Lifting mechanism for driving welding device to ascend and descend
By designing a lifting mechanism including a Z-axis mechanism, a fine-tuning mechanism and a stroke sensing mechanism, the problems of poor safety performance and inability to fine-tune the welding device of existing photovoltaic inverter are solved, and the convenient use and safety improvement of the welding device is achieved.
Patent Information
- Application Number
- CN202421009315.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The linear modules or screw modules used in the existing photovoltaic inverter welding devices have poor safety performance when driving and lifting, and cannot achieve fine-tuning of the welding device, resulting in inconvenience in use.
A lifting mechanism including a support frame, a Z-axis mechanism, a fine-tuning mechanism and a stroke sensing mechanism are designed. The Z-axis mechanism is composed of a module frame, a servo motor, a screw, a feed nut block and an anti-collision column. The fine-tuning mechanism is fine-tuned through a pressure sensor and a slide rail, and the stroke sensing mechanism is achieved by a photoelectric switch and an induction plate.
The fine-tuning of the welding device is achieved through the fine-tuning mechanism to ensure the consistent welding pressure every time; the safety and service life of the lifting mechanism are improved through the stroke sensing mechanism and the anti-collision column.
Smart Images

Figure CN222831006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic inverter welding, in particular to a lifting mechanism for driving a welding device to lift and lower. Background Art
[0002] The photovoltaic inverter is a vital component of the photovoltaic power generation system. It can not only convert the direct current generated by the solar panel into alternating current, but also regulate and optimize the electric energy, and can also monitor and manage the electric energy. However, the photovoltaic inverter needs to use a lifting mechanism to drive the welding device during welding.
[0003] The welding devices used in existing photovoltaic inverter welding all use ordinary linear modules or lead screw modules to drive the lifting. These linear modules or lead screw modules have poor safety performance when in use, and the welding device cannot be fine-tuned during the driving process. Therefore, they are not convenient to use, which brings great trouble to people's use. Utility Model Content
[0004] The utility model aims to provide a lifting mechanism for driving a welding device to lift, so as to solve the problem in the above background technology that using ordinary linear modules or lead screw modules to drive lifting has poor safety performance and cannot achieve fine adjustment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lifting mechanism for driving a welding device to lift and lower, comprising a support frame, a Z-axis mechanism is installed on the surface of the support frame, and the Z-axis mechanism is composed of a module frame, a servo motor, a screw, a feed nut block and an anti-collision column, the module frame is fixedly connected to the surface of the support frame by bolts, and the interior of the module frame is connected to a circumferentially rotating screw through a bearing, the top of the module frame is fixedly connected to the servo motor, and the output end of the servo motor is fixedly connected to the top of the screw, the surface of the screw is threadedly connected to the feed nut block, and the feed nut block and the module frame are slidably matched with each other; a stroke sensing mechanism is provided on one side of the Z-axis mechanism, and the stroke sensing mechanism is used for stroke sensing when the feed nut block moves; a fine-tuning mechanism is connected to the surface of the feed nut block, and the fine-tuning mechanism is used for adjustment work during lifting and lowering.
[0006] Preferably, the fine-tuning mechanism is composed of a fine-tuning seat, a slide rail, a slider and an electric iron fixing bolt, and the fine-tuning seat is fixedly connected to the surface of the feed nut block by bolts.
[0007] Preferably, a slide rail is installed on the surface of the fine-tuning seat by screws, and a slider is slidably connected to the surface of the slide rail; anti-collision columns are installed at both upper and lower ends of the module frame, and the anti-collision columns are used for protecting the feed nut block.
[0008] Preferably, the surface of the slider is fixedly connected to an electric iron connecting seat by bolts, and the surface of the electric iron connecting seat is threadedly connected to two groups of electric iron fixing bolts, which facilitate the fixing of the electric iron.
[0009] Preferably, the travel sensing mechanism comprises a support frame, a fixing plate, a photoelectric switch and a sensing plate, and the support frame is fixedly connected to the surface of the module frame by bolts.
[0010] Preferably, the upper and lower ends of the support frame are fixed with fixing plates by bolts, and the surface of the fixing plate is fixed with a photoelectric switch by screws, the sensing plate is fixed to the surface of the feed nut block by screws, and the sensing plate and the photoelectric switch cooperate with each other for stroke sensing.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the lifting mechanism for driving the welding device to lift and lower is provided with a fine-tuning mechanism and a stroke sensing mechanism; when the fine-tuning mechanism is implemented, a support plate is installed on the surface of the fine-tuning seat, a pressure sensor is fixed between the support plate and the electric iron connecting seat, and the pressure sensor detects the pressure between the electric iron and the welding point. To ensure that the welding pressure is consistent each time, the pressure sensor is used for detection, and the slider and the slide rail slide against each other to make the electric iron connecting seat connected to the bottom of the pressure sensor move up and down, so that the Z-axis mechanism drives the electric iron on the surface of the electric iron connecting seat to be fine-tuned up and down to ensure consistent pressure, thereby realizing the fine-tuning work during the lifting and lowering of the lifting mechanism; when the stroke sensing mechanism is implemented, the induction sheet and the photoelectric switch are mutually inductively sensed to realize the stroke sensing work, and the anti-collision column is used for anti-collision during movement, thereby improving the safety of the lifting mechanism during movement and extending the service life of the lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional left side structural schematic diagram of the utility model;
[0013] Figure 2 It is a three-dimensional right side structural schematic diagram of the utility model;
[0014] Figure 3 It is a schematic diagram of the explosion amplification structure of the utility model.
[0015] In the figure: 1. support frame; 2. Z-axis mechanism; 21. module frame; 22. servo motor; 23. lead screw; 24. feed nut block; 25. anti-collision column; 3. fine-tuning mechanism; 31. fine-tuning seat; 32. slide rail; 33. slider; 34. electric iron connecting seat; 35. electric iron fixing bolt; 4. travel sensing mechanism; 41. support frame; 42. fixing plate; 43. photoelectric switch; 44. sensor plate. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0017] The utility model provides a lifting mechanism for driving a welding device to lift and lower a structure as follows Figure 1 as well as Figure 3 As shown, it includes a support frame 1, a Z-axis mechanism 2 is installed on the surface of the support frame 1, and the Z-axis mechanism 2 is composed of a module frame 21, a servo motor 22, a screw rod 23, a feed nut block 24 and an anti-collision column 25. The module frame 21 is fixedly connected to the surface of the support frame 1 by bolts, and the interior of the module frame 21 is connected to a circumferentially rotating screw rod 23 through a bearing, the top of the module frame 21 is fixedly connected to the servo motor 22, and the output end of the servo motor 22 is fixedly connected to the top of the screw rod 23, the surface of the screw rod 23 is threadedly connected to the feed nut block 24, and the feed nut block 24 and the module frame 21 are slidably matched with each other, and the upper and lower ends of the module frame 21 are installed with anti-collision columns 25, and the anti-collision columns 25 are used for protecting the feed nut block 24.
[0018] During implementation, the servo motor 22 drives the screw rod 23 to rotate, and the rotation of the screw rod 23 will cooperate with the thread of the feed nut block 24 to make it move up and down along the module frame 21.
[0019] Furthermore, if Figure 2 as well as Figure 3 As shown, a stroke sensing mechanism 4 is provided on one side of the Z-axis mechanism 2, and the stroke sensing mechanism 4 is used for stroke sensing when the feed nut block 24 moves. The stroke sensing mechanism 4 includes a support frame 41, a fixing plate 42, a photoelectric switch 43 and a sensing plate 44. The support frame 41 is fixedly connected to the surface of the module frame 21 by bolts, and the upper and lower ends of the support frame 41 are fixed with fixing plates 42 by bolts, and the surface of the fixing plate 42 is fixed with photoelectric switches 43 by screws, and the sensing plate 44 is fixed to the surface of the feed nut block 24 by screws, and the sensing plate 44 and the photoelectric switch 43 cooperate with each other for stroke sensing.
[0020] During implementation, the sensing sheet 44 and the photoelectric switch 43 are inductively coupled to each other to realize the sensing work of the stroke, and the anti-collision column 25 is used to prevent collision during movement.
[0021] Furthermore, if Figure 2 as well as Figure 3 As shown, the surface of the feed nut block 24 is connected with a fine-tuning mechanism 3, which is used for adjustment work during lifting and lowering. The fine-tuning mechanism 3 is composed of a fine-tuning seat 31, a slide rail 32, a slider 33 and an electric iron fixing bolt 35. The fine-tuning seat 31 is fixedly connected to the surface of the feed nut block 24 by bolts, and the surface of the fine-tuning seat 31 is installed with a slide rail 32 by screws, and the surface of the slide rail 32 is slidably connected with the slider 33; the surface of the slider 33 is fixedly connected to the electric iron connecting seat 34 by bolts, and the surface of the electric iron connecting seat 34 is threadedly connected with two groups of electric iron fixing bolts 35, which facilitate the fixing of the electric iron, and at the same time, a support plate is fixed on the surface of the fine-tuning seat 31 and located above the electric iron connecting seat 34, and a pressure sensor is fixed on the support plate, and the bottom end of the pressure sensor is fixedly connected to the surface of the electric iron connecting seat 34.
[0022] During implementation, since a support plate will be installed on the surface of the fine-tuning seat 31, a pressure sensor will be fixed between the support plate and the electric iron connecting seat 34. The pressure sensor detects the pressure between the electric iron and the welding point. To ensure that the welding pressure is consistent each time, the pressure sensor will be used for detection, and the slider 33 and the slide rail 32 will slide against each other to make the electric iron connecting seat 34 connected to the bottom of the pressure sensor move up and down, causing the Z-axis mechanism 2 to drive the electric iron on the surface of the electric iron connecting seat 34 to be fine-tuned up and down.
[0023] Working principle: When in use, first fix the electric iron for welding on the surface of the electric iron connecting seat 34 through the electric iron fixing bolts 35. When lifting, the servo motor 22 drives the screw rod 23 to rotate. The rotation of the screw rod 23 will cooperate with the thread of the feed nut block 24 to make it lift and lower along the module frame 21. At the same time, the stroke sensing mechanism 4 is used for stroke sensing during movement. When the stroke sensing mechanism 4 is implemented, the induction sheet 44 and the photoelectric switch 43 are mutually sensed to realize the stroke sensing work. The anti-collision column 25 is used for anti-collision during movement, thereby improving the safety of the lifting mechanism during movement and extending the service life of the lifting mechanism.
[0024] The lifting mechanism fine-tunes the electric iron through the fine-tuning mechanism 3. When the fine-tuning mechanism 3 is implemented, a support plate will be installed on the surface of the fine-tuning seat 31, and a pressure sensor will be fixed between the support plate and the electric iron connecting seat 34. The pressure sensor detects the pressure between the electric iron and the welding point. To ensure that the welding pressure is consistent every time, the pressure sensor is used for detection, and the slider 33 and the slide rail 32 slide against each other to make the electric iron connecting seat 34 connected to the bottom of the pressure sensor move up and down, so that the Z-axis mechanism 2 drives the electric iron on the surface of the electric iron connecting seat 34 to be fine-tuned up and down to ensure consistent pressure, thereby realizing the fine-tuning work of the lifting mechanism during lifting and lowering, and expanding the scope of use of the lifting mechanism.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A lifting mechanism for driving a welding device to lift and lower, comprising a support frame (1), characterized in that: The surface of the support frame (1) is mounted with a Z-axis mechanism (2), and the Z-axis mechanism (2) is composed of a module frame (21), a servo motor (22), a screw rod (23), a feed nut block (24), and an anti-collision column (25). The module frame (21) is fixedly connected to the surface of the support frame (1) by bolts, and the inside of the module frame (21) is connected to a circumferentially rotating screw rod (23) by a bearing. The top end of the module frame (21) is fixedly connected to the servo motor (22), and the servo motor (23) is fixedly connected to the top end of the module frame (21). The output end of the Z-axis mechanism (2) is fixedly connected to the top end of the screw rod (23); the surface of the screw rod (23) is threadedly connected to a feed nut block (24); the feed nut block (24) and the module frame (21) are slidably matched with each other; a stroke sensing mechanism (4) is provided on one side of the Z-axis mechanism (2); the stroke sensing mechanism (4) is used for sensing the stroke of the feed nut block (24) when it moves; and the surface of the feed nut block (24) is connected to a fine-tuning mechanism (3); the fine-tuning mechanism (3) is used for adjustment work during lifting.
2. A lifting mechanism for driving a welding device to lift and lower according to claim 1, characterized in that: The fine-tuning mechanism (3) is composed of a fine-tuning seat (31), a slide rail (32), a slide block (33), and an electric iron fixing bolt (35); the fine-tuning seat (31) is fixedly connected to the surface of the feed nut block (24) by means of bolts.
3. A lifting mechanism for driving a welding device to lift and lower according to claim 2, characterized in that: A slide rail (32) is mounted on the surface of the fine-tuning seat (31) by means of screws, and a slider (33) is slidably connected to the surface of the slide rail (32); anti-collision columns (25) are mounted on both upper and lower ends of the module frame (21), and the anti-collision columns (25) are used for protecting the feeding nut block (24).
4. A lifting mechanism for driving a welding device to lift and lower according to claim 3, characterized in that: The surface of the slider (33) is fixedly connected to an electric iron connection seat (34) via bolts, and the surface of the electric iron connection seat (34) is threadedly connected to two groups of electric iron fixing bolts (35), and the electric iron fixing bolts (35) facilitate the fixing work of the electric iron.
5. The lifting mechanism for driving the welding device to lift according to claim 1, characterized in that: The travel sensing mechanism (4) comprises a support frame (41), a fixing plate (42), a photoelectric switch (43) and a sensing plate (44); the support frame (41) is fixedly connected to the surface of the module frame (21) by means of bolts.
6. The lifting mechanism for driving the welding device to lift up and down according to claim 5, characterized in that: The upper and lower ends of the support frame (41) are both fixed with fixing plates (42) by means of bolts, and a photoelectric switch (43) is fixed to the surface of the fixing plate (42) by means of screws. The sensing plate (44) is fixed to the surface of the feed nut block (24) by means of screws, and the sensing plate (44) and the photoelectric switch (43) cooperate with each other for stroke sensing.