Welding fixture for welding forming of aluminum box

By designing a fixture for aluminum box welding, the inner and outer clamping and positioning of the aluminum box using components such as bottom plates and horizontal clamps, the problem of excessive welds during aluminum box welding is solved, and the stability and accuracy of welding are improved.

CN222831034UActive Publication Date: 2025-05-06SUZHOU YUESHENG PRECISION MACHINERY MFGCO
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Patent Information

Application Number
CN202421521697.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-06
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When welding aluminum boxes, large welds are prone to appear at the bends of aluminum boxes, resulting in welding deformation.

Method used

A welding fixture for aluminum box welding molding is designed, including bottom plate, horizontal clamp, outer limit block, angle cylinder, positioning pin, horizontal pressure plate, push-top cylinder and inner clamp block. Through the cooperation of these components, rapid clamping and positioning of the aluminum box and side plates can be achieved to avoid the appearance of welds.

Benefits of technology

Through the design of the fixture, welding accuracy can be ensured, welding deformation can be avoided, and welding stability and quality can be improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222831034U_ABST
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Abstract

The utility model discloses a welding fixture for welding forming of an aluminum box, which relates to the technical field of welding fixtures and comprises a bottom plate, a plurality of horizontal clamps arranged at intervals are fixedly arranged on the periphery of the top of the bottom plate, two symmetrically arranged outer limiting blocks are fixedly arranged at two ends of the top of the bottom plate, and a supporting column is fixedly arranged between every two adjacent outer limiting blocks. Two symmetrically-arranged corner air cylinders are fixedly arranged at the top of each supporting column, a horizontal pressing plate is arranged between every two adjacent outer limiting blocks, pushing air cylinders are fixedly arranged at the four corners of the top of each horizontal pressing plate, inner clamping blocks are fixedly arranged at the tail ends of output shafts of the pushing air cylinders, a plurality of positioning grooves are formed in the bottom plate, and positioning pins are arranged in the positioning grooves in a penetrating mode. According to the bottom plate, the horizontal clamp, the outer limiting block, the corner air cylinder, the positioning pin, the horizontal pressing plate, the pushing air cylinder and the inner clamping block, an aluminum box and a side plate needing to be welded can be rapidly clamped and positioned inside and outside, the welding precision is guaranteed, and meanwhile weld joints are avoided as much as possible.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding fixtures, in particular to a welding fixture used for welding and forming an aluminum box. Background Art

[0002] The aluminum box is a box made of high-quality aluminum alloy profiles. It has a series of significant characteristics and a wide range of applications. During the production process of the aluminum box, welding is required to connect the various components.

[0003] After searching, the patent number CN218592194U discloses an aluminum alloy box welding fixture. The welding fixture is equipped with a transverse drive mechanism, a longitudinal drive mechanism, a No. 1 drive plate and a No. 2 drive plate. The position of the No. 1 drive plate and the No. 2 drive plate can be adjusted through the cooperation of the No. 1 cylinder, the No. 1 push plate, the No. 3 cylinder and the No. 2 push plate, so as to realize the clamping and fixing function of the aluminum alloy box and ensure the stability of the welding work.

[0004] However, when the above-mentioned clamp is clamping and positioning the aluminum box, it directly wraps and clamps the outer side of the aluminum box, so that welding can only be done at the joints of the upper and lower boxes on the outer side during welding, and the inner argon arc welding gun cannot weld the root. At the same time, there are bends on the outer sides of some aluminum boxes, but larger welding seams are likely to appear during welding, and the current needs to be increased during argon arc welding, resulting in welding deformation. Utility Model Content

[0005] In view of the above problems existing in the existing welding fixture for welding and forming of aluminum boxes, the present utility model is proposed.

[0006] Therefore, the utility model aims to provide a welding fixture for aluminum box welding and forming, which solves the problem that when the aluminum box is welded, a large weld is easily formed at the bending part of the aluminum box, thereby causing welding deformation.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A welding fixture for aluminum box welding and forming, comprising a bottom plate, a plurality of horizontal clamps arranged at intervals are fixedly provided around the top of the bottom plate, two symmetrically arranged outer limit blocks are fixedly provided at both ends of the top of the bottom plate, a support column is fixedly provided between two adjacent outer limit blocks, two symmetrically arranged corner cylinders are fixedly provided on the top of each support column, a horizontal pressing plate is provided between two adjacent outer limit blocks, a push-out cylinder is fixedly provided at the four corners of the top of the horizontal pressing plate, and an inner clamp block is fixedly provided at the end of the output shaft of the push-out cylinder;

[0009] The bottom plate is provided with a plurality of positioning grooves, and positioning pins are passed through the positioning grooves.

[0010] Preferably, a guide limiting groove is provided at the lower end of the inner wall of the outer limiting block.

[0011] Preferably, the bottom plate is arranged in a ring shape.

[0012] Preferably, a plurality of mounting holes are provided inside the bottom plate, and the mounting holes are arranged in cooperation with the horizontal clamp.

[0013] Furthermore, an anti-slip annular groove is provided on the upper end of the outer wall of the positioning pin.

[0014] Preferably, the spacings between the plurality of positioning pins are different.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. The utility model can quickly clamp and position the aluminum box and the side panels to be welded inside and outside through the bottom plate, horizontal clamp, external limit block, corner cylinder, positioning pin, horizontal pressure plate, push cylinder and internal clamp block, so as to ensure the welding accuracy and avoid the appearance of welds as much as possible.

[0017] 2. The utility model provides positioning pins and positioning holes, and performs foolproof protection by different intervals between a plurality of positioning pins, thereby ensuring the position of the aluminum box before clamping, thereby improving welding accuracy while ensuring stable clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a top view of the utility model;

[0021] Figure 3 It is a bottom view of the utility model;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the positioning pin of the utility model.

[0023] Description of reference numerals:

[0024] 1. Base plate; 2. Horizontal clamp; 3. External limit block; 4. Support column; 5. Angle cylinder; 6. Horizontal pressure plate; 7. Push cylinder; 8. Internal clamp; 9. Positioning groove; 10. Positioning pin; 11. Guide limit groove; 12. Mounting hole; 13. Anti-slip annular groove. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The utility model embodiment discloses a welding fixture for welding and forming an aluminum box.

[0027] Example 1

[0028] The utility model provides Figure 1-4 A welding fixture for aluminum box welding and forming shown in the figure comprises a bottom plate 1, which is arranged in a ring shape, and a plurality of horizontal clamps 2 arranged at intervals are fixedly arranged around the top of the bottom plate 1, and two symmetrically arranged outer limit blocks 3 are fixedly arranged at both ends of the top of the bottom plate 1, and a support column 4 is fixedly arranged between two adjacent outer limit blocks 3, and two symmetrically arranged corner cylinders 5 are fixedly arranged on the top of each support column 4, and a horizontal pressing plate 6 is arranged between two adjacent outer limit blocks 3, and push-out cylinders 7 are fixedly arranged at the four corners of the top of the horizontal pressing plate 6, and an inner clamp block 8 is fixedly arranged at the end of the output shaft of the push-out cylinder 7;

[0029] The bottom plate 1 is provided with a plurality of positioning grooves 9 , and positioning pins 10 are inserted into the positioning grooves 9 .

[0030] Before welding the aluminum box, place the aluminum box on the bottom plate 1, and make the mounting hole of the aluminum box 1 body match the positioning groove 9. At this time, the aluminum box can be quickly positioned before clamping by plugging the positioning pin 10 and the positioning groove 9. After the position of the aluminum box is determined, the outer wall of the aluminum box is limited by the outer limit block 3. At this time, the side panel to be welded can be placed on the top of the aluminum box, and the horizontal pressing plate 6 is set on the top of the aluminum box 1. Then, start pushing multiple horizontal clamps 2 so that the horizontal clamps 2 press and limit the bottom of the aluminum box 1. At the same time, start the corner cylinder 5 and the push cylinder 7 to clamp the top and inner side of the side panel to be welded, so as to complete the clamping and fixing of the aluminum box before the overall welding, ensure the stability of the aluminum box during welding, avoid the occurrence of welds as much as possible, and improve the welding accuracy.

[0031] Example 2

[0032] Example 2 is based on Example 1 in order to stabilize the side position of the aluminum box before welding. Figure 1As shown, a guide limit groove 11 is provided at the lower end of the inner wall of the outer limit block 3 , and a plurality of mounting holes 12 are provided inside the bottom plate 1 , and the mounting holes 12 are provided in cooperation with the horizontal clamp 2 .

[0033] By setting the guide limit groove 11 below the outer limit block 3, it can be matched with the external structure of the aluminum box to be welded, so that the outer wall of the aluminum box can be clamped and fixed in all directions and accurately. At the same time, the setting of the mounting hole 12 can quickly install, disassemble and replace multiple horizontal clamps 2, thereby improving the convenience of using the clamp.

[0034] Example 3

[0035] Embodiment 3 is based on embodiment 1 to improve the positioning accuracy of the aluminum box before welding. Figure 1 and Figure 3-4 As shown, an anti-slip annular groove 13 is provided at the upper end of the outer wall of the positioning pin 10, and the spacings between the plurality of positioning pins 10 are different.

[0036] Since the distances between the multiple locating pins 10 are different, the locating pins 10 can effectively prevent the aluminum box from being fooled, so that the aluminum box can be accurately set in position before welding. At the same time, the setting of the annular groove 13 is slowed down, so that the locating pins 10 can be quickly pulled out after being inserted into the interior, and the situation where the locating pins 10 cannot be pulled out due to interference fit is avoided as much as possible, thereby improving the convenience of operation of the clamp.

[0037] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A welding fixture for aluminum box welding and forming, comprising a bottom plate (1), characterized in that: A plurality of horizontal clamps (2) are fixedly arranged at intervals around the top of the base plate (1); two symmetrically arranged outer limit blocks (3) are fixedly arranged at both ends of the top of the base plate (1); a support column (4) is fixedly arranged between two adjacent outer limit blocks (3); two symmetrically arranged corner cylinders (5) are fixedly arranged on the top of each support column (4); a horizontal pressing plate (6) is arranged between two adjacent outer limit blocks (3); a push-up cylinder (7) is fixedly arranged at the four corners of the top of the horizontal pressing plate (6); an inner clamping block (8) is fixedly arranged at the end of the output shaft of the push-up cylinder (7); The bottom plate (1) is provided with a plurality of positioning grooves (9), and positioning pins (10) are inserted into the positioning grooves (9).

2. The welding fixture for aluminum foil welding and forming according to claim 1, characterized in that: A guide limit groove (11) is provided at the lower end of the inner wall of the outer limit block (3).

3. The welding fixture for aluminum foil welding and forming according to claim 1, characterized in that: The bottom plate (1) is arranged in a ring shape.

4. The welding fixture for aluminum foil welding and forming according to claim 1, characterized in that: A plurality of mounting holes (12) are provided inside the base plate (1), and the mounting holes (12) are arranged in cooperation with the horizontal clamp (2).

5. The welding fixture for aluminum foil welding and forming according to claim 1, characterized in that: An anti-slip annular groove (13) is formed at the upper end of the outer wall of the positioning pin (10).

6. The welding fixture for aluminum foil welding and forming according to claim 1, characterized in that: The spacings between the plurality of positioning pins (10) are different.

Citation Information

Patent Citations

  • Aluminum alloy box welding tool clamp

    CN218592194U