Feeding device for steel grating welding

By designing a feeding device for steel grating welding, the problem of flat steel inclination during the loading process is solved, the accuracy and efficient manufacturing of steel grating welding are achieved, and the welding quality and efficiency are improved.

CN222830985UActive Publication Date: 2025-05-06JUNCHI IND AUTOMATION TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421327502.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-05-06
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During the loading process of common steel grating welding devices, flat steel is prone to tilt, causing the welded steel grating to tilt and misalign, which in turn leads to unqualified welding.

Method used

A feeding device for welding steel gratings is designed, including a workbench, an adjustment mechanism, a feeding mechanism and a conveying roller. By adjusting the spacing between the first conveyor wheels and fixing the fastening bolts, ensuring that the second conveyor wheel and the first conveyor wheel correspond one by one, the stable feeding of the flat steel is achieved. At the same time, the conveying rollers and motor drives are used to automatically convey steel gratings to reduce manual operation.

Benefits of technology

Effectively prevent flat steel from tilting, ensure the accuracy and quality of steel grating welding, reduce labor consumption, improve the efficiency of steel grating manufacturing, and improve the firmness of welding through cleaning devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for welding a steel grating plate. The feeding device comprises a workbench; an adjusting mechanism is arranged on the upper side of the workbench and comprises a first connecting shaft, a mounting hole and a fastening bolt; a feeding mechanism is arranged on the upper side of the workbench and comprises a first conveying wheel, a second conveying wheel and a conveying roller, and the first conveying wheel is slidably connected with the first connecting shaft. According to the feeding device for steel grating welding, the interval between the first conveying wheels is adjusted, then fastening bolts are screwed into mounting holes, the second conveying wheels correspond to the first conveying wheels in a one-to-one mode, flat steel can be conveniently fed, the first conveying wheels, the second conveying wheels and the conveying rollers can drive the steel grating to be conveyed by starting a first motor and the conveying rollers, and the conveying efficiency is improved. The flat steel is conveyed to the lower side of the welding assembly to be welded after being cleaned by the brush, and therefore the flat steel and the transverse rod are welded more firmly.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel gratings, in particular to a feeding device for welding steel gratings. Background Art

[0002] Steel grating is an open steel plate, usually made by cutting multiple square or rectangular holes on the steel plate. It has high strength, good load-bearing and anti-slip properties, and can also provide ventilation, light transmission and rainwater drainage. Therefore, steel grating is widely used in many fields, such as construction, industry and transportation. According to the manufacturing process, it can be divided into press-welded steel grating and manual welded steel grating. According to the surface shape, it can be divided into toothed steel grating and flat steel grating. According to the material, it can be divided into hot-dip galvanized steel grating and stainless steel grating. According to the flat steel welding method, it can be divided into plug-in steel grating and composite steel grating. Steel grating has ventilation, lighting, heat dissipation, anti-slip, explosion-proof and other properties. The material is generally carbon steel, and the surface can be hot-dip galvanized to prevent oxidation. It can also be made of stainless steel. In different industries and applications, the material, specification and shape requirements of steel grating may be different, and it needs to be selected and designed according to specific needs.

[0003] However, in the common steel grating welding device, the flat steel is prone to tilt during the loading process, which causes the welded steel grating to tilt and misalign when the flat steel is connected to the cross bar, resulting in the welded steel grating being unqualified.

[0004] Therefore, we propose a feeding device for steel grating welding to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the utility model is to provide a feeding device for steel grating welding, so as to solve the problem that the flat steel is prone to tilt during the feeding process of the currently common steel grating welding device proposed in the above background technology, which causes the welded steel grating to tilt and misalign when the flat steel is connected to the cross bar, thereby causing the welded steel grating to be unqualified.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device for welding steel grating, comprising: a workbench; characterized in that:

[0007] An adjustment mechanism is provided on the upper side of the workbench, and the adjustment mechanism includes a first connecting shaft and a fastening bolt, the first connecting shaft is rotatably connected to the workbench, and mounting holes are distributed in an array on the side of the first connecting shaft;

[0008] A loading mechanism is arranged on the upper side of the workbench, wherein the loading mechanism includes a first conveying wheel, a second connecting shaft, a second conveying wheel and a conveying roller, the first conveying wheel is axially slidably connected to the first connecting shaft and is fixed to the first connecting shaft by the fastening bolts; the second connecting shaft is arranged parallel to the top of the first connecting shaft and is connected to the workbench; the second conveying wheel is rotatably and axially slidably arranged on the second connecting shaft.

[0009] Preferably, a limit plate is provided on the upper side of the workbench, a first motor is fixedly connected to the upper side of the workbench, and an output shaft of the first motor is fixedly connected to the first connecting shaft.

[0010] Preferably, a fastening bolt is threadedly connected to the side surface of the first conveying wheel, the fastening bolt is symmetrical front-to-back about the vertical center axis of the first conveying wheel, and the fastening bolt is threadedly connected to the mounting hole.

[0011] Preferably, a second connecting shaft is fixedly connected to the upper side of the workbench, the second connecting shaft is axially slidably connected to the second conveying wheels, and the second conveying wheels are distributed in an array.

[0012] Preferably, the upper fixed chain of the workbench has a second motor, the output shaft of the second motor is fixedly connected to the conveying roller, and the conveying roller is rotatably connected to the workbench.

[0013] Preferably, a welding table and a welding frame are fixedly connected to the upper side of the workbench, the welding frame is located outside the welding table, and a welding assembly is provided on the lower side of the welding frame.

[0014] Preferably, a brush holder is fixedly connected to the right side of the welding frame, and a brush is snap-connected to the lower side of the brush holder.

[0015] Preferably, a slag discharge hole is opened inside the workbench, and a collection box is arranged below the slag discharge hole.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the feeding device for welding steel grating adjusts the interval between the first conveying wheels, then screws the fastening bolts onto the mounting holes, and allows the second conveying wheel to correspond to the first conveying wheel one by one, so that the feeding of the flat steel can be facilitated. By starting the first motor and the conveying roller, the first conveying wheel, the second conveying wheel and the conveying roller can be used to convey the steel grating, thereby reducing the consumption of manpower and speeding up the manufacture of the steel grating. The flat steel is conveyed to the lower side of the welding assembly for welding after being cleaned by the brush, so that the welding of the flat steel and the cross bar is more solid.

[0017] 1. A first connecting shaft, a mounting hole and a fastening bolt are provided. By sliding the first conveying wheel outside the first connecting shaft, adjusting the interval between the first conveying wheels, and then screwing the fastening bolt onto the mounting hole, and making the second conveying wheel correspond to the first conveying wheel one by one, the loading of the flat steel can be facilitated;

[0018] 2. A first conveying wheel, a second conveying wheel and a conveying roller are provided. By starting the first motor and the conveying roller, the first conveying wheel, the second conveying wheel and the conveying roller can be used to convey the steel grating, thereby reducing the consumption of manpower and speeding up the manufacturing of the steel grating;

[0019] 3. A brush holder, brush and slag discharge hole are provided. The flat steel is transported to the lower side of the welding assembly for welding after being cleaned by the brush. The dust and other impurities cleaned away will fall into the collection box through the slag discharge hole, thereby making the welding of the flat steel and the cross bar stronger. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model from top view;

[0021] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0023] Figure 4 For this utility model Figure 3 The enlarged structural diagram at B in the middle;

[0024] Figure 5 This is a schematic diagram of the front view cutaway structure of the utility model;

[0025] Figure 6 This is a front view structural schematic diagram of the utility model.

[0026] In the figure: 1. workbench; 2. limit plate; 3. first motor; 4. first connecting shaft; 5. mounting hole; 6. first conveying wheel; 7. fastening bolt; 8. second connecting shaft; 9. second conveying wheel; 10. second motor; 11. conveying roller; 12. welding table; 13. welding frame; 14. welding assembly; 15. brush holder; 16. brush; 17. slag discharge hole; 18. collection box. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-6 The utility model provides a technical solution: a feeding device for steel grating welding, comprising: a workbench 1, a limit plate 2, a first motor 3, a first connecting shaft 4, a mounting hole 5, a first conveying wheel 6, a fastening bolt 7, a second connecting shaft 8, a second conveying wheel 9, a second motor 10, a conveying roller 11, a welding table 12, a welding frame 13, a welding assembly 14, a brush frame 15, a brush 16, a slag discharge hole 17 and a collection box 18.

[0029] When using the feeding device for welding steel grating, Figure 1 and Figure 2 As shown, the first connecting shaft 4 is rotatably connected to the workbench 1 through a connecting plate, and the first connecting shaft 4 is fixedly connected to the rotating shaft of the first motor 3, and the first motor 3 is fixedly installed on the upper side of the workbench 1. In addition, the first conveying wheel 6 is slidably connected to the outer side of the first connecting shaft 4. When the first conveying wheel 6 is not in use, the first conveying wheel 6 is all arranged behind the outer side of the first connecting shaft 4. When in use, the first conveying wheel 6 is moved as needed to adjust the spacing between the first conveying wheels 6 and the first conveying wheels 6. The side array of the first connecting shaft 4 is provided with mounting holes 5. In addition, the side of the first conveying wheel 6 is provided with a hole for connecting the fastening bolt 7 with the first conveying wheel 6 and the mounting hole 5. The fastening bolt 7 is screwed into the hole to fix the first conveying wheel 6 to the outer side of the first connecting shaft 4.

[0030] like Figure 1 , Figure 3 and Figure 4As shown, the second connecting shaft 8 is located directly above the first connecting shaft 4, and the second conveying wheels 9 are distributed in an array outside the second connecting shaft 8. The second connecting shaft 8 is fixedly installed on the upper side of the workbench 1 through a connecting plate. The position of the second conveying wheel 9 on the second connecting shaft 8 is adjusted so that the second conveying wheel 9 on the second connecting shaft 8 corresponds to the first conveying wheel 6 on the first connecting shaft 4 one by one. The first motor 3 is started, and the rotation of the first motor 3 will cause the first connecting shaft 4 to rotate. The rotation of the first connecting shaft 4 will temporarily cause the first conveying wheel 6 connected to the first connecting shaft 4 through the mounting hole 5 and the fastening bolt 7 to rotate together. When the first conveying wheel 6 rotates, the flat steel is inserted from the upper right side of the limiting plate 2, and the flat steel is located between the first conveying wheel 6 and the second conveying wheel 9. The limiting plate 2 supports the flat steel. Since the first conveying wheel 6 and the second conveying wheel 9 are vertically arranged in the middle, the flat steel will move horizontally to the left under the joint action of the second conveying wheel 9 during the conveying of the flat steel by the first conveying wheel 6. During the conveying of the flat steel, the second conveying wheel 9 will also rotate, thereby facilitating loading.

[0031] like Figure 5 and Figure 6 As shown, during the conveying to the left, the flat steel will contact with the brush 16, and the brush 16 will clean the impurities such as iron filings and dust on the surface of the flat steel. These cleaned impurities will fall under the action of gravity. In addition, a slag discharge hole 17 is provided inside the workbench 1, and the slag discharge hole 17 is located directly below the brush 16. These impurities will fall from the slag discharge hole 17 into the collection box 18, which is convenient for collecting impurities, thereby improving the firmness of welding. In addition, the brush 16 is snap-connected with the brush holder 15. After long-term use, the brush 16 will be worn. Move the brush 16 to the right and insert a new brush 16 from the right side of the brush holder 15. During the movement of the flat steel to the left, the brush 16 will not fall off from the brush holder 15.

[0032] like Figure 5 and Figure 6 As shown, the upper side of the welding table 12 is flush with the upper side of the limiting plate 2, which is convenient for the flat steel to move to the left to the welding assembly 14 on the lower side of the welding frame 13. During the welding process, the flat steel will not tilt. When the flat steel moves to the bottom of the welding assembly 14, the cross bar is placed on the upper side of the flat steel. The welding assembly 14 will weld the flat steel and the cross bar together, and start the second motor 10. After the first conveying wheel 6 and the second conveying wheel 9 convey the steel grating to the upper side of the conveying roller 11, the first conveying wheel 6, the second conveying wheel 9 and the conveying roller 11 convey the steel grating together. When the right end of the flat steel is no longer in contact with the first conveying wheel 6, the conveying roller 11 will continue to convey the steel grating.

[0033] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A feeding device for steel grating welding, comprising: The working table (1) is characterized by: An adjustment mechanism is provided on the upper side of the workbench (1), the adjustment mechanism comprising a first connecting shaft (4) and a fastening bolt (7), the first connecting shaft (4) being rotatably connected to the workbench (1), and mounting holes (5) are arranged in an array on the side surface of the first connecting shaft (4); A loading mechanism is arranged on the upper side of the workbench (1), wherein the loading mechanism comprises a first conveying wheel (6), a second connecting shaft (8), a second conveying wheel (9) and a conveying roller (11); the first conveying wheel (6) is axially slidably connected to the first connecting shaft (4) and is fixed to the first connecting shaft (4) by means of the fastening bolt (7); the second connecting shaft (8) is arranged parallel to the upper side of the first connecting shaft (4) and is connected to the workbench (1); the second conveying wheel (9) is rotatably and axially slidably arranged on the second connecting shaft (8).

2. A feeding device for steel grating welding according to claim 1, characterized in that: A limit plate (2) is arranged on the upper side of the workbench (1), a first motor (3) is fixedly connected to the upper side of the workbench (1), and an output shaft of the first motor (3) is fixedly connected to the first connecting shaft (4).

3. A feeding device for steel grating welding according to claim 1, characterized in that: A fastening bolt (7) is threadedly connected to the side surface of the first conveying wheel (6); the fastening bolt (7) is symmetrical front to back about the vertical center axis of the first conveying wheel (6), and the fastening bolt (7) is threadedly connected to the mounting hole (5).

4. A feeding device for steel grating welding according to claim 1, characterized in that: A second connecting shaft (8) is fixedly connected to the upper side of the workbench (1); the second connecting shaft (8) is axially slidably connected to the second conveying wheels (9); and the second conveying wheels (9) are distributed in an array.

5. The feeding device for steel grating welding according to claim 1 is characterized in that: The upper fixed chain of the workbench (1) has a second motor (10), the output shaft of the second motor (10) is fixedly connected to the conveying roller (11), and the conveying roller (11) is rotatably connected to the workbench (1).

6. A feeding device for steel grating welding according to claim 1, characterized in that: A welding table (12) and a welding frame (13) are fixedly connected to the upper side of the workbench (1); the welding frame (13) is located outside the welding table (12), and a welding assembly (14) is provided on the lower side of the welding frame (13).

7. A feeding device for steel grating welding according to claim 6, characterized in that: A brush holder (15) is fixedly connected to the right side of the welding frame (13), and a brush (16) is snap-fittedly connected to the lower side of the brush holder (15).

8. The feeding device for steel grating welding according to claim 1 is characterized in that: A slag discharge hole (17) is provided inside the workbench (1), and a collection box (18) is provided below the slag discharge hole (17).