesight and endanger the health of the staff.
Design a pipe joint welding machine, including a frame, a mounting mechanism and a welding mechanism. Through the design of the mounting rod and mounting frame, the pipe fittings and plates can be fixed in appropriate positions. The welding gun rotates about the axis of the rotating column through the cooperation of the rotating column and the driving component, thereby achieving welding of the connector and the workpiece to be welded, reducing the close contact between the welding area of the staff.
It effectively reduces the harm of welding arc light to staff during welding, improves the safety and efficiency of welding, and reduces the possibility of offset in welding accuracy.
Smart Images

Figure CN222830895U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of welding equipment, and in particular to a welding machine for pipe connection. Background Art
[0002] During the production process, it is necessary to open holes in workpieces such as plates or the side walls of torus bodies, and weld fittings such as pipe fittings, flanges or joints in the holes for connection with external pipelines.
[0003] At present, in the welding process, the connecting parts are usually welded to the workpiece to be processed manually. The worker places the connecting part at the hole mouth and keeps the connecting part in a supported state, and uses the other hand to hold the welding gun to weld the abutment between the connecting part and the workpiece to be welded.
[0004] With regard to the above-mentioned related technologies, the inventor believes that manual welding has a strong arc brightness, which can cause burns to the skin. Even with a welding helmet for protection, welding workers will still suffer from decreased vision after working in this field for a long time, which will endanger their health. Utility Model Content
[0005] In order to improve the problem that manual electric welding is likely to harm the health of workers, the present application provides a pipe welding machine.
[0006] The present application provides a pipe welding machine that adopts the following technical solution:
[0007] A pipe welding machine comprises a frame, a mounting mechanism and a welding mechanism; the mounting mechanism comprises a mounting rod and a mounting frame; the mounting rod and the mounting frame are both connected to the frame; the mounting rod is used for placing pipe fittings to be processed; the mounting frame is used for placing plates to be processed; the welding mechanism comprises a rotating column, a driving assembly, a power supply assembly and a welding gun; the rotating column is rotatably connected to the frame; the rotating axis of the rotating column is vertical; the rotating axis of the rotating column coincides with the rotating column axis; the driving assembly is connected to the frame; the driving assembly is used to drive the rotating column to rotate; the welding gun is connected to the rotating column; the power supply assembly is connected to the frame; the power supply assembly is used to supply power to the welding gun.
[0008] By adopting the above technical solution, the worker puts the tubular workpiece on the outer periphery of the mounting rod, or places the plate-shaped workpiece on the mounting frame, so that the axis of the connecting piece coincides with the axis of the rotating column. The driving assembly drives the rotating column to rotate, and drives the welding gun to rotate around the axis of the rotating column, so as to realize welding at the connection between the connecting piece and the workpiece to be welded. During the welding process, the worker does not need to get close to the equipment, thereby reducing the impact of the electric welding arc generated during welding on the health of the workers.
[0009] Preferably, the welding mechanism also includes a lateral adjustment component and a vertical adjustment component; the welding gun is slidably connected to the rotating column; the lateral adjustment component is used to adjust the relative position of the welding gun and the rotating column component in the horizontal direction; the vertical adjustment component is used to adjust the relative position of the welding gun and the rotating column in the vertical direction.
[0010] By adopting the above technical solution, a vertical adjustment component and a horizontal adjustment component are provided to adjust the relative position of the welding gun and the rotating column to adapt to connectors of different diameters and lengths, thereby improving the application range of the equipment.
[0011] Preferably, it also includes a fixing mechanism; the fixing mechanism includes a clamping member and a first reset member; the clamping member is coaxially slidably connected to the lower end of the rotating column; the lower end of the clamping member is used to clamp the upper end of the connecting member; the first reset member is connected between the clamping member and the rotating column; the first reset member makes the lower end of the clamping member have a tendency to clamp the upper end of the connecting member.
[0012] By adopting the above technical solution, a clamping member and a first reset member are provided so that the clamping member is pressed against the upper end of the connecting member to fix the connecting member, thereby reducing the possibility of displacement of the connecting member during welding and improving the welding accuracy of the equipment.
[0013] Preferably, the clamping member includes a sliding portion and an abutting portion; the sliding portion is coaxially slidably connected to the lower end of the rotating column; the upper end of the abutting portion is coaxially threadedly connected to the lower end of the sliding portion; a cone is provided at the lower end of the abutting portion; the cone is used to clamp the upper end of the inner wall of the connecting member.
[0014] By adopting the above technical solution, the outer wall of the cone is pressed against the upper end of the inner wall of the connecting piece, and the outer wall of the cone guides the connecting piece, so that the axis of the connecting piece coincides with the axis of the cone. The abutting part is coaxially threadedly connected to the lower end of the sliding part, which facilitates the replacement of the abutting part and improves the application range of the equipment.
[0015] Preferably, the welding mechanism also includes a lifting assembly; the lifting assembly includes a driving cylinder and a sliding seat; the sliding seat is slidably connected to the frame; the sliding direction of the sliding seat is parallel to the axis of the rotating column; the driving cylinder is connected to the frame; the driving cylinder is used to drive the sliding seat to slide; the rotating column is rotatably connected to the sliding seat.
[0016] By adopting the above technical solution, the sliding seat is driven to slide by the driving cylinder, which drives the rotating column to slide, and then drives the welding gun and the clamping member to approach or move away from the workpiece, making it convenient to place the workpiece to be processed on the installation mechanism or remove it from the installation mechanism.
[0017] Preferably, the frame is connected to a guide rail; the length direction of the guide rail is parallel to the sliding direction of the sliding seat; and the sliding seat is slidably connected to the guide rail.
[0018] By adopting the above technical solution, the guide rail guides the sliding of the sliding seat, thereby improving the sliding accuracy of the welding gun and the abutting member.
[0019] Preferably, the fixing mechanism also includes a pipe clamping assembly; the pipe clamping assembly includes a first abutment block, a second reset member, a first clamping block and a third reset member; the first abutment block is slidably connected to the mounting rod; the sliding direction of the first abutment block is parallel to the length direction of the mounting rod; the second reset member is connected between the first abutment block and the mounting rod; the second reset member enables the first abutment block to have a tendency to clamp the end of the pipe to be processed; the first clamping block is slidably connected to the first abutment block; the sliding direction of the first clamping block is vertical; a first chamfer is provided at the lower end of the first clamping block; the first chamfer is used to abut the outer wall of the outside of the pipe to be processed; the third reset member is connected between the first abutment block and the first clamping block; the third reset member enables the first clamping block to have a tendency to clamp the outer wall of the pipe to be processed.
[0020] By adopting the above technical solution, a first abutment block and a first clamping block are provided, wherein the first abutment block is used to abut the end of the pipe to be processed, and the first clamping block is used to abut the outer wall of the pipe to be processed, thereby achieving relative fixation of the pipe to be processed and the mounting rod, reducing the possibility of movement or rotation of the pipe to be processed during welding, and improving the welding efficiency of the equipment.
[0021] Preferably, the fixing mechanism also includes a plate clamping assembly; the plate clamping assembly is connected to the mounting frame; two plate clamping assemblies are provided; the two plates are symmetrically distributed in the horizontal direction; the plate clamping assembly includes a second slide; the second slide is slidably connected to the mounting frame; the second slide is used to clamp the side wall of the plate to be processed.
[0022] By adopting the above technical solution, the second slide plate is pressed against the side wall of the plate to be processed to achieve relative fixation of the plate to be processed and the mounting frame, thereby reducing the possibility of movement or rotation of the pipe to be processed during welding and improving the welding efficiency of the equipment.
[0023] Preferably, the mounting frame is connected to an adjustment seat; the number of the adjustment seats is the same as the number of plate clamping assemblies and corresponds one to one; the plate clamping assembly also includes a screw rod, a transmission assembly and a handwheel; one end of the screw rod is rotatably connected to the second slide plate; the rotation axis of the screw rod is parallel to the sliding direction of the second slide plate; the handwheel is rotatably connected to the adjustment seat; the rotation axis of the handwheel is parallel to the rotation axis of the screw rod and does not overlap; the transmission assembly is connected between the screw rod and the handwheel.
[0024] By adopting the above technical solution, the distance between the two second slide plates is adjusted to adapt to panels of different sizes, thereby improving the application range of the equipment.
[0025] Preferably, the plate clamping assembly also includes a second clamping block, a second abutting block and a fourth reset member; the second clamping block is slidably connected to a side of the second slide plate close to another plate clamping assembly; the sliding direction of the second clamping block is parallel to the sliding direction of the second slide plate; the fourth reset member is connected between the second clamping block and the second slide plate; the fourth reset member enables the second clamping block to press against the side wall of the plate to be processed; the second abutting block is connected to one end of the second clamping block; one end of the second abutting block is flush with a surface of one side of the second clamping block close to another plate clamping assembly; a second chamfer is provided on a side of the second abutting block away from the second clamping block; the second chamfer is located on a side of the second abutting block close to another plate clamping assembly.
[0026] By adopting the above technical solution, a second abutment block, a second clamping block and a fourth reset member are set, so that the second slide plate can be adjusted to a certain range, and the plate abuts the second chamfer, so that the two second abutment blocks drive the two second clamping blocks away from each other, so that the plate to be processed is embedded between the two second abutment blocks, and the two second abutment blocks clamp the side walls of the plate to be processed, so as to achieve relative fixation of the plate to be processed and the mounting frame, thereby improving work efficiency.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. The worker sets the tubular workpiece on the outer periphery of the mounting rod, or places the plate-shaped workpiece on the mounting frame, so that the axis of the connecting piece coincides with the axis of the rotating column. The driving assembly drives the rotating column to rotate, driving the welding gun to rotate around the axis of the rotating column, so as to realize welding at the connection between the connecting piece and the workpiece to be welded. During the welding process, the worker does not need to get close to the equipment, reducing the impact of the electric welding arc generated during welding on the health of the worker;
[0029] 2. A tightening member and a first reset member are provided, so that the tightening member is pressed against the upper end of the connecting member to fix the connecting member, reduce the possibility of the connecting member being offset during welding, and improve the welding accuracy of the equipment; the outer wall of the cone is pressed against the upper end of the inner wall of the connecting member, and the outer wall of the cone guides the connecting member, so that the axis of the connecting member coincides with the axis of the cone, and the abutting part is coaxially threadedly connected to the lower end of the sliding part, which facilitates the replacement of the abutting part and improves the application range of the equipment;
[0030] 3. A first abutment block and a first clamping block are set, the first abutment block is used to abut the end of the pipe to be processed, and the first clamping block is used to abut the outer wall of the pipe to be processed to achieve relative fixation of the pipe to be processed and the mounting rod, and the second slide plate is used to abut the side wall of the plate to be processed to achieve relative fixation of the plate to be processed and the mounting frame, thereby reducing the possibility of movement or rotation of the pipe to be processed during welding and improving the welding efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of a pipe welding machine.
[0032] Figure 2 It is a partial cross-sectional view of the mounting frame and the plate fastening assembly.
[0033] Figure 3 yes Figure 1 Enlarged view of point A in the middle.
[0034] Figure 4 yes Figure 1 Enlarged view of point B in the middle.
[0035] Figure 5 The invention is a schematic diagram of the exploded structure of a rotating column, a fastening member, a first reset member, a welding gun, a vertical adjustment component and a horizontal adjustment component.
[0036] Figure 6 It is a schematic diagram of the exploded structure of the rotating column, the fastening member, the first reset member, the welding gun, the vertical adjustment component and the horizontal adjustment component from another perspective.
[0037] Description of reference numerals:
[0038] 1. Frame; 11. Base; 12. Support column; 13. Top plate; 14. Guide rail; 15. Protective cover;
[0039] 2. Mounting mechanism; 21. Mounting rod; 211. Slide slot; 22. Mounting frame; 221. Adjustment seat; 2211. Horizontal section; 2212. Vertical section; 22121. Rotation slot;
[0040] 3. Welding mechanism; 31. Rotating column; 311. Cavity; 312. Wire inlet; 313. Wire outlet; 314. Third guide hole; 32. Driving assembly; 321. Driving motor; 322. Driving gear; 323. Driven gear; 33. Power supply assembly; 331. Connecting sleeve; 332. Conductive ring; 333. Brush; 34. Welding gun; 35. Lateral adjustment assembly; 351. Second fixing seat; 3511. Second guide groove; 352. Second screw Threaded rod; 353, second adjustment handle; 36, vertical adjustment assembly; 361, first fixed seat; 3611, first guide groove; 362, connecting block; 363, first threaded rod; 364, first adjustment handle; 37, lifting assembly; 371, driving cylinder; 372, sliding seat; 3721, connecting plate; 3722, sliding block; 37221, embedded groove; 3723, mounting seat; 37231, receiving groove; 3724, fixing frame; 38, mounting plate;
[0041] 4. Fixing mechanism; 41. Tightening member; 411. Sliding portion; 4111. Third limiting ring; 4112. Groove; 412. Abutting portion; 4121. Cone; 4122. Connecting column; 42. First reset member; 43. Pipe fitting abutment assembly; 431. First abutment block; 4311. Connecting portion; 4312. Limiting portion; 4313. First guide post; 4314. First limiting ring; 432. Second reset member; 433. First clamping block; 4331. First chamfer; 434. Third reset member; 435. First slide plate; 4351. First guide hole; 44. Plate fitting abutment assembly; 441. Second slide plate; 4411. Second guide hole; 442. Screw rod; 443. Hand wheel; 444. Transmission assembly; 4441. Active pulley; 4442. Driven pulley; 4443. Belt body; 445. Second clamping block; 4451. Second guide post; 4452. Second limiting ring; 446. Second abutment block; 4461. Second chamfer; 447. Fourth reset member. DETAILED DESCRIPTION
[0042] The present application is further described in detail below in conjunction with the accompanying drawings.
[0043] Reference Figure 1 The embodiment of the present application discloses a pipe welding machine including a frame 1 and a mounting mechanism 2. The frame 1 includes a base 11, a support column 12 and a top plate 13. The lower end of the support column 12 is fixedly connected to the upper end of the base 11, the length direction of the support column 12 is vertical, and the top plate 13 is fixedly connected to the upper end of the support column 12. The mounting mechanism 2 includes a mounting frame 22. The mounting frame 22 is fixedly connected to the upper end of the base 11, and the mounting frame 22 is located on one side of the support column 12 along the length direction of the base 11. The upper end of the mounting frame 22 is used for placing the plate to be processed. The mounting frame 22 is fixedly connected to the two sides of the width direction of the base 11 with an adjustment seat 221, and the adjustment seat 221 includes a horizontal section 2211 and a vertical section 2212. The length direction of the horizontal section 2211 is parallel to the width direction of the base 11, and one end of the horizontal section 2211 is fixedly connected to one side of the mounting frame 22 along the length direction of the mounting frame 22, and the upper surface of the horizontal section 2211 is flush with the upper surface of the mounting frame 22. The length direction of the vertical section 2212 is vertical, and the lower end of the vertical section 2212 is fixedly connected to an end of the horizontal section 2211 away from the mounting frame 22 .
[0044] Reference Figure 1 and Figure 2, a pipe welding machine also includes a fixing mechanism 4. The fixing mechanism 4 includes a plate tightening assembly 44, and the number of the plate tightening assembly 44 is the same as the number of the horizontal sections 2211 and corresponds one to one. The plate tightening assembly 44 includes a second slide 441, a screw rod 442, a transmission assembly 444 and a hand wheel 443. The second slide 441 is slidably connected to the horizontal section 2211, and the sliding direction of the second slide 441 is parallel to the length direction of the horizontal section 2211. The second slide 441 is located on the side of the vertical section 2212 close to the mounting frame 22, and the lower surface of the second slide 441 is in contact with the upper surface of the horizontal section 2211. One end of the screw rod 442 is rotatably connected to the side of the second slide 441 close to the vertical section 2212, and the rotation axis of the screw rod 442 is parallel to the sliding direction of the second slide 441. The other end of the screw rod 442 passes through the vertical section 2212. The hand wheel 443 is rotatably connected to the side of the vertical plate away from the second slide plate 441, and the rotation axis of the hand wheel 443 is parallel to and does not overlap with the rotation axis of the screw rod 442. The vertical section 2212 is provided with a rotation groove 22121, and the transmission assembly 444 is embedded in the rotation groove 22121. The transmission assembly 444 is connected between the hand wheel 443 and the screw rod 442. The transmission assembly 444 includes a driving pulley 4441, a driven pulley 4442 and a belt body 4443. The driving belt body 4443 is coaxially fixedly connected to the hand wheel 443, the driven pulley 4442 is coaxially sleeved on the outer periphery of the screw rod 442, the driven pulley 4442 is threadedly connected to the screw rod 442, and the belt body 4443 is sleeved on the outer periphery of the driving pulley 4441 and the driven pulley 4442.
[0045] The plate abutting assembly 44 also includes a second clamping block 445, a second abutting block 446 and a fourth reset member 447. The number of the second clamping blocks 445 is the same as the number of the second slide plates 441 and corresponds one to one. The second clamping block 445 is slidably connected to the side of the second slide plate 441 away from the screw rod 442, and the sliding direction of the second clamping block 445 is parallel to the sliding direction of the second slide plate 441. The second clamping block 445 is fixedly connected to the side of the second slide plate 441 close to the second slide plate 441 with a second guide column 4451, and the length direction of the second guide column 4451 is parallel to the sliding direction of the second clamping block 445. There are two second guide columns 4451, and the two second guide columns 4451 are symmetrically distributed along the length direction of the base 11. The second slide plate 441 is provided with second guide holes 4411, and the number of the second guide holes 4411 is the same as the number of the second guide columns 4451 and corresponds one to one. The second guide post 4451 is slidably embedded in the second guide hole 4411. The outer periphery of one end of the second guide post 4451 away from the second clamping block 445 is fixedly connected with a second limit ring 4452. The second limit ring 4452 is located on the side of the second slide 441 away from the second clamping block 445. The number of the fourth reset members 447 is the same as the number of the second guide posts 4451 and corresponds to each other. The fourth reset members 447 are sleeved on the outer periphery of the second guide post 4451. The fourth reset members 447 are connected between the second slide 441 and the second guide post 4451. The fourth reset members 447 enable the second clamping block 445 to have a side wall that is pressed against the plate to be processed. In this embodiment, the fourth reset member 447 is a spring. One end of the fourth reset member 447 is connected to the side surface of the second slide 441 away from the second clamping block 445, and the other end of the fourth reset member 447 is connected to the side of the second limit ring 4452 close to the second slide 441. The number of the second abutting blocks 446 is the same as that of the second clamping blocks 445 and they correspond one to one. The second abutting blocks 446 are fixedly connected to the end of the second clamping blocks 445 away from the support column 12. The end of the second abutting blocks 446 close to another plate member abutting assembly 44 is flush with the side surface of the second clamping blocks 445 close to another plate member abutting assembly 44. The side surface of the second abutting blocks 446 close to the second clamping blocks 445 slides against the side plate of the second slide plate 441. A second chamfer 4461 is provided on the side of the second abutting blocks 446 away from the second clamping blocks 445. The second chamfer 4461 is located at the end of the second abutting blocks 446 close to another plate member abutting assembly 44.
[0046] Reference Figure 1 and Figure 3The mounting mechanism 2 also includes a mounting rod 21. One end of the mounting rod 21 is fixedly connected to a side surface of the support column 12 close to the mounting frame 22. The mounting rod 21 is located above the mounting frame 22. The length direction of the mounting rod 21 is parallel to the length direction of the base 11. The mounting rod 21 is used for placing the pipe to be processed. The fixing mechanism 4 also includes a pipe tightening assembly 43. The pipe tightening assembly 43 includes a first abutment block 431 and a second reset member 432. The first abutment block 431 is slidably connected to the upper end of the mounting rod 21, and the sliding direction of the first abutment block 431 is parallel to the length direction of the mounting rod 21. The lower end of the first abutment block 431 is fixedly connected to a connecting portion 4311, and two connecting portions 4311 are provided. The two connecting portions 4311 are symmetrically distributed along the width direction of the base 11. The two side surfaces of the mounting rod 21 along the width direction of the base 11 are respectively in contact with the side surface of the connecting portion 4311 close to the other connecting portion 4311. The end of the connecting portion 4311 away from the first abutting block 431 is fixedly connected to a limiting portion 4312 on a side surface close to the mounting rod 21. The mounting rod 21 is provided with a slide groove 211 on both side surfaces along the width direction of the base 11. The slide groove 211 extends along the sliding direction of the first abutting block 431. The limiting portion 4312 is slidably embedded in the slide groove 211. The sliding direction of the limiting portion 4312 is parallel to the length direction of the slide groove 211. The side wall of the limiting portion 4312 fits the groove wall of the slide groove 211. The number of the second reset members 432 is the same as the number of the limiting portions 4312 and corresponds to each other. The second reset members 432 are connected between the limiting portion 4312 and the mounting rod 21. The second reset members 432 enable the first abutting block 431 to have an end portion that is pressed against the pipe to be processed. In this embodiment, the second reset member 432 is a spring, one end of the second reset member 432 is connected to a side surface of the limiting portion 4312 close to the support column 12, and the other end of the second reset member 432 is connected to a side groove wall of the sliding groove 211 close to the support column 12.
[0047] The pipe fitting abutting assembly 43 includes a first slide plate 435, a first clamping block 433 and a third reset member 434. The first slide plate 435 is slidably connected to the upper end of the first abutting block 431, and the sliding direction of the first slide plate 435 is vertical. A first guide column 4313 is fixedly connected to the upper end of the first abutting block 431, and the length direction of the first guide column 4313 is vertical. Two first guide columns 4313 are provided, and the two first guide columns 4313 are symmetrically distributed along the width direction of the base 11. The first slide plate 435 is provided with first guide holes 4351, and the number of the first guide holes 4351 is the same as the number of the first guide columns 4313 and corresponds one to one. The first guide columns 4313 are slidably embedded in the first guide holes 4351, and the outer periphery of the first guide column 4313 away from the first abutting block 431 is fixedly connected to the first limit ring 4314, and the first limit ring 4314 is located on the side of the first slide plate 435 away from the first abutting block 431. The number of the third reset members 434 is the same as the number of the first guide posts 4313 and they correspond one to one. The third reset members 434 are connected between the first abutment block 431 and the first slide plate 435. The third reset members 434 make the first slide plate 435 have a tendency to approach the mounting rod 21. In this embodiment, the third reset member 434 is a spring. One end of the third reset member 434 is connected to a side surface of the first slide plate 435 away from the first abutment block 431, and the other end of the third reset member 434 is connected to a side surface of the first limit ring 4314 close to the mounting rod 21. The first clamping block 433 is fixedly connected to a side surface of the first slide plate 435 close to the mounting rod 21. The first clamping block 433 is located on a side surface of the first abutment block 431 away from the support column 12. The lower end of the first clamping block 433 is used to press against the outer wall of the pipe to be processed. The first clamping block 433 has a first chamfer 4331 at one end close to the mounting rod 21 . The first chamfer 4331 is located on a side of the first clamping block 433 away from the first abutting block 431 . The first chamfer 4331 is used for abutting against the outer wall of the end of the pipe to be processed close to the support column 12 .
[0048] The rack 1 further comprises a protective cover 15 . The protective cover 15 is arc-shaped and fixedly connected to the outer periphery of the support column 12 . The opening of the protective cover 15 is located on the side of the mounting rod 21 away from the support column 12 .
[0049] A pipe welding machine also includes a welding mechanism 3. The welding mechanism 3 includes a lifting assembly 37. The lifting assembly 37 includes a drive cylinder 371 and a sliding seat 372. A guide rail 14 is fixedly connected to the side of the support column 12 close to the mounting rod 21. The guide rail 14 extends along the length direction of the support column 12, and two guide rails 14 are provided. The two guide rails 14 are symmetrically distributed along the width direction of the base 11. The sliding seat 372 includes a connecting plate 3721, a sliding block 3722 and a mounting seat 3723. The connecting plate 3721 is slidably connected to the side of the guide rail 14 away from the support column 12, and the sliding direction of the connecting plate 3721 is parallel to the length direction of the guide rail 14. The sliding block 3722 is fixedly connected to the side of the connecting plate 3721 close to the guide rail 14, and a plurality of sliding blocks 3722 are provided. The plurality of sliding blocks 3722 are divided into two groups, and a group of sliding blocks 3722 corresponds to one guide rail 14. The sliding blocks 3722 of the same group are spaced apart along the length direction of the guide rail 14. In this embodiment, a set of two sliders 3722 is provided. A groove 37221 is provided on the side of the slider 3722 away from the connecting plate 3721, and the guide rail 14 is slidably embedded in the groove 37221, and the sliding direction of the guide rail 14 is parallel to the length direction of the guide rail 14. The mounting seat 3723 is fixedly connected to the side of the connecting plate 3721 away from the support column 12. The driving cylinder 371 is connected to the top plate 13, and the driving cylinder 371 is used to drive the connecting plate 3721 to slide. In this embodiment, the cylinder body of the driving cylinder 371 is fixedly connected to the upper end of the top plate 13, and the piston rod of the driving cylinder 371 passes through the top plate 13 and is fixedly connected to the upper end of the connecting plate 3721.
[0050] Reference Figure 1 and Figure 4 The welding mechanism 3 further includes a rotating column 31 and a driving assembly 32. The rotating column 31 is rotatably connected to the mounting seat 3723, and the rotating axis of the rotating column 31 is vertical. The driving assembly 32 includes a driving motor 321, a driving gear 322 and a driven gear 323. The mounting seat 3723 is fixedly connected to a fixing frame 3724 on one side along the width direction of the base 11, and the housing of the driving motor 321 is fixedly connected to the upper end of the fixing frame 3724. The output shaft of the driving motor 321 passes through the fixing frame 3724, and the driving motor 321 is used to drive the rotating column 31 to rotate. The driving gear 322 is coaxially fixedly connected to the output shaft of the driving motor 321. The mounting seat 3723 is provided with a receiving groove 37231, and the driven gear 323 is rotatably embedded in the receiving groove 37231, and the driven gear 323 is meshed with the driving gear 322, and the driven gear 323 is coaxially fixedly connected to the outer periphery of the rotating column 31. In this embodiment, the diameter of the driven gear 323 is larger than the diameter of the driving gear 322.
[0051] Reference Figure 1 and Figure 5The welding mechanism 3 also includes a welding gun 34, a mounting plate 38 and a vertical adjustment assembly 36. One end of the mounting plate 38 is fixedly connected to the outer periphery of the rotating column 31, and the length direction of the mounting plate 38 is perpendicular to the rotation axis of the rotating column 31. The welding gun 34 is connected to the end of the mounting frame 22 away from the rotating column 31, and the welding gun 34 rotates around the rotation axis of the rotating column 31, and the lower end of the welding gun 34 faces the connection between the connecting piece and the workpiece to be welded. The vertical adjustment assembly 36 is connected between the mounting plate 38 and the welding gun 34, and the vertical adjustment assembly 36 is used to adjust the relative position between the welding gun 34 and the rotating column 31 in the vertical direction. The vertical adjustment assembly 36 includes a first fixed seat 361, a connecting block 362, a first threaded rod 363 and a first adjustment handle 364. The first fixing seat 361 is fixedly connected to one side of the mounting plate 38 along the thickness direction of the mounting plate 38. The first fixing seat 361 is provided with a first guide groove 3611 on one side away from the mounting plate 38. The length direction of the first guide groove 3611 is parallel to the width direction of the mounting plate 38. One end of the connecting block 362 is slidably embedded in the first guide groove 3611. The sliding direction of the connecting block 362 is parallel to the length direction of the first guide groove 3611. The side plates of the connecting block 362 on both sides perpendicular to the length direction of the first guide groove 3611 are in contact with the groove wall of the first guide groove 3611. The first threaded rod 363 is rotatably embedded in the first guide groove 3611. The rotation axis of the first threaded rod 363 is parallel to the length direction of the first guide groove 3611. The first threaded rod 363 is threadedly connected to the connecting block 362. The upper end of the first threaded rod 363 penetrates through the groove wall of the first guide groove 3611 and then extends out of the first fixing seat 361. The first adjustment handle 364 is coaxially fixedly connected to the upper end of the first threaded rod 363.
[0052] Reference Figure 5 and Figure 6The welding mechanism 3 further includes a transverse adjustment assembly 35, which is connected between the vertical adjustment assembly 36 and the welding gun 34, and is used to adjust the relative position of the welding gun 34 and the rotating column 31 assembly in the horizontal direction. The transverse adjustment assembly 35 includes a second fixed seat 351, a second threaded rod 352, and a second adjustment handle 353. The second fixed seat 351 is slidably connected to an end of the connecting block 362 away from the bottom of the first guide groove 3611, and the sliding direction of the second fixed seat 351 is parallel to the length direction of the mounting plate 38. The welding gun 34 is slidably connected to the side of the second fixed seat 351 away from the first fixed seat 361. The side of the second fixed seat 351 close to the first fixed seat 361 is provided with a second guide groove 3511. The length direction of the second guide groove 3511 is parallel to the sliding direction of the second fixed seat 351. The end of the connecting block 362 away from the bottom of the first guide groove 3611 is slidably embedded in the second guide groove 3511. The sliding direction of the connecting block 362 is parallel to the length direction of the second guide groove 3511. The side plates of the connecting block 362 on both sides perpendicular to the length direction of the second guide groove 3511 fit the bottom of the second guide groove 3511. The second threaded rod 352 is rotated and embedded in the second guide groove 3511. The rotation axis of the second threaded rod 352 is parallel to the length direction of the second guide groove 3511. The second threaded rod 352 is threadedly connected to the connecting block 362. One end of the second threaded rod 352 away from the rotating column 31 passes through the wall of the second guide groove 3511 and then extends out of the second fixing seat 351 . The second adjustment handle 353 is coaxially fixedly connected to the end of the second threaded rod 352 away from the rotating column 31 .
[0053] Reference Figure 1 and Figure 4 The welding mechanism 3 also includes a power supply assembly 33, which is connected to the upper end of the mounting seat 3723 and is used to supply power to the welding gun 34. The power supply assembly 33 includes a connecting sleeve 331, a conductive ring piece 332 and a brush 333. The connecting sleeve 331 is coaxially fixedly connected to the outer periphery of the end of the rotating column 31 away from the mounting rod 21, and the conductive ring piece 332 is coaxially fixedly connected to the outer periphery of the connecting sleeve 331. There are two conductive ring pieces 332, and the two conductive ring pieces 332 are spaced apart along the axis direction of the connecting sleeve 331. The number of brushes 333 is the same as the number of conductive ring pieces 332 and corresponds to each other. One end of the brush 333 is in contact with the outer wall of the conductive ring piece 332, and the brush 333 is electrically connected to the conductive ring piece 332. The two brushes 333 are electrically connected to the positive and negative poles of the external power supply respectively, and the two conductive ring pieces 332 are electrically connected to the positive and negative ends of the circuit of the welding gun 34 respectively.
[0054] Reference Figure 4 and Figure 5The rotating column 31 is provided with a cavity 311, and a wire inlet 312 is provided at the cavity wall of the cavity 311 near one end of the power supply component 33. The axis of the wire inlet 312 coincides with the rotation axis of the rotating column 31, and the wire inlet 312 is used for the welding wire to pass through. A wire outlet 313 is provided at the cavity wall of the cavity 311 on one side near the welding gun 34, and the wire outlet 313 is connected to the outside, and the wire outlet 313 is connected to the wire inlet 312 of the welding gun 34 through a pipeline.
[0055] The pipeline mechanism also includes a tightening member 41 and a first reset member 42. The tightening member 41 includes a sliding portion 411 and an abutting portion 412. A third guide hole 314 is provided at the cavity wall of the cavity 311 near one end of the mounting mechanism 2, and the axis of the third guide hole 314 coincides with the rotation axis of the rotating column 31. The sliding portion 411 is coaxially slidably embedded in the third guide hole 314, and a third limiting ring 4111 is fixedly connected to the outer periphery of one end of the sliding portion 411 away from the rotating column 31. A groove 4112 is provided at one end of the sliding portion 411 away from the rotating column 31, and a connecting column 4122 is coaxially fixedly connected to the upper end of the abutting portion 412, and the connecting column 4122 is coaxially threadedly connected in the groove 4112, and a cone 4121 is provided at the lower end of the abutting portion 412, and the axis of the cone 4121 coincides with the axis of the abutting portion 412, and the outer wall of the cone 4121 is used to tighten the upper end of the inner wall of the connector. The first reset member 42 is sleeved on the outer periphery of the sliding portion 411, and is connected between the sliding portion 411 and the rotating column 31. The first reset member 42 makes the sliding portion 411 tend to move away from the rotating column 31. In this embodiment, the first reset member 42 is a spring, one end of the first reset member 42 is connected to the lower end of the rotating column 31, and the other end of the first reset member 42 is connected to a side surface of the third limiting ring 4111 away from the abutting portion 412.
[0056] The implementation principle of a pipe connection welding machine in the embodiment of the present application is as follows: when in use, if the workpiece to be processed is a pipe fitting, the mounting rod 21 is connected to the support column 12, the driving force is rigidly worked, the sliding seat 372 is moved upward, so that the clamping member 41 is away from the mounting rod 21, the pipe fitting is sleeved on the outer periphery of the mounting rod 21, the end of the pipe fitting abuts the first chamfer 4331, and the first clamping block 433 is pushed to overcome the elastic force of the third reset member 434 and slide in the direction away from the mounting rod 21; when one end of the pipe fitting abuts the first abutting block 431, the first clamping block 433 abuts against the outer wall of the pipe fitting to achieve clamping of the pipe fitting, and the pipe fitting continues to move closer to the support column 12. The first abutment block 431 overcomes the elastic force of the second reset member 432 and slides toward the support column 12. When the abutment member 41 is located directly above the connecting member, the driving cylinder 371 works to push the sliding seat 372 downward, so that the abutment member 41 moves downward and presses against the connecting member, so that the outer wall of the cone 4121 presses against the upper end of the inner wall of the connecting member to fix the pipe fitting and the connecting member. The driving motor works to drive the driving gear 322 to rotate, drive the driven gear 323 to rotate, drive the rotating column 31 to rotate, and drive the welding gun 34 to rotate, so as to realize welding of the connection between the connecting member and the pipe fitting.
[0057] When the workpiece to be processed is a plate, the mounting rod 21 is removed, and the plate to be processed is placed on the mounting frame 22. The plate slides along the length direction of the base 11 to abut against the second chamfer 4461, pushing the two second abutting blocks 446 away from each other, driving the two second clamping blocks 445 away from each other, and the two second clamping blocks 445 clamp the two ends of the plate. When the abutting member 41 is located directly above the connecting member, the driving cylinder 371 works to push the sliding seat 372 downward, so that the abutting member 41 moves downward and abuts against the connecting member, so that the outer wall of the cone 4121 abuts against the upper end of the inner wall of the connecting member to fix the pipe and the connecting member, and the driving motor works to drive the driving gear 322 to rotate, drive the driven gear 323 to rotate, drive the rotating column 31 to rotate, drive the welding gun 34 to rotate, and realize welding of the connection between the connecting member and the pipe.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pipe welding machine, characterized in that: The invention comprises a frame (1), a mounting mechanism (2) and a welding mechanism (3); the mounting mechanism (2) comprises a mounting rod (21) and a mounting frame (22); the mounting rod (21) and the mounting frame (22) are both connected to the frame (1); the mounting rod (21) is used for placing a pipe to be processed; the mounting frame (22) is used for placing a plate to be processed; the welding mechanism (3) comprises a rotating column (31), a driving assembly (32), a power supply assembly (33) and a welding gun (34); the rotating column (3 ... column (21) is used for placing a plate to be processed; the welding mechanism (3) comprises a rotating column (3 The moving column (31) is rotatably connected to the frame (1); the rotation axis of the rotating column (31) is vertical; the rotation axis of the rotating column (31) coincides with the axis of the rotating column (31); the driving assembly (32) is connected to the frame (1); the driving assembly (32) is used to drive the rotating column (31) to rotate; the welding gun (34) is connected to the rotating column (31); the power supply assembly (33) is connected to the frame (1); and the power supply assembly (33) is used to supply power to the welding gun (34).
2. The pipe welding machine according to claim 1, characterized in that: The welding mechanism (3) further comprises a transverse adjustment component (35) and a vertical adjustment component (36); the welding gun (34) is slidably connected to the rotating column (31); the transverse adjustment component (35) is used to adjust the relative position of the welding gun (34) and the rotating column (31) component in the horizontal direction; and the vertical adjustment component (36) is used to adjust the relative position of the welding gun (34) and the rotating column (31) in the vertical direction.
3. The pipe welding machine according to claim 1, characterized in that: The device also comprises a fixing mechanism (4); the fixing mechanism (4) comprises a pressing member (41) and a first restoring member (42); the pressing member (41) is coaxially slidably connected to the lower end of the rotating column (31); the lower end of the pressing member (41) is used to press against the upper end of the connecting member; the first restoring member (42) is connected between the pressing member (41) and the rotating column (31); the first restoring member (42) causes the lower end of the pressing member (41) to have a tendency to press against the upper end of the connecting member.
4. The pipe welding machine according to claim 3, characterized in that: The abutting member (41) comprises a sliding portion (411) and an abutting portion (412); the sliding portion (411) is coaxially slidably connected to the lower end of the rotating column (31); the upper end of the abutting portion (412) is coaxially threadedly connected to the lower end of the sliding portion (411); a cone (4121) is provided at the lower end of the abutting portion (412); the cone (4121) is used to abut against the upper end of the inner wall of the connecting member.
5. The pipe welding machine according to claim 4, characterized in that: The welding mechanism (3) further comprises a lifting assembly (37); the lifting assembly (37) comprises a driving cylinder (371) and a sliding seat (372); the sliding seat (372) is slidably connected to the frame (1); the sliding direction of the sliding seat (372) is parallel to the axis of the rotating column (31); the driving cylinder (371) is connected to the frame (1); the driving cylinder (371) is used to drive the sliding seat (372) to slide; and the rotating column (31) is rotatably connected to the sliding seat (372).
6. The pipe welding machine according to claim 5, characterized in that: The frame (1) is connected to a guide rail (14); the length direction of the guide rail (14) is parallel to the sliding direction of the sliding seat (372); and the sliding seat (372) is slidably connected to the guide rail (14).
7. The pipe welding machine according to claim 3, characterized in that: The fixing mechanism (4) further comprises a pipe abutting assembly (43); the pipe abutting assembly (43) comprises a first abutting block (431), a second resetting member (432), a first clamping block (433) and a third resetting member (434); the first abutting block (431) is slidably connected to the mounting rod (21); the sliding direction of the first abutting block (431) is parallel to the length direction of the mounting rod (21); the second resetting member (432) is connected between the first abutting block (431) and the mounting rod (21); the second resetting member (432) enables the first abutting block (431) to be 1) having a tendency to press against the end of the pipe to be processed; the first clamping block (433) is slidably connected to the first abutting block (431); the sliding direction of the first clamping block (433) is vertical; a first chamfer (4331) is provided at the lower end of the first clamping block (433); the first chamfer (4331) is used to press against the outer wall of the pipe to be processed; the third reset member (434) is connected between the first abutting block (431) and the first clamping block (433); the third reset member (434) enables the first clamping block (433) to have a tendency to press against the outer wall of the pipe to be processed.
8. The pipe welding machine according to claim 3, characterized in that: The fixing mechanism (4) further comprises a plate pressing assembly (44); the plate pressing assembly (44) is connected to the mounting frame (22); two plate pressing assemblies (44) are provided; the two plates are symmetrically distributed along the horizontal direction; the plate pressing assembly (44) comprises a second slide plate (441); the second slide plate (441) is slidably connected to the mounting frame (22); the second slide plate (441) is used to press against the side wall of the plate to be processed.
9. The pipe welding machine according to claim 8, characterized in that: The mounting frame (22) is connected to an adjustment seat (221); the number of the adjustment seats (221) is the same as the number of the plate clamping assemblies (44) and corresponds one to one; the plate clamping assemblies (44) further include a screw rod (442), a transmission assembly (444) and a hand wheel (443); one end of the screw rod (442) is rotatably connected to the second slide plate (441); the rotation axis of the screw rod (442) is parallel to the sliding direction of the second slide plate (441); the hand wheel (443) is rotatably connected to the adjustment seat (221); the rotation axis of the hand wheel (443) is parallel to and does not overlap with the rotation axis of the screw rod (442); and the transmission assembly (444) is connected between the screw rod (442) and the hand wheel (443).
10. The pipe welding machine according to claim 9, characterized in that: The plate member abutting assembly (44) further comprises a second clamping block (445), a second abutting block (446) and a fourth restoring member (447); the second clamping block (445) is slidably connected to a side of the second slide plate (441) close to another plate member abutting assembly (44); the sliding direction of the second clamping block (445) is parallel to the sliding direction of the second slide plate (441); the fourth restoring member (447) is connected between the second clamping block (445) and the second slide plate (441); the fourth restoring member (447) enables the second The clamping block (445) has a side wall that abuts against a plate to be processed; the second abutting block (446) is connected to one end of the second clamping block (445); one end of the second abutting block (446) is flush with a surface of a side of the second clamping block (445) close to another plate abutting assembly (44); a second chamfer (4461) is provided on a side of the second abutting block (446) away from the second clamping block (445); the second chamfer (4461) is located on a side of the second abutting block (446) close to another plate abutting assembly (44).
Citation Information
Cited By
Welding device with multi-angle adjusting function for flange production
CN120244395A