Anti-deviation device for adapter piece welding

Abstract

The utility model discloses an anti-deviation device for adapter piece welding, and relates to the technical field of adapter piece welding. Comprising a welding deviation prevention mechanism, the welding deviation prevention mechanism comprises a supporting seat, a machining table is fixedly connected to the top of the supporting seat, a machining control panel is installed on one side of the machining table, a protection box is fixedly installed on the top of the machining table, and a protection door is rotatably installed on one side of the protection box; installation adjusting assemblies are installed at the two ends of the machining table correspondingly, a butt joint supporting assembly is fixedly installed at the top of the machining table, and a welding adjusting assembly is installed on the inner surface of the protection box. By means of the device, the switching pieces can be installed and adjusted, stable installation of the switching pieces is facilitated, butt-joint limiting of the switching pieces is facilitated, the quality of follow-up butt-joint machining of the switching pieces is improved, meanwhile, the switching pieces can be efficiently welded, alignment welding of the switching pieces is facilitated, and the welding machining efficiency of the switching pieces is improved; and the processing time of the switching piece is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of adapter plate welding, in particular to an adapter plate welding anti-deviation device. Background Art

[0002] A metal adapter is a small piece of metal used to connect or support different hardware accessories. It is usually made of wear-resistant and corrosion-resistant metal materials such as steel, aluminum alloy, etc. Metal adapters come in different shapes and sizes and can be used in various assembly projects and maintenance tasks. For example, it can be used to connect wood, metal components, or connect wires and plugs in electronic devices. Metal adapters play a role in increasing the stability and strength of the connection, allowing different components to be firmly connected together.

[0003] The Chinese patent with publication number CN202220954246.2 currently discloses an adapter plate welding anti-deviation device. The adapter plate welding anti-deviation device described in the utility model can stabilize the adapter plate; according to different adapter plates, different first anti-deviation parts, second anti-deviation parts and pressure parts can be designed, and the adapter plate welding anti-deviation device has a wide range of applications; the adapter plate welding anti-deviation device also has the advantages of simple structure and low manufacturing cost.

[0004] During the production and processing of existing adapters, the adapters need to be welded and spliced, and the above-mentioned comparative document can stabilize the adapter, but the above-mentioned device is inconvenient to install and adjust the adapter, which is not conducive to the stable installation of the adapter, affecting the quality of the subsequent docking processing of the adapter, and the above-mentioned device is not convenient for efficient welding of the adapter, which is not conducive to the alignment welding of the adapter, affecting the efficiency of the adapter welding processing, so we need to provide a device for anti-deviating welding of the adapter. Utility Model Content

[0005] The utility model provides an adapter plate welding anti-deviation device, which has the advantages of being able to stably install and adjust the adapter plate and being able to perform efficient welding processing on the adapter plate, thereby solving the problems raised in the above background technology.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a welding anti-deviation device for an adapter plate, comprising: a welding anti-deviation mechanism, the welding anti-deviation mechanism comprising a support seat, a processing table is fixedly connected to the top of the support seat, a processing control panel is installed on one side of the processing table, a protection box is fixedly installed on the top of the processing table, a protection door is rotatably installed on one side of the protection box, installation adjustment components are installed at both ends of the processing table, a docking support component is fixedly installed on the top of the processing table, and a welding adjustment component is installed on the inner surface of the protection box;

[0007] The installation and adjustment assembly includes a moving component, a metal adapter plate, a supporting component and a pressing component. The moving component is fixedly installed on a processing table, the metal adapter plate is arranged on the moving component, the supporting component is installed in the moving component, and the number of the supporting components is two groups, and the pressing component is installed on the moving component.

[0008] As an anti-deviating device for welding an adapter plate of the utility model, the movable component includes an electrically controlled linear slide rail, a slide rail controller, a connecting seat and a strip recess. The electrically controlled linear slide rail is fixedly installed on a processing table, the slide rail controller is installed on the electrically controlled linear slide rail, the connecting seat is installed on the surface of the electrically controlled linear slide rail, and the strip recess is fixedly installed on the top of the connecting seat.

[0009] As an anti-deviating device for welding an adapter plate of the utility model, the supporting component includes a supporting seat, an electrically controlled telescopic rod, a supporting controller and a supporting plate. The supporting seat is fixedly installed in a strip-shaped recess, the electrically controlled telescopic rod is fixedly installed in the supporting seat, the supporting controller is installed on the supporting seat, and the supporting controller is electrically connected to the electrically controlled telescopic rod, the supporting plate is fixedly installed at the output end of the electrically controlled telescopic rod, and the supporting plate is slidably connected to the strip-shaped recess.

[0010] As an anti-deviating device for welding an adapter plate of the utility model, the holding component includes a rotating shaft, a servo motor, a rotation controller, a rotating plate and a pressure plate. The rotating shaft is rotatably installed on the strip recess, the servo motor is fixedly installed on one side of the strip recess, and the output end of the servo motor is fixedly connected to one end of the rotating shaft, the rotation controller is installed on the servo motor, the rotating plate is fixedly installed on the rotating shaft, and the pressure plate is fixedly installed on one end of the rotating plate.

[0011] As an anti-deviating device for welding an adapter plate of the utility model, the docking support assembly includes a fixed seat, a hydraulic lifting rod, a support controller, a mounting plate and a support table. The fixed seat is fixedly mounted on the processing table, the hydraulic lifting rod is fixedly mounted in the fixed seat, the support controller is mounted on the fixed seat, and the support controller is electrically connected to the hydraulic lifting rod, the mounting plate is fixedly mounted on the output end of the hydraulic lifting rod, and the support table is fixedly mounted on the top of the mounting plate.

[0012] As an anti-deviation device for welding an adapter plate of the utility model, the welding adjustment component includes a first electrically controlled slide rail, a first position adjustment controller, a second electrically controlled slide rail, a second position adjustment controller, an electrically controlled lifting rod, a lifting controller, a laser welder and a welding controller. The first electrically controlled slide rail is fixedly installed on the protective box, the first position adjustment controller is installed on the first electrically controlled slide rail, the second electrically controlled slide rail is installed on the surface of the first electrically controlled slide rail, the second position adjustment controller is installed on the second electrically controlled slide rail, the electrically controlled lifting rod is installed on the surface of the second electrically controlled slide rail, the lifting controller is installed on the electrically controlled lifting rod, the laser welder is fixedly installed on the output end of the electrically controlled lifting rod, and the welding controller is installed on the laser welder.

[0013] The utility model provides a device for preventing the welding deviation of an adapter plate, which has the following beneficial effects:

[0014] The adapter plate welding anti-deviation device can install and adjust the adapter plate through the arrangement of a welding anti-deviation mechanism, a support seat, a processing table, a processing control panel, a protective box, a protective door, an installation adjustment component, a docking support component, a welding adjustment component, a movable component, a metal adapter plate, a top holding component and a pressure holding component, which is beneficial to the stable installation of the adapter plate, facilitates the docking and limiting of the adapter plate, improves the quality of subsequent docking processing of the adapter plate, and can also efficiently weld the adapter plate, which is beneficial to the alignment welding of the adapter plate, improves the efficiency of the adapter plate welding processing, and saves the time of adapter plate processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a side view of the three-dimensional structure of the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the local structure of the utility model;

[0018] Figure 4 This is a three-dimensional diagram of the installation and adjustment component structure of the utility model;

[0019] Figure 5 It is a three-dimensional diagram of the structure of the mobile component of the utility model;

[0020] Figure 6 This is a three-dimensional diagram of the supporting structure of the utility model;

[0021] Figure 7 This is a three-dimensional diagram of the structure of the pressing component of the utility model;

[0022] Figure 8 This is a three-dimensional diagram of the docking support assembly structure of the utility model;

[0023] Fig. 9 It is a three-dimensional diagram of the welding adjustment component structure of the utility model.

[0024] In the figure: 1. Welding anti-bias mechanism; 11. Support seat; 12. Processing table; 13. Processing control panel; 14. Protection box; 15. Protection door; 16. Installation adjustment assembly; 17. Docking support assembly; 18. Welding adjustment assembly; 161. Moving member; 162. Metal adapter; 163. Top holding member; 164. Pressing member; 1611. Electric linear slide; 1612. Slide controller; 1613. Connecting seat; 1614. Strip recess; 1631. Top holding seat; 1632. Electric telescopic rod; 1633. Top holding controller ; 1634, top holding plate; 1641, rotating shaft; 1642, servo motor; 1643, transfer controller; 1644, rotating plate; 1645, pressure plate; 171, fixed seat; 172, hydraulic lifting rod; 173, support controller; 174, mounting plate; 175, support table; 181, first electric control slide rail; 182, first adjustment controller; 183, second electric control slide rail; 184, second adjustment controller; 185, electric lifting rod; 186, lifting controller; 187, laser welder; 188, welding controller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical embodiment, not all of the embodiments. Based on the embodiment in the practical embodiment, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical embodiment.

[0026] See also Figure 1-Figure 9 The utility model provides a technical solution: a welding anti-deviation device for an adapter plate, comprising a welding anti-deviation mechanism 1, the welding anti-deviation mechanism 1 comprising a support seat 11, a processing table 12 is fixedly connected to the top of the support seat 11, a processing control panel 13 is installed on one side of the processing table 12, a protection box 14 is fixedly installed on the top of the processing table 12, a protection door 15 is rotatably installed on one side of the protection box 14, installation adjustment components 16 are installed at both ends of the processing table 12, a docking support component 17 is fixedly installed on the top of the processing table 12, and a welding adjustment component 18 is installed on the inner surface of the protection box 14;

[0027] The installation and adjustment assembly 16 includes a moving member 161, a metal adapter plate 162, a holding member 163 and a pressing member 164. The moving member 161 is fixedly installed on the processing table 12, the metal adapter plate 162 is arranged on the moving member 161, the holding member 163 is installed in the moving member 161, and the number of the holding members 163 is two groups, and the pressing member 164 is installed on the moving member 161. The anti-deflection mechanism 1, the support seat 11, the processing table 12, the processing control panel 13, the protection box 14, the anti-deflection mechanism 1 The arrangement of the guard door 15, the installation adjustment component 16, the docking support component 17, the welding adjustment component 18, the movable member 161, the metal adapter plate 162, the supporting member 163 and the pressing member 164 can adjust the installation of the adapter plate, which is beneficial to the stable installation of the adapter plate, facilitates the docking and limiting of the adapter plate, improves the quality of the subsequent docking processing of the adapter plate, and can also efficiently weld the adapter plate, which is beneficial to the alignment welding of the adapter plate, improves the efficiency of the welding processing of the adapter plate, and saves the processing time of the adapter plate.

[0028] See also Figure 5 The moving component 161 includes an electrically controlled linear slide 1611, a slide controller 1612, a connecting seat 1613 and a strip recess 1614. The electrically controlled linear slide 1611 is fixedly installed on the processing table 12, the slide controller 1612 is installed on the electrically controlled linear slide 1611, the connecting seat 1613 is installed on the surface of the electrically controlled linear slide 1611, and the strip recess 1614 is fixedly installed on the top of the connecting seat 1613. Through the arrangement of the electrically controlled linear slide 1611, the slide controller 1612, the connecting seat 1613 and the strip recess 1614, the metal adapter plate 162 can be placed and adjusted, which is beneficial to moving the position of the metal adapter plate 162, facilitating the docking and adjustment of the metal adapter plate 162, and improving the convenience of adjusting the metal adapter plate 162.

[0029] See also Figure 6 The supporting member 163 includes a supporting seat 1631, an electrically controlled telescopic rod 1632, a supporting controller 1633 and a supporting plate 1634. The supporting seat 1631 is fixedly installed in the strip-shaped recess 1614. The electrically controlled telescopic rod 1632 is fixedly installed in the supporting seat 1631. The supporting controller 1633 is installed on the supporting seat 1631, and the supporting controller 1633 is electrically connected to the electrically controlled telescopic rod 1632. The supporting plate 1634 is fixedly installed at the output end of the electrically controlled telescopic rod 1632, and the supporting plate 1634 is slidably connected to the strip-shaped recess 1614. By configuring the supporting seat 1631, the electrically controlled telescopic rod 1632, the supporting controller 1633 and the supporting plate 1634, the placed metal adapter 162 can be supported and limited, which is beneficial to limit and fix the metal adapter 162 and improve the stability of the installation of the metal adapter 162.

[0030] See also Figure 7 The pressing component 164 includes a rotating shaft 1641, a servo motor 1642, a transfer controller 1643, a rotating plate 1644 and a pressure plate 1645. The rotating shaft 1641 is rotatably installed on the strip recess 1614, the servo motor 1642 is fixedly installed on one side of the strip recess 1614, and the output end of the servo motor 1642 is fixedly connected to one end of the rotating shaft 1641, the transfer controller 1643 is installed on the servo motor 1642, the rotating plate 1644 is fixedly installed on the rotating shaft 1641, and the pressure plate 1645 is fixedly installed on one end of the rotating plate 1644. Through the arrangement of the rotating shaft 1641, the servo motor 1642, the transfer controller 1643, the rotating plate 1644 and the pressure plate 1645, the limited metal adapter 162 can be pressed, which is beneficial to press and fix the metal adapter 162 and improve the overall stability of the metal adapter 162.

[0031] See also Figure 8 The docking support assembly 17 includes a fixed seat 171, a hydraulic lifting rod 172, a support controller 173, a mounting plate 174 and a support platform 175. The fixed seat 171 is fixedly installed on the processing table 12, the hydraulic lifting rod 172 is fixedly installed in the fixed seat 171, the support controller 173 is installed on the fixed seat 171, and the support controller 173 is electrically connected to the hydraulic lifting rod 172, the mounting plate 174 is fixedly installed on the output end of the hydraulic lifting rod 172, and the support platform 175 is fixedly installed on the top of the mounting plate 174. Through the arrangement of the fixed seat 171, the hydraulic lifting rod 172, the support controller 173, the mounting plate 174 and the support platform 175, the bottom of the docking position of the two metal adapter plates 162 can be supported, which is beneficial to improving the support of the docking installation of the metal adapter plates 162, and is convenient for subsequent welding of the docking position of the metal adapter plates 162.

[0032] See also Fig. 9The welding adjustment assembly 18 includes a first electrically controlled slide rail 181, a first position adjustment controller 182, a second electrically controlled slide rail 183, a second position adjustment controller 184, an electrically controlled lifting rod 185, a lifting controller 186, a laser welder 187 and a welding controller 188. The first electrically controlled slide rail 181 is fixedly mounted on the protection box 14, the first position adjustment controller 182 is mounted on the first electrically controlled slide rail 181, the second electrically controlled slide rail 183 is mounted on the surface of the first electrically controlled slide rail 181, the second position adjustment controller 184 is mounted on the second electrically controlled slide rail 183, the electrically controlled lifting rod 185 is mounted on the surface of the second electrically controlled slide rail 183, and the lifting controller 186 is mounted on the second electrically controlled slide rail 187. 6 is installed on the electric-controlled lifting rod 185, the laser welder 187 is fixedly installed on the output end of the electric-controlled lifting rod 185, and the welding controller 188 is installed on the laser welder 187. Through the settings of the first electric-controlled slide rail 181, the first position adjustment controller 182, the second electric-controlled slide rail 183, the second position adjustment controller 184, the electric-controlled lifting rod 185, the lifting controller 186, the laser welder 187 and the welding controller 188, the metal adapter plate 162 can be laser welded at the docking position, which is beneficial to the welding adjustment of the metal adapter plate 162, improves the efficiency of the welding process of the metal adapter plate 162, and provides convenience for the staff.

[0033] When in use, the staff first rotates the protection door 15 to open it, and then moves the two metal adapter plates 162 into the grooves of the corresponding strip recesses 1614, and then starts the top holding controller 1633 through the processing control panel 13 to control the electric control telescopic rod 1632 to extend, thereby driving the top holding plate 1634 to move to both sides of the metal adapter plate 162, and then the metal adapter plate 162 is top-held and limited, and then the adjustment controller 1643 is started through the processing control panel 13 to control the servo motor 1642 to rotate, and then the rotating shaft 1641, the rotating plate 1644 and the pressure plate 1645 are driven to rotate, and then the pressure plate 1645 is pressed on the surface of the metal adapter plate 162 to press and fix the metal adapter plate 162;

[0034] Then, the processing control panel 13 is used to start the slide rail controller 1612 to control the electric linear slide rail 1611 to work, thereby driving the installed metal adapter plate 162 to move, so that the two metal adapter plates 162 are connected, and then the processing control panel 13 is used to start the support controller 173 to control the hydraulic lifting rod 172 to extend, thereby driving the installation plate 174 and the support platform 175 to move upward, so that the top surface of the support platform 175 is in contact with the bottom surface of the metal adapter plate 162;

[0035] Then the protective door 15 is rotated and closed, and then the welding adjustment component 18 is started through the processing control panel 13 to work, and the first electric control slide rail 181 is controlled by the first position adjustment controller 182, and the second electric control slide rail 183 is controlled by the second position adjustment controller 184 to work, driving the laser welder 187 to move to the top of the metal adapter plate 162, and then the electric control lifting rod 185 is controlled to extend through the lifting controller 186, thereby driving the laser welder 187 to move down to the welding height, and then the laser welder 187 is controlled by the welding controller 188 to weld the docking position of the metal adapter plate 162, thereby completing the welding connection of the metal adapter plate 162.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for preventing the welding deviation of an adapter plate, characterized in that: include: A welding anti-deflection mechanism (1), the welding anti-deflection mechanism (1) comprising a support seat (11), the top of the support seat (11) is fixedly connected to a processing table (12), one side of the processing table (12) is equipped with a processing control panel (13), the top of the processing table (12) is fixedly equipped with a protection box (14), one side of the protection box (14) is rotatably equipped with a protection door (15), both ends of the processing table (12) are equipped with mounting adjustment components (16), the top of the processing table (12) is fixedly equipped with a docking support component (17), and the inner surface of the protection box (14) is equipped with a welding adjustment component (18); The installation and adjustment assembly (16) comprises a moving component (161), a metal adapter plate (162), a supporting component (163) and a pressing component (164); the moving component (161) is fixedly mounted on the processing table (12); the metal adapter plate (162) is arranged on the moving component (161); the supporting component (163) is installed in the moving component (161), and the number of the supporting components (163) is two groups; and the pressing component (164) is installed on the moving component (161).

2. The adapter plate welding anti-deviation device according to claim 1, characterized in that: The movable component (161) comprises an electrically controlled linear slide rail (1611), a slide rail controller (1612), a connecting seat (1613) and a strip-shaped recess (1614); the electrically controlled linear slide rail (1611) is fixedly mounted on the processing table (12); the slide rail controller (1612) is mounted on the electrically controlled linear slide rail (1611); the connecting seat (1613) is mounted on the surface of the electrically controlled linear slide rail (1611); and the strip-shaped recess (1614) is fixedly mounted on the top of the connecting seat (1613).

3. The adapter plate welding anti-deviation device according to claim 2, characterized in that: The supporting member (163) comprises a supporting seat (1631), an electrically controlled telescopic rod (1632), a supporting controller (1633) and a supporting plate (1634); the supporting seat (1631) is fixedly installed in the strip-shaped recess (1614); the electrically controlled telescopic rod (1632) is fixedly installed in the supporting seat (1631); the supporting controller (1633) is installed on the supporting seat (1631); the supporting controller (1633) is electrically connected to the electrically controlled telescopic rod (1632); the supporting plate (1634) is fixedly installed at the output end of the electrically controlled telescopic rod (1632); and the supporting plate (1634) is slidably connected to the strip-shaped recess (1614).

4. The adapter plate welding anti-deviation device according to claim 2, characterized in that: The holding component (164) comprises a rotating shaft (1641), a servo motor (1642), a modulation controller (1643), a rotating plate (1644) and a pressure plate (1645); the rotating shaft (1641) is rotatably mounted on the strip-shaped recess (1614); the servo motor (1642) is fixedly mounted on one side of the strip-shaped recess (1614); and the output end of the servo motor (1642) is fixedly connected to one end of the rotating shaft (1641); the modulation controller (1643) is mounted on the servo motor (1642); the rotating plate (1644) is fixedly mounted on the rotating shaft (1641); and the pressure plate (1645) is fixedly mounted on one end of the rotating plate (1644).

5. The adapter plate welding anti-deviation device according to claim 1, characterized in that: The docking support assembly (17) comprises a fixed seat (171), a hydraulic lifting rod (172), a support controller (173), a mounting plate (174) and a support platform (175); the fixed seat (171) is fixedly mounted on the processing table (12); the hydraulic lifting rod (172) is fixedly mounted in the fixed seat (171); the support controller (173) is mounted on the fixed seat (171), and the support controller (173) is electrically connected to the hydraulic lifting rod (172); the mounting plate (174) is fixedly mounted on the output end of the hydraulic lifting rod (172); and the support platform (175) is fixedly mounted on the top of the mounting plate (174).

6. The adapter plate welding anti-deviation device according to claim 1, characterized in that: The welding adjustment assembly (18) comprises a first electrically controlled slide rail (181), a first position adjustment controller (182), a second electrically controlled slide rail (183), a second position adjustment controller (184), an electrically controlled lifting rod (185), a lifting controller (186), a laser welder (187) and a welding controller (188), wherein the first electrically controlled slide rail (181) is fixedly mounted on the protection box (14), the first position adjustment controller (182) is mounted on the first electrically controlled slide rail (181), and the second electrically controlled The slide rail (183) is installed on the surface of the first electrically controlled slide rail (181), the second position adjustment controller (184) is installed on the second electrically controlled slide rail (183), the electrically controlled lifting rod (185) is installed on the surface of the second electrically controlled slide rail (183), the lifting controller (186) is installed on the electrically controlled lifting rod (185), the laser welder (187) is fixedly installed on the output end of the electrically controlled lifting rod (185), and the welding controller (188) is installed on the laser welder (187).

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