Automatic insertion and extraction tool clamp for photovoltaic detection

Abstract

The utility model relates to an automatic plugging tool clamp for photovoltaic detection, which comprises a mechanical arm and further comprises a wire holder arranged on the mechanical arm; the tool grabbing device is arranged at one end of the wire holder and is used for grabbing a detection tool; the first clamping device is arranged at the other end of the wire holder and is used for clamping a female socket; the insertion driving device is arranged on the wire holder; the insertion lifting device is arranged on the insertion driving device; the angle adjusting device is arranged on the insertion lifting device; the second clamping device is arranged on the angle adjusting device and used for clamping a male plug, and the second clamping device and the first clamping device are oppositely arranged; the photovoltaic detection automatic wiring device is high in automation degree, greatly improves the wiring efficiency, reduces the labor intensity, reduces the number of personnel, and reduces the detection cost.

Description

Technical Field

[0001] The utility model relates to a photovoltaic component detection device, in particular to an automatic plug-in and pull-out tooling fixture for photovoltaic detection. Background Art

[0002] Photovoltaic production line installation EL detection tooling Fig. 9 As shown, it is manually installed on the frame of the component, and then the male plug on the photovoltaic component is inserted into the female socket of the detection device. Each detection tool is provided with two female sockets, and the two female sockets are respectively connected to the two male plugs on the photovoltaic component. This installation method results in a large overall workload, high labor intensity, and low efficiency. Utility Model Content

[0003] In order to solve the above problems of low wiring efficiency and high labor intensity, the utility model provides a photovoltaic detection automatic plug-in fixture, and the specific technical solution is as follows:

[0004] A photovoltaic detection automatic plug-in fixture, comprising a mechanical arm, and further comprising: a wiring seat, arranged on the mechanical arm; a fixture grabbing device, arranged at one end of the wiring seat, used to grab the detection fixture; a first clamping device, arranged at the other end of the wiring seat, used to clamp a female socket; an insertion drive device, arranged on the wiring seat; an insertion lifting device, arranged on the insertion drive device; an angle adjustment device, arranged on the insertion lifting device; and a second clamping device, arranged on the angle adjustment device, used to clamp a male plug, the second clamping device being arranged opposite to the first clamping device;

[0005] Among them, the insertion lifting device is used to move the second clamping device to the male plug and clamp the male plug, and then raise the male plug to be on the same axis as the female socket, and the insertion drive device is used to insert the male plug into the female socket through the angle adjustment device.

[0006] Preferably, the tool grabbing device comprises: a tool grabbing finger cylinder, which is arranged at the end of the wiring seat; a tool grabbing claw, which is symmetrically arranged on the tool grabbing finger cylinder; and a tool positioning block, which is arranged on the tool grabbing claw.

[0007] Preferably, the first clamping device comprises: a first clamping finger cylinder, which is arranged at the end of the terminal block; a first positioning block, which is symmetrically arranged on the first clamping finger cylinder; and a first clamping claw, which is arranged on the first positioning block and is symmetrically arranged.

[0008] Preferably, the insertion drive device comprises: an insertion drive cylinder, which is arranged on the wiring seat and connected to the insertion lifting device.

[0009] Preferably, the insertion lifting device comprises: an insertion lifting cylinder, which is arranged on the insertion driving device and connected to the angle adjustment device.

[0010] Preferably, the angle adjustment device includes: a movable connecting plate, which is arranged on the insertion lifting device; a movable adjustment plate, which is arranged opposite to the movable connecting plate; a ball head connecting assembly, which is respectively connected to the movable connecting plate and the movable adjustment plate; and a movable connecting assembly, which is respectively connected to the movable connecting plate and the movable adjustment plate.

[0011] Furthermore, the ball head connection assembly includes: a fixed rod, which is arranged on the movable connecting plate and has an adjustment ball head at one end; and a movable rod, which is arranged on the movable adjustment plate and has an adjustment ball groove at one end, and the adjustment ball groove is movably inserted into the adjustment ball head.

[0012] Wherein, the movable connection component includes: a plurality of movable screws, which are arranged on the movable adjustment plate and movably inserted into the movable grooves on the movable connection plate; and a plurality of movable springs, which are movably arranged on the movable screws and whose two ends are respectively connected to the movable connection plate and the movable adjustment plate.

[0013] Preferably, the second clamping device includes: a second clamping finger cylinder, which is arranged on the angle adjustment device; a second clamping seat, which is symmetrically arranged on the second clamping finger cylinder; and a second front clamping jaw, which is arranged on the second clamping seat, and the second front clamping jaw is provided with a front clamping groove for clamping the male plug.

[0014] Furthermore, it also includes: a second rear clamping jaw, which is arranged on the second clamping seat and is located on one side of the second front clamping jaw, and the second rear clamping jaw is provided with a rear clamping groove for clamping the wire of the male plug.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model provides a photovoltaic detection automatic plug-in fixture with high automation, greatly improving the efficiency of wiring, reducing labor intensity, reducing personnel, and reducing detection costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of this application;

[0018] Figure 2 is a front view of the present application;

[0019] Figure 3 It is an assembly diagram of an insertion drive device, an insertion lifting device, an angle adjustment device, and a second clamping device;

[0020] Figure 4 is a structural schematic diagram of an angle adjustment device;

[0021] Figure 5 It is a structural schematic diagram of the movable rod;

[0022] Figure 6 It is a structural diagram of the grabbing and testing tooling;

[0023] Figure 7 It is a schematic diagram of the structure in which a male plug is to be inserted into a female socket;

[0024] Figure 8 yes Figure 7 A front view of

[0025] Fig. 9 It is a structural schematic diagram of the detection tooling. DETAILED DESCRIPTION

[0026] The utility model is now further described with reference to the accompanying drawings.

[0027] like Figures 1 to 9 As shown, a photovoltaic detection automatic plug-in fixture includes a mechanical arm, a wiring seat 1, a fixture grabbing device 2, a first clamping device 3, an insertion drive device 51, an insertion lifting device 52, an angle adjustment device 6 and a second clamping device 4. The wiring seat 1 is installed on the mechanical arm, and the two ends of the wiring seat 1 are respectively equipped with a fixture grabbing device 2 and a first clamping device 3. The insertion drive device 51 is fixed on the wiring seat 1 and is located on one side of the fixture grabbing device 2. The insertion drive device 51 is inserted through the lifting device 52, the angle adjustment device 6 and the second clamping device 4 in sequence. 6 is connected to the second clamping device 4, the tool grabbing device 2 is used to clamp the detection tool 7, the first clamping device 3 is used to clamp the female socket 81; the second clamping device 4 is used to clamp the male plug 82, and the second clamping device 4 is arranged opposite to the first clamping device 3; the insertion lifting device 52 is used to move the second clamping device 4 to the male plug 82 and clamp the male plug 82, and then raise the male plug 82 to be on the same axis as the female socket 81, and the insertion driving device 51 is used to insert the male plug 82 into the female socket 81 through the angle adjustment device 6.

[0028] like Figure 7 As shown, the robot arm drives the tool grabbing device 2 to grab the detection tool 7 through the wiring seat 1, and clamps the detection tool 7 to the frame of the photovoltaic module; Figure 8As shown, the robotic arm then rotates the terminal socket 1 so that the second clamping device 4 is arranged opposite to the male plug 82 on the photovoltaic module, and the lifting device 52 is inserted to drive the second clamping device 4 to descend to a suitable position, and then the second clamping device 4 clamps the male plug 82. After clamping the male plug 82, the lifting device 52 is inserted to drive the male plug 82 to rise, and then the robotic arm drives the first clamping device 3 to move above the female socket 81 of the detection tooling 7, and clamps the female socket 81, and the driving device 51 is inserted to drive the male plug 82 to be inserted into the female socket 81, completing the installation of the detection tooling 7, with a high overall degree of automation, greatly reducing labor intensity and improving production efficiency.

[0029] When the position of the male plug 82 is not fixed, a camera can be added to identify the position of the male plug 82 , and then the second clamping device 4 can be driven by a robotic arm to clamp the male plug 82 .

[0030] The detection tool 7 is a mature existing tool. The clamping rods at both ends are provided with V-shaped grooves, and springs are provided inside. The clamping rods at both ends can be clamped on the frame of the photovoltaic module through the springs. The female socket 81 is installed on the detection tool 7, and two are provided.

[0031] The wiring base 1 is U-shaped, and a quick-connect plate 11 for connecting to the end of the robot arm is installed at the center of the top. The tooling grabbing device 2 is located outside the wiring base 1, and the second clamping device 4 and the first clamping device 3 are both located inside the wiring base 1.

[0032] The tooling grabbing device 2 includes a tooling grabbing finger cylinder 21, a tooling grabbing claw 22 and a tooling positioning block 23. The tooling grabbing finger cylinder 21 is installed at the end of the terminal block 1. The tooling grabbing claw 22 and the tooling positioning block 23 are symmetrically provided with two. The tooling grabbing claw 22 is installed on the two fingers of the tooling grabbing finger cylinder 21; the tooling positioning block 23 is installed on the tooling grabbing claw 22 and is used to position the detection tooling 7.

[0033] The first clamping device 3 includes a first clamping finger cylinder 31, a first positioning block 33 and a first clamping jaw 32. The first clamping finger cylinder 31 is installed at one end inside the terminal block 1 and is away from the tooling grasping device 2. Two of the first positioning block 33 and the first clamping jaw 32 are symmetrically provided. The first positioning block 33 is installed on the finger of the first clamping finger cylinder 31. The first clamping jaw 32 is installed on the first positioning block 33 and is used to clamp the female socket 81. The first positioning block 33 is used to position the position of the female socket 81 on the first clamping jaw 32, so that the height position of the female socket 81 remains unchanged each time it is clamped.

[0034] The insertion drive device 51 includes an insertion drive cylinder, which adopts a slide cylinder. The insertion drive cylinder is installed at the other end inside the terminal block 1 and is located on one side of the tooling grasping device 2. The slide of the insertion drive cylinder is connected to the insertion lifting device 52.

[0035] The insertion lifting device 52 includes an insertion lifting cylinder, which adopts a slide cylinder. The insertion lifting cylinder is installed on the slide of the insertion driving cylinder through an angle seat 53, and the slide of the insertion lifting cylinder is connected to the angle adjustment device 6.

[0036] like Figures 3 to 5 As shown, the angle adjustment device 6 includes an active connection plate 62, an active adjustment plate 65, a ball head connection assembly and an active connection assembly. The active connection plate 62 is installed on the slide table inserted into the lifting cylinder; the active adjustment plate 65 is arranged opposite to the active connection plate 62; the ball head connection assembly is respectively connected to the active connection plate 62 and the active adjustment plate 65; the active connection assembly is respectively connected to the active connection plate 62 and the active adjustment plate 65. Among them, the ball head connection assembly includes a fixed rod 66 and a movable rod 67, one end of the fixed rod 66 is installed on the active connection plate 62, and the other end is provided with an adjustment ball head 661; one end of the movable rod 67 is installed on the active adjustment plate 65, and the other end is provided with an adjustment ball groove 671, and the adjustment ball groove 671 is movably inserted into the adjustment ball head 661 to achieve angle adjustment within a certain range. The movable connection assembly includes a plurality of movable screws 63 and movable springs 64. One end of the movable screw 63 is fixed on the movable adjustment plate 65, and the other end of the movable screw 63 is movably inserted into the movable groove 621 on the movable connection plate 62. The nut of the movable screw 63 is located on one side of the movable connection plate 62. The movable groove 621 is arranged along the four sides of the movable connection plate 62 to form a U-shaped opening groove. The diameter of the movable groove 621 is larger than the diameter of the movable screw 63, but smaller than the diameter of the nut. The movable spring 64 is movably inserted into the movable screw 63. The movable screw 63 corresponds to the movable spring 64 one by one. The two ends of the movable spring 64 are respectively against the movable connection plate 62 and the movable adjustment plate 65. The movable screw 63 and the movable spring 64 realize the movable connection between the movable adjustment plate 65 and the movable connection plate 62, which can facilitate the movable adjustment plate 65 to be adjusted arbitrarily within a certain angle range. The movable connection plate 62 is also equipped with a connecting pad 61, which is connected to the slide inserted into the lifting cylinder.

[0037] The second clamping device 4 includes a second clamping finger cylinder 41, a second clamping seat 42, a second front clamping jaw 44 and a second rear clamping jaw 43. The second clamping finger cylinder 41 is installed on the movable adjustment plate 65 through a T-shaped clamping seat 45. The second clamping seat 42 is symmetrically arranged on the two fingers of the second clamping finger cylinder 41. The second front clamping jaw 44 and the second rear clamping jaw 43 are respectively arranged at both ends of the second clamping seat 42. The second front clamping jaw 44 is provided with a front clamping groove for clamping the male plug 82. The second rear clamping jaw 43 is provided with a rear clamping groove for clamping the wire of the male plug 82. The angle between the male plug 82 and the wire is realized by the second front clamping jaw 44 and the second rear clamping jaw 43. At the same time, the second rear clamping jaw 43 can also abut the end of the male plug 82 to prevent the male plug 82 from sliding when the male plug 82 is inserted into the female socket 81.

[0038] When the male plug 82 is inserted into the female socket 81, the angle adjustment device 6 can automatically adjust the angle of the male plug 82 according to the error between the two, so that the male plug 82 can be smoothly inserted into the female socket 81, avoiding the male plug 82 and the female socket 81 from colliding with each other, protecting the copper head, having higher adaptability, greatly reducing the wear during wiring, extending the service life of the detection tooling 7, and reducing costs.

[0039] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the claims of the present invention.

Claims

1. A photovoltaic detection automatic plug-in fixture, including a mechanical arm, characterized in that: Also includes: A wiring socket (1) is arranged on the mechanical arm; A tool grabbing device (2), arranged at one end of the wiring seat (1), and used for grabbing the detection tool (7); A first clamping device (3), provided at the other end of the wiring seat (1), and used for clamping the female socket (81); An insertion drive device (51) is arranged on the wiring seat (1); An insertion lifting device (52) is arranged on the insertion driving device (51); An angle adjustment device (6) is provided on the insertion lifting device (52); and a second clamping device (4), arranged on the angle adjustment device (6) and used for clamping the male plug (82), the second clamping device (4) being arranged opposite to the first clamping device (3); The insertion lifting device (52) is used to move the second clamping device (4) to the male plug (82) and clamp the male plug (82), and then to raise the male plug (82) to be on the same axis as the female socket (81), and the insertion driving device (51) is used to insert the male plug (82) into the female socket (81) through the angle adjustment device (6).

2. The photovoltaic detection automatic plug-in fixture according to claim 1 is characterized in that: The tool grabbing device (2) comprises: A tool grabbing finger cylinder (21) is arranged at the end of the wiring seat (1); A tool grabbing clamp (22) is symmetrically arranged on the tool grabbing finger cylinder (21); and A tool positioning block (23) is arranged on the tool grabbing clamp (22).

3. The photovoltaic detection automatic plug-in fixture according to claim 1 is characterized in that: The first clamping device (3) comprises: A first clamping finger cylinder (31) is arranged at an end of the wiring seat (1); A first positioning block (33) is symmetrically arranged on the first clamping finger cylinder (31); and The first clamping claw (32) is arranged on the first positioning block (33) and is symmetrically disposed.

4. The photovoltaic detection automatic plug-in fixture according to claim 1, characterized in that: The insertion drive device (51) comprises: The insertion driving cylinder is arranged on the wiring seat (1) and is connected to the insertion lifting device (52).

5. The photovoltaic detection automatic plug-in fixture according to claim 1, characterized in that: The insertion lifting device (52) comprises: The insertion lifting cylinder is arranged on the insertion driving device (51) and is connected to the angle adjusting device (6).

6. The photovoltaic detection automatic plug-in fixture according to claim 1, characterized in that: The angle adjustment device (6) comprises: A movable connecting plate (62) is arranged on the insertion lifting device (52); A movable adjustment plate (65) is arranged opposite to the movable connection plate (62); a ball head connection assembly, connected to the movable connection plate (62) and the movable adjustment plate (65) respectively; and The movable connection assembly is respectively connected to the movable connection plate (62) and the movable adjustment plate (65).

7. The photovoltaic detection automatic plug-in fixture according to claim 6, characterized in that: The ball joint assembly comprises: A fixing rod (66) is arranged on the movable connecting plate (62) and has an adjusting ball head (661) at one end; and The movable rod (67) is arranged on the movable adjustment plate (65) and has an adjustment ball groove (671) at one end. The adjustment ball groove (671) is movably inserted into the adjustment ball head (661).

8. The photovoltaic detection automatic plug-in fixture according to claim 6, characterized in that: The active connection component comprises: a plurality of movable screw rods (63) disposed on the movable adjustment plate (65) and movably inserted into the movable grooves (621) on the movable connection plate (62); and A plurality of movable springs (64) are movably arranged on the movable screw rod (63), and two ends of the springs are respectively connected to the movable connecting plate (62) and the movable adjusting plate (65).

9. The photovoltaic detection automatic plug-in fixture according to claim 1, characterized in that: The second clamping device (4) comprises: A second clamping finger cylinder (41) is provided on the angle adjustment device (6); A second clamping seat (42) is symmetrically arranged on the second clamping finger cylinder (41); and The second front clamping jaw (44) is arranged on the second clamping seat (42), and the second front clamping jaw (44) is provided with a front clamping groove for clamping the male plug (82).

10. The photovoltaic detection automatic plug-in fixture according to claim 9, characterized in that: Also includes: The second rear clamping jaw (43) is arranged on the second clamping seat (42) and is located on one side of the second front clamping jaw (44). The second rear clamping jaw (43) is provided with a rear clamping groove for clamping the wire of the male plug (82).

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