Coil welding mechanism

Abstract

The utility model discloses a coil welding mechanism which comprises a machining table. A rotary disc is rotationally installed at the top of the machining table, a fixing mechanism is installed on the surface of the rotary disc, a welding structure is installed on one side of the top of the machining table, and a preheating mechanism is installed at one end of the top of the machining table. The first processing frame, the vortex tube and the heat uniformizing plate are used in cooperation, through work of the vortex tube, hot air generated at one end of the vortex tube can be conveyed into the first processing frame through the heat uniformizing plate, then a coil between fixing mechanisms on the surface of the rotary disc can be evenly preheated, deformation of the coil caused by direct welding in the later period is avoided, and the service life of the coil is prolonged. The coil quality can be improved; the second processing frame and the air inducing plate are used in cooperation, the cold air end of the vortex tube is communicated with the air inducing plate in the second processing frame, cold air can be evenly conveyed out through the air inducing plate, and then the coil welded to the surface of the rotary disc is evenly cooled.

Description

Technical Field

[0001] The utility model relates to the technical field of coil welding, in particular to a coil welding mechanism. Background Art

[0002] A coil is an electrical component formed by one or more wires wrapped around it. It can be used to realize electrical functions such as inductance, reactance, and transformers. Coils can be divided into two types: linear coils and toroidal coils. A linear coil is a coil with a straight wire, which is commonly used in electrical components such as inductance and reactance. A toroidal coil is a coil with a ring-shaped wire, which is commonly used in electrical components such as transformers, inductance, and reactance. The coil needs to be welded using a welding mechanism during the production process.

[0003] The coil is placed inside the device and then welded through a welding structure. When the welding structure is welding the coil, current passes through the wire, causing the local temperature of the coil to rise rapidly, especially in places with large resistance. The temperature gradient will cause uneven thermal expansion of the coil material and form thermal stress, which will cause the coil to deform and reduce its quality. Utility Model Content

[0004] The purpose of the utility model is to provide a coil welding mechanism to solve the problem proposed in the above background technology that the coil is placed inside the device and then welded by the welding structure. When the welding structure welds the coil, the current passes through the wire, causing the local temperature of the coil to rise rapidly, especially in places with large resistance. The temperature gradient will cause uneven thermal expansion of the coil material and form thermal stress, which will cause the coil to deform and then reduce its quality.

[0005] The utility model provides the following technical solution: a coil welding mechanism, comprising a processing table; a turntable is rotatably installed on the top of the processing table, a fixing mechanism is installed on the surface of the turntable, a welding structure is installed on one side of the top of the processing table, and a preheating mechanism is installed on one end of the top of the processing table;

[0006] The preheating mechanism comprises a processing rack 1, a vortex tube and a uniform heating plate. The processing rack 1 is installed at one end of the top of the processing table, the top of the processing rack 1 is installed with a vortex tube, and the inner top of the processing rack 1 is installed with a uniform heating plate.

[0007] Preferably, the fixing mechanism comprises a welding table and a limit block, the welding table is installed on the surface of the turntable, and the limit block is provided on the surface of the welding table.

[0008] Preferably, a cleaning brush is installed on the side of the processing rack one.

[0009] Preferably, the welding structure includes a support frame, a telescopic rod and a laser welding generator, the support frame is installed on one side of the top of the processing table, the telescopic rod is installed on the inner top of the support frame, and the laser welding generator is installed on the movable end of the telescopic rod.

[0010] Preferably, a driving device 1 is installed at the bottom of the processing table close to the welding structure, a driving device 2 is installed on the top of the driving device 1, and a supporting frame is connected to the top of the driving device 2.

[0011] Preferably, a second processing rack is installed at one end of the top of the processing table away from the first processing rack, and an air induced plate is installed on the inner wall of the second processing rack.

[0012] Preferably, a detection device is installed on the side of the second processing rack.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model cooperates with the processing frame 1, the vortex tube and the uniform heating plate. When the vortex tube works, the hot air generated at one end of the vortex tube is transported to the inside of the processing frame 1 through the uniform heating plate, and then the coils between the fixing mechanisms on the surface of the turntable can be uniformly preheated to avoid deformation of the coils caused by direct welding in the later stage, thereby improving the quality of the coils.

[0015] 2. The utility model cooperates with the processing frame 2 and the air induction plate. The cold air end of the vortex tube is connected with the air induction plate inside the processing frame 2. The cold air can be evenly transported out through the air induction plate, and then the coil after welding on the surface of the turntable is evenly cooled. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the preheating mechanism of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the processing frame 2 of the utility model.

[0020] In the figure: 1. processing table; 2. turntable; 3. fixing mechanism; 301. welding table; 302. limit block; 4. welding structure; 401. support frame; 402. telescopic rod; 403. laser welding generator; 5. driving device 1; 6. driving device 2; 7. preheating mechanism; 701. processing frame 1; 702. vortex tube; 703. uniform heating plate; 8. processing frame 2; 801. air induction plate; 9. cleaning brush; 10. detection device. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The technical solution of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments of the specification;

[0025] Embodiment 1:

[0026] The present application provides a coil welding mechanism, comprising a processing table 1; a turntable 2 is rotatably mounted on the top of the processing table 1, a fixing mechanism 3 is mounted on the surface of the turntable 2, a welding structure 4 is mounted on one side of the top of the processing table 1, and a preheating mechanism 7 is mounted on one end of the top of the processing table 1;

[0027] The preheating mechanism 7 includes a processing rack 701, a vortex tube 702 and a uniform heating plate 703. The processing rack 701 is installed at one end of the top of the processing table 1, the vortex tube 702 is installed on the top of the processing rack 701, and the uniform heating plate 703 is installed on the inner top of the processing rack 701;

[0028] Specifically, Figure 1 , Figure 2 and Figure 3As shown, the turntable 2 is used to place and adjust the use position of the coil, the fixing mechanism 3 is used to limit the coil, the welding structure 4 is used to weld the coil, the preheating mechanism 7 is used to preheat the coil, and the vortex tube 702 is arranged on the top of the processing frame 701, and its heating end is connected to the supporting processing frame 701, and the air outlet of the vortex tube 702 is connected to the inside of the uniform heating plate 703. The operation of the vortex tube 702 will cause the compressed gas to expand in the nozzle, and then enter the inside of the vortex tube 702 along the tangential direction at a very high speed. When the airflow rotates at a high speed in the vortex tube 702, it is separated into two parts of airflow with unequal total temperature after vortex transformation. One end of it generates cold air and the other end generates hot air. The hot air generated by the vortex tube 702 will be transported to the inside of the processing frame 701 through the uniform heating plate 703, and then the coil between the fixing mechanism 3 on the surface of the turntable 2 can be uniformly preheated to avoid deformation of the coil due to direct welding in the later stage.

[0029] Furthermore, the fixing mechanism 3 includes a welding platform 301 and a limit block 302. The welding platform 301 is installed on the surface of the turntable 2, and the limit block 302 is provided on the surface of the welding platform 301.

[0030] Specifically, Figure 1 As shown, in order to limit the coil, four groups of welding tables 301 are located on the surface of the turntable 2 and are evenly distributed. Limiting blocks 302 are distributed at the four corners of the surface of the welding tables 301. The coil can be limited by the limiting blocks 302.

[0031] Further, a cleaning brush 9 is installed on the side of the processing frame 701;

[0032] Specifically, Figure 1 As shown, in order to process the coil before welding, when the turntable 2 drives the surface coil to rotate and move, the coil will pass through the bottom of the cleaning brush 9. The cleaning brush 9 can be used to process the attachments on the surface of the coil to avoid affecting the welding effect of the welding structure 4 on the coil in the later stage.

[0033] Further, the welding structure 4 includes a support frame 401, a telescopic rod 402 and a laser welding generator 403. The support frame 401 is installed on one side of the top of the processing table 1, the telescopic rod 402 is installed on the inner top of the support frame 401, and the laser welding generator 403 is installed on the movable end of the telescopic rod 402;

[0034] Specifically, Figure 1 As shown, in order to realize the welding of the coil, the telescopic rod 402 is set at the inner top of the support frame 401. Through the operation of the telescopic rod 402, the telescopic end of the telescopic rod 402 drives the laser welding generator 403 to move up and down, and then the laser welding generator 403 can work to weld the coil at the bottom.

[0035] Furthermore, a driving device 1 5 is installed at the bottom of the processing table 1 near the welding structure 4, a driving device 2 6 is installed on the top of the driving device 1 5, and a support frame 401 is connected to the top of the driving device 2 6;

[0036] Specifically, Figure 2 As shown, in order to adjust the use position of the welding structure 4, the drive device 1 5 and the drive device 2 6 have the same structure and adopt the existing linear slide rail structure. The drive device 1 5 moves horizontally and the drive device 2 6 moves forward and backward. The left and right, front and back use positions of the welding structure 4 can be adjusted by the drive device 1 5 and the drive device 2 6, so that the welding structure 4 can better weld the coil.

[0037] Furthermore, a second processing rack 8 is installed at one end of the top of the processing table 1 away from the first processing rack 701, and an air induction plate 801 is installed on the inner wall of the second processing rack 8;

[0038] Specifically, Figure 1 and Figure 4 As shown, in order to achieve a cooling effect on the coil after welding, the other end of the vortex tube 702 is connected to the air induction plate 801 inside the processing rack 8, and the cold air can be evenly transported out through the air induction plate 801, and then the coil after welding on the surface of the turntable 2 is cooled to avoid deformation of the coil.

[0039] Further, a detection device 10 is installed on the side of the processing rack 2 8;

[0040] Specifically, Figure 2 As shown, in order to detect the coil after welding, the detection device 10 is a camera device, which adopts the existing visual communication system. The detection device 10 can take pictures and capture the coil after welding, and then send the data to the external controller for comparison and identification, so as to detect whether the coil after welding is qualified.

[0041] Working principle: by placing the coil between the limit blocks 302, and then driving the coil to move as the turntable 2 rotates, when the turntable 2 drives the surface coil to rotate and move, the coil will pass through the bottom of the cleaning brush 9, and the attachments on the surface of the coil can be processed by the cleaning brush 9, and then the hot air generated by the vortex tube 702 will be transported to the inside of the processing frame 701 through the uniform heating plate 703, and the coil can be evenly preheated. Then, the bottom coil can be welded by the laser welding generator 403, and then the welded coil can be photographed and captured by the detection device 10 to detect whether it is qualified. At the same time, the cold air generated by the other end of the vortex tube 702 is transported to the inside of the air induction plate 801, and the cold air can be evenly transported out through the air induction plate 801, and then the coil welded on the surface of the turntable 2 is cooled.

[0042] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A coil welding mechanism, comprising a processing table (1); characterized in that: A turntable (2) is rotatably mounted on the top of the processing table (1), a fixing mechanism (3) is mounted on the surface of the turntable (2), a welding structure (4) is mounted on one side of the top of the processing table (1), and a preheating mechanism (7) is mounted on one end of the top of the processing table (1); The preheating mechanism (7) comprises a processing rack (701), a vortex tube (702) and a uniform heating plate (703); the processing rack (701) is installed at one end of the top of the processing table (1); the vortex tube (702) is installed on the top of the processing rack (701); and the uniform heating plate (703) is installed on the inner top of the processing rack (701).

2. A coil welding mechanism according to claim 1, characterized in that: The fixing mechanism (3) comprises a welding platform (301) and a limiting block (302); the welding platform (301) is installed on the surface of the rotating disk (2); and the limiting block (302) is provided on the surface of the welding platform (301).

3. A coil welding mechanism according to claim 1, characterized in that: A cleaning brush (9) is installed on the side of the processing frame 1 (701).

4. A coil welding mechanism according to claim 1, characterized in that: The welding structure (4) comprises a support frame (401), a telescopic rod (402) and a laser welding generator (403); the support frame (401) is installed on one side of the top of the processing table (1); the telescopic rod (402) is installed on the inner top of the support frame (401); and the laser welding generator (403) is installed on the movable end of the telescopic rod (402).

5. A coil welding mechanism according to claim 1, characterized in that: The processing table (1) is provided with a driving device 1 (5) at the bottom near the welding structure (4), a driving device 2 (6) is provided at the top of the driving device 1 (5), and a supporting frame (401) is connected to the top of the driving device 2 (6).

6. A coil welding mechanism according to claim 1, characterized in that: A second processing rack (8) is installed at one end of the top of the processing table (1) away from the first processing rack (701), and an air induction plate (801) is installed on the inner wall of the second processing rack (8).

7. A coil welding mechanism according to claim 6, characterized in that: A detection device (10) is installed on the side of the second processing rack (8).

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