Nickel sheet welding device
By designing the base plate and welding components of the nickel sheet welding device, and using the limit design of the feed channel and the wire feed channel, the problem of low welding accuracy in the prior art is solved, and precise welding of nickel sheet and conductive wire harness and high-quality welding finished products are achieved.
Patent Information
- Application Number
- CN202421570913.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing nickel sheet welding devices cannot effectively control the welding accuracy, resulting in low welding quality and affecting the safety of subsequent power-on use.
A nickel sheet welding device is designed, including a base plate and a welding assembly. Feeding channels and wire feeding channels are opened on the bottom plate. The width of the feeding channels is the same as the width of the nickel sheet, and the size of the wire feeding channels is the same as the size of the conductive wire harness. Limit transportation is carried out through these channels to ensure the precise transportation and welding of the nickel sheet and the conductive wire harness.
Through limit conveying and precise welding, the accuracy and quality of nickel sheet and conductive wire harness welding are improved, ensuring the reliability of the finished welding products.
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Figure CN222830903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel sheet welding processing equipment, in particular to a nickel sheet welding device. Background Art
[0002] A nickel sheet welding device is a device used to weld nickel sheets to other components to achieve circuit conduction. For example, the nickel sheet welding device can weld nickel sheets and conductive wiring harnesses to achieve circuit conduction between the nickel sheets and the conductive wiring harnesses. Nickel sheet welding devices are widely used in electronics, automobiles and other industries to achieve circuit connectivity between nickel sheets and conductive wiring harnesses in electronic products and between nickel sheets and conductive wiring harnesses in automotive batteries. Therefore, nickel sheet welding devices are commonly used and important equipment in industrial production.
[0003] However, since the welding of nickel sheets and other components is to achieve circuit conduction, the quality of the finished welding product directly affects the safety during subsequent power-on use. High requirements are placed on welding quality and reliability to ensure the quality and safety of the finished welding product. The existing nickel sheet welding device cannot effectively control the welding accuracy, and the welding accuracy is low. Therefore, it is necessary to provide a nickel sheet welding device that can improve the welding accuracy and ensure the welding quality. Utility Model Content
[0004] Based on this, it is necessary to provide a nickel sheet welding device.
[0005] The utility model solves the above technical problems with the following technical solutions: A nickel sheet welding device comprising:
[0006] A bottom plate, wherein a feeding channel and a wire feeding channel are provided on a first surface of the bottom plate, the feeding channel is provided through both ends of the bottom plate, the wire feeding channel is provided on one side of the feeding channel, and the wire feeding channel is communicated with the feeding channel; and
[0007] A welding assembly, the welding assembly includes a mounting plate and a welding head, the mounting plate is arranged adjacent to the base plate, the welding head is movably mounted on the mounting plate, one end of the welding head away from the mounting plate is movably extended into the feeding channel, and the welding head is used to weld nickel sheets.
[0008] In one embodiment, a driver is further included, wherein the driver is disposed on the mounting plate, the driver is connected to the welding head, and the driver is used to drive the welding head to approach or move away from the feeding channel.
[0009] In one embodiment, a plurality of wire feeding channels are provided, each of the wire feeding channels is spaced apart from each other, and each of the wire feeding channels is communicated with the material feeding channel respectively.
[0010] In one embodiment, it also includes a first limit plate, which is detachably connected to the first surface of the bottom plate, and is provided with a plurality of limit blocks, each of which is at least partially protruded in the feeding channel, each of which is aligned with a wire feeding channel, each of which is provided with a limit groove, and each of which is connected to the feeding channel.
[0011] In one embodiment, it further includes a first bolt, the bottom plate is provided with a first threaded hole, the first limiting plate is provided with a first through hole, and the first bolt passes through the first through hole and is threadedly connected to the inner wall of the first threaded hole.
[0012] In one embodiment, a second limiting plate is further included, wherein the second limiting plate is detachably connected to the first surface of the bottom plate, and the second limiting plate at least partially covers the top of each of the wire feeding channels.
[0013] In one embodiment, it further includes a second bolt, the bottom plate is provided with a second threaded hole, the second limiting plate is provided with a second through hole, and the second bolt passes through the second through hole and is threadedly connected to the inner wall of the second threaded hole.
[0014] In one embodiment, a plurality of guide grooves are formed on the inner side wall of the feeding channel, each of the guide grooves is connected to a wire feeding channel, and the cross-sectional area of the guide grooves is larger than the cross-sectional area of the wire feeding channel.
[0015] In one embodiment, the welding head is a resistance welding head, a through hole is formed on the second surface of the bottom plate, the through hole is connected to the feeding channel, and the through hole is aligned with the wire feeding channel.
[0016] In one embodiment, the welding joint is a laser welding joint.
[0017] Compared with the prior art, the utility model has at least the following advantages:
[0018] The utility model is provided with a base plate, and the base plate is provided with a feeding channel and a wire feeding channel. The width of the feeding channel is the same as the width of the nickel sheet to be welded, so that the nickel sheet can be conveyed in a limited manner. Similarly, the size of the wire feeding channel is the same as the size of the conductive wire harness to be welded, so that the conductive wire harness can be conveyed in a limited manner. The wire feeding channel and the feeding channel are connected to each other, so that the nickel sheet and the conductive wire harness are conveyed in a limited manner through the feeding channel and the wire feeding channel respectively by manual or external feeding devices, so that the nickel sheet and the conductive wire harness can be accurately conveyed, and the skewness of the nickel sheet and the conductive wire harness can be avoided. The nickel sheet and the conductive wire harness can be accurately welded. Specifically, in the feeding channel, the nickel sheet and the conductive wire harness are welded by a welding head, and the welding precision is high, so as to ensure the welding quality and improve the reliability of the finished nickel sheet and conductive wire harness welding products. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic structural diagram of a nickel sheet welding device according to an embodiment;
[0020] Figure 2 A structural schematic diagram of a nickel sheet welding device according to an embodiment from another perspective;
[0021] Figure 3 A schematic structural diagram of a nickel sheet welding device from another perspective of an embodiment. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. The technical solution of the present invention will be further described below in conjunction with the drawings of the embodiments of the present invention, and the present invention is not limited to the following specific implementation methods.
[0023] It should be understood that the same or similar numbers in the drawings of the embodiments correspond to the same or similar parts. In the description of the present utility model, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom" and the like indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0024] See also Figure 1 and Figure 2In one embodiment, a nickel sheet welding device 10 includes a base plate 100 and a welding assembly 200. A feeding channel 110 and a wire feeding channel 120 are provided on the first surface of the base plate 100. The feeding channel 110 is provided at both ends of the base plate 100. The wire feeding channel 120 is provided at one side of the feeding channel 110, and the wire feeding channel 120 is communicated with the feeding channel 110. The welding assembly 200 includes a mounting plate 210 and a welding head 220. The mounting plate 210 is provided adjacent to the base plate 100. The welding head 220 is movably mounted on the mounting plate 210. One end of the welding head 220 away from the mounting plate 210 movably extends into the feeding channel 110. The welding head 220 is used to weld the nickel sheet.
[0025] It should be noted that the bottom plate 100 is a long plate-shaped structure, and the bottom plate 100 is installed on a specific working plane. The first surface of the bottom plate 100 is provided with a feeding channel 110 and a wire feeding channel 120. The feeding channel 110 is arranged along the length direction of the bottom plate 100 and is arranged through the end of the bottom plate 100, so that the nickel sheet is introduced from the feeding channel 110 at one end of the bottom plate 100 and is exported from the other end of the bottom plate 100. The width of the feeding channel 110 is the same as the width of the nickel sheet, and the nickel sheet can be limited and conveyed to prevent the nickel sheet from being skewed during the conveying process. At the same time, the wire feeding channel 120 is arranged on one side of the feeding channel 110, one end of the wire feeding channel 120 is connected to the feeding channel 110, and the other end is arranged through the end of the bottom plate 100, and the wire feeding channel 120 is in accordance with the shape and size of the conductive wire bundle. The small phase is adapted to facilitate the introduction of the conductive wire bundle from the end of the base plate 100 into the feeding channel 110 through the wire feeding channel 120, and to avoid the conductive wire bundle from being offset during the transportation process, so that it can be accurately positioned and overlapped with the nickel sheet and then welded through the welding head 220. In this embodiment, the wire feeding channel 120 and the feeding channel 110 are arranged perpendicular to each other, which can ensure the consistency of the nickel sheet and the wire bundle during welding. The mounting plate 210 is arranged on one side of the base plate 100, and the welding head 220 is movably installed on the mounting plate 210. Through an external driving device, the welding head 220 is driven close to or away from the feeding channel 110, so that the nickel sheet and the conductive wire bundle in the feeding channel 110 can be welded. After welding is completed, the welding head 220 can be driven away from the feeding channel 110, thereby facilitating the loading and unloading of the nickel sheet and the conductive wire bundle.
[0026] Specifically, before welding, the nickel sheet and the wire harness can be respectively transported to the feeding channel 110 and the wire feeding channel 120 by a robot or manually, and aligned after being introduced through the feeding channel 110 and the wire feeding channel 120, and then an external driving device drives the welding head 220 to extend into the feeding channel 110 to weld the nickel sheet and the conductive wire harness. After welding is completed, the welding head 220 withdraws from the feeding channel 110, and then the welded nickel sheet and the conductive wire harness are taken out from the feeding channel 110 by a robot or manually. Since the wire harness is a flexible harness, the conductive wire harness can be taken out together by grabbing the nickel sheet, thereby realizing the welding of the nickel sheet and the conductive wire harness. By providing a bottom plate 100, the bottom plate 100 is provided with a feeding channel 110 and a wire feeding channel 120, and the feeding channel 1 The width of 10 is the same as the width of the nickel sheet to be welded, so that the nickel sheet can be conveyed in a limited position. Similarly, the size of the wire feeding channel 120 is the same as the size of the conductive wire harness to be welded, so that the conductive wire harness can be conveyed in a limited position. The wire feeding channel 120 is connected to the feeding channel 110, so that the nickel sheet and the wire harness are conveyed in a limited position through the feeding channel 110 and the wire feeding channel 120 respectively by manual or external feeding devices, so that the nickel sheet and the wire harness can be conveyed accurately to avoid the skewness of the nickel sheet and the conductive wire harness, and the nickel sheet and the wire harness can be welded accurately. Specifically, in the feeding channel 110, the nickel sheet and the wire harness are welded by the welding head 220, and the welding precision is high, so as to ensure the welding quality and improve the reliability of the finished nickel sheet and wire harness welding products.
[0027] In one embodiment, a driver (not shown) is further included, the driver is arranged on the mounting plate 210, the driver is connected to the welding head 220, and the driver is used to drive the welding head 220 to approach or move away from the feeding channel 110. It can be understood that by providing a driver, the driver is installed on the mounting plate 210, and a driving force is provided for the movement of the welding head 220. The welding head 220 is installed above the bottom plate 100, and the driver drives the welding head 220 to approach or move away from the feeding channel 110, so as to realize welding of the nickel sheet and the conductive wire bundle in the feeding channel 110. In this embodiment, the driver adopts a cylinder, which is a commonly used driving device for realizing linear reciprocating motion, has a simple structure, is easy to install, and can drive the welding head 220 to approach or move away from the feeding channel 110.
[0028] In one embodiment, the wire feeding channels 120 are provided in plurality, and each of the wire feeding channels 120 is spaced apart from each other, and each of the wire feeding channels 120 is respectively connected to the feeding channel 110. It can be understood that in this embodiment, a plurality of wire feeding channels 120 are provided, and the plurality of wire feeding channels 120 are spaced apart from each other and arranged in parallel with each other, and each of the wire feeding channels 120 is respectively arranged perpendicular to the feeding channel 110. By providing a plurality of wire feeding channels 120, a plurality of nickel sheets and a plurality of conductive wire bundles can be transported on the feeding channel 110 and the wire feeding channels 120. After uniformly loading each nickel sheet and each conductive wire bundle, each nickel sheet and each conductive wire bundle are welded one by one through the welding head 220. After welding is completed, the nickel sheets and conductive wire bundles that have been welded first can be unloaded according to the welding order. In this way, not only can multiple groups of nickel sheets and conductive wire bundles be welded, but also multiple groups of nickel sheets and conductive wire bundles can be welded. Unified loading and unloading is conducive to improving production efficiency. At the same time, the finished nickel sheets and conductive wire harnesses after welding can be buffered in the feeding channel 110. After all the groups of nickel sheets and conductive wire harnesses on the feeding channel 110 are welded, the groups of nickel sheets and conductive wire harnesses can be discharged in turn. Since the welded nickel sheets and conductive wire harnesses need to be cooled and formed, the welded nickel sheets and conductive wire harnesses can be cooled and formed in the feeding channel 110 before being discharged, so as to avoid discharging the welded nickel sheets and conductive wire harnesses too quickly and shifting the welded nickel sheets and conductive wire harnesses, which is conducive to further improving the quality and reliability of the finished nickel sheets and conductive wire harnesses.
[0029] See also Figure 1 and Figure 2In one embodiment, it also includes a first limit plate 300, and the first limit plate 300 is detachably connected to the first surface of the bottom plate 100, and the first limit plate 300 is provided with a plurality of limit blocks 310, each of the limit blocks 310 is at least partially protruded in the feeding channel 110, each of the limit blocks 310 is aligned with one of the wire feeding channels 120, and each of the limit blocks 310 is provided with a limit groove 311, and each of the limit grooves 311 is connected to the feeding channel 110. It can be understood that the first limiting plate 300 is detachably mounted on the bottom plate 100 and is arranged on one side of the feeding channel 110. The first limiting plate 300 is provided with limiting blocks 310 aligned one by one with the wire feeding channel 120. The limiting blocks 310 are provided with limiting grooves 311 on a side facing the feeding channel 110. The width of the limiting grooves 311 is the same as the thickness of the nickel sheet to be welded. In this way, the nickel sheet to be welded can be limited by the limiting grooves 311. When the nickel sheet is transported to the feeding channel 110, each nickel sheet can be limited by each limiting groove 311 to prevent two nickel sheets from being fed in at the same time. Or more than two overlapping nickel sheets can play an anti-mistake role, thereby ensuring precise welding of a single nickel sheet. Specifically, in this embodiment, the limit blocks 310 are spaced apart from each other, thereby ensuring that a certain gap is left between the limit grooves 311. After each nickel sheet is positioned and sent to each limit groove 311 by a robot or manually, after welding, the nickel sheet is clamped by a robot or manually and moved to the gap between two adjacent limit grooves 311. After taking it out of the limit groove 311, it is taken out by a robot or manually, thereby ensuring normal loading and unloading of the nickel sheet and the conductive wire harness, and ensuring normal welding.
[0030] In one embodiment, a first bolt (not shown) is further included, the base plate 100 is provided with a first threaded hole, the first limiting plate 300 is provided with a first through hole, and the first bolt passes through the first through hole and is threadedly connected to the inner side wall of the first threaded hole. It can be understood that by providing the first bolt, the first limiting plate 300 can be threadedly detachably installed on the first surface of the base plate 100, and the first limiting plate 300 is easy to install and disassemble, so that the first limiting plate 300 with different widths of the limiting groove 311 can be replaced, so that different first limiting plates 300 can be replaced according to different nickel sheet thicknesses, and the installation and disassembly are convenient, so that the applicability of the nickel sheet welding device can be improved, and the practicality is good.
[0031] See also Figure 1 and Figure 2In one embodiment, a second limiting plate 400 is further included, and the second limiting plate 400 is detachably connected to the first surface of the bottom plate 100, and the second limiting plate 400 at least partially covers the top of each wire feeding channel 120. It can be understood that by providing the second limiting plate 400, the second limiting plate 400 detachably covers the top of each wire feeding channel 120, each conductive wire bundle can be further limited to prevent the conductive wire bundle from warping during the transportation process, thereby facilitating the smoothness of wire bundle transportation and ensuring the normal welding.
[0032] See also Figure 1 and Figure 2 In one embodiment, a second bolt 500 is further included, the bottom plate 100 is provided with a second threaded hole, the second limiting plate 400 is provided with a second through hole, and the second bolt 500 passes through the second through hole and is threadedly connected to the inner wall of the second threaded hole. It can be understood that by providing the second bolt 500, two second bolts 500 can be provided, and two second through holes and two second threaded holes are also provided respectively, so that the second limiting plate 400 can be stably and detachably installed on the bottom plate 100 from both ends of the second limiting plate 400 through the two second bolts 500, and the installation and disassembly are convenient, and the second limiting plate 400 can be easily disassembled to clean each wire feeding channel 120, which has good practicality.
[0033] See also Figure 1 and Figure 2 In one embodiment, the inner side wall of the feeding channel 110 is provided with a plurality of guide grooves 111, each of which is connected to a wire feeding channel 120, and the cross-sectional area of the guide groove 111 is larger than the cross-sectional area of the wire feeding channel 120. It can be understood that the inner side wall of the feeding channel 110 close to the wire feeding channel 120 is provided with guide grooves 111, each guide groove 111 is arranged in one-to-one correspondence with each wire feeding channel 120, and the opening of the guide groove 111 is larger than the opening of the wire feeding channel 120, which can play a guiding role, ensure the normal passing of each conductive wire bundle, and ensure the normal welding.
[0034] See also Figure 2 and Figure 3In one embodiment, the welding head 220 is a resistance welding head, and a through hole 101 is provided on the second surface of the base plate 100, and the through hole 101 is connected to the feeding channel 110, and the through hole 101 is aligned with the wire feeding channel 120. It can be understood that in this embodiment, the welding head 220 adopts a resistance welding head, and the resistance welding head has a simple structure, and is usually provided with two welding heads spaced from each other up and down. By installing the two resistance welding heads up and down on the upper and lower sides of the base plate 100, the second surface of the base plate 100 is provided with a through hole 101, which can play a role of avoidance. The second surface of the base plate 100 is arranged opposite to the first surface, so that the nickel sheet can be exposed from the first surface and the second surface of the base plate 100 respectively. The two resistance welding heads can contact the nickel sheet from the upper and lower surfaces of the nickel sheet through the driver, and weld, thereby realizing the welding of the nickel sheet and the conductive wire bundle. The resistance welding head has a simple structure and a good welding effect.
[0035] In another embodiment, the welding head 220 is a laser welding head. It can be understood that in this embodiment, the welding head 220 adopts a laser welding head. Laser welding is a commonly used welding method with the advantages of high efficiency and high welding precision, which can ensure accurate welding of the nickel sheet and the conductive wire bundle and good welding effect.
[0036] Compared with the prior art, the utility model has at least the following advantages:
[0037] The utility model is provided with a base plate, and the base plate is provided with a feeding channel and a wire feeding channel. The width of the feeding channel is the same as the width of the nickel sheet to be welded, so that the nickel sheet can be conveyed in a limited manner. Similarly, the size of the wire feeding channel is the same as the size of the conductive wire harness to be welded, so that the conductive wire harness can be conveyed in a limited manner. The wire feeding channel and the feeding channel are connected to each other, so that the nickel sheet and the conductive wire harness are conveyed in a limited manner through the feeding channel and the wire feeding channel respectively by manual or external feeding devices, so that the nickel sheet and the conductive wire harness can be accurately conveyed, and the skewness of the nickel sheet and the conductive wire harness can be avoided. The nickel sheet and the conductive wire harness can be accurately welded. Specifically, in the feeding channel, the nickel sheet and the conductive wire harness are welded by a welding head, and the welding precision is high, so as to ensure the welding quality and improve the reliability of the finished nickel sheet and conductive wire harness welding products.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A nickel sheet welding device, characterized in that: include: A bottom plate, wherein a feeding channel and a wire feeding channel are provided on a first surface of the bottom plate, the feeding channel is provided through both ends of the bottom plate, the wire feeding channel is provided on one side of the feeding channel, and the wire feeding channel is communicated with the feeding channel; and A welding assembly, the welding assembly includes a mounting plate and a welding head, the mounting plate is arranged adjacent to the base plate, the welding head is movably mounted on the mounting plate, one end of the welding head away from the mounting plate is movably extended into the feeding channel, and the welding head is used to weld nickel sheets.
2. The nickel sheet welding device according to claim 1, characterized in that: It also includes a driver, which is arranged on the mounting plate and connected to the welding head. The driver is used to drive the welding head to approach or move away from the feeding channel.
3. The nickel sheet welding device according to claim 1, characterized in that: A plurality of wire feeding channels are provided, each of which is spaced apart from another, and each of which is communicated with the material feeding channel respectively.
4. The nickel sheet welding device according to claim 3, characterized in that: It also includes a first limit plate, which is detachably connected to the first surface of the bottom plate, and is provided with a plurality of limit blocks, each of which is at least partially protruded in the feeding channel, each of which is aligned with a wire feeding channel, each of which is provided with a limit groove, and each of which is connected to the feeding channel.
5. The nickel sheet welding device according to claim 4, characterized in that: It also includes a first bolt, the bottom plate is provided with a first threaded hole, the first limiting plate is provided with a first through hole, and the first bolt passes through the first through hole and is threadedly connected to the inner wall of the first threaded hole.
6. The nickel sheet welding device according to claim 3, characterized in that: It also includes a second limiting plate, which is detachably connected to the first surface of the bottom plate, and the second limiting plate at least partially covers the top of each of the wire feeding channels.
7. The nickel sheet welding device according to claim 6, characterized in that: It also includes a second bolt, the bottom plate is provided with a second threaded hole, the second limiting plate is provided with a second through hole, and the second bolt passes through the second through hole and is threadedly connected to the inner wall of the second threaded hole.
8. The nickel sheet welding device according to claim 3, characterized in that: The inner side wall of the feeding channel is provided with a plurality of guide grooves, each of the guide grooves is communicated with a wire feeding channel, and the cross-sectional area of the guide grooves is larger than the cross-sectional area of the wire feeding channel.
9. The nickel sheet welding device according to any one of claims 1 to 8, characterized in that: The welding head is a resistance welding head, and a through hole is formed on the second surface of the bottom plate. The through hole is connected to the feeding channel, and the through hole is aligned with the wire feeding channel.
10. The nickel sheet welding device according to any one of claims 1 to 8, characterized in that: The welding joint is a laser welding joint.