Tool for assembling butterfly valve

By designing the butterfly valve assembly tool, using the support table, assembly positioning mechanism and butterfly valve assembly mechanism, the problem of manual operation inconvenient during butterfly valve assembly is solved, convenient limit fixation and position adjustment of the valve body and valve stem, and assembly efficiency is improved.

CN222831083UActive Publication Date: 2025-05-06TIANJIN GURUITE MASCH MFG CO LTD
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Patent Information

Application Number
CN202421083735.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-05-06
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

During the assembly process of existing butterfly valves, manual operation is inconvenient, and it is difficult to limit the valve body. Manual insertion of the valve stem is time-consuming and labor-intensive, and requires rubber hammer to be tapped and installed, resulting in assembly troubles.

Method used

A butterfly valve assembly tool is designed, including a support table, an assembly positioning mechanism and a butterfly valve assembly mechanism. The assembly and positioning mechanism clamps the valve body through the cooperation of the No. 1 arc positioning clamping plate and the No. 2 arc positioning plate to increase stability. The butterfly valve assembly mechanism facilitates the position adjustment and fixation of the valve stem through the cooperation of the hydraulic rod, a fixing cover and a guide frame.

Benefits of technology

Through the assembly tool, the limit fixation and position adjustment of the valve body and valve stem can be easily performed, which improves assembly efficiency and reduces the energy and time of manual operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of butterfly valve assembly, and discloses a butterfly valve assembly tool which comprises a supporting table, an assembly positioning mechanism is arranged at the rear end of the top of the supporting table, a butterfly valve assembly mechanism is arranged at the front end of the top of the supporting table, and the assembly positioning mechanism comprises an assembly table. Through cooperation of the fixing cover, the protection groove, the screw rod, the arc-shaped anti-skid limiting plates and the guide rod, the two arc-shaped anti-skid limiting plates can be conveniently clamped on the outer wall of the valve rod, one end of the valve rod can be conveniently fixed, and through cooperation of the guide frame, a second motor, a second lead screw and a driving block, the valve rod can be conveniently fixed. The positioning plate, the hydraulic rod, the fixing cover and the valve rod are conveniently driven to move left and right, the position of the valve rod is adjusted, the hydraulic rod is arranged, the fixing cover and the valve rod are conveniently pushed to move, the valve rod can be inserted into the valve body, the valve rod and the valve body can be conveniently and rapidly assembled, the energy of workers during manual assembly is saved, and the assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of butterfly valve assembly, and more specifically to a tool for assembling a butterfly valve. Background Art

[0002] The butterfly valve is also called butterfly valve for short. It refers to a valve whose closing part (valve disc or butterfly plate) is a disc, which rotates around the valve shaft to achieve opening and closing. It is mainly used for cutting and throttling in pipelines. The butterfly valve opening and closing part is a disc-shaped butterfly plate, which rotates around its own axis in the valve body to achieve the purpose of opening, closing or regulating. The angle from full opening to full closing of the butterfly valve is usually less than 90°. The butterfly valve and butterfly stem themselves have no self-locking ability. In order to position the butterfly plate, a worm gear reducer should be installed on the valve stem. The use of a worm gear reducer can not only make the butterfly plate have self-locking ability and stop the butterfly plate at any position, but also improve the operating performance of the valve.

[0003] At present, butterfly valves are usually composed of structures such as valve body, valve stem, valve disc, sealing ring, etc. When assembling the valve body and valve stem, the staff usually hold the valve body and valve stem and manually insert the valve stem into the valve body for assembly. However, it is not convenient to limit and fix the valve body due to manual operation. At the same time, the gap between the socket of the valve body and the valve stem is relatively tight, so manual insertion is time-consuming and laborious, and sometimes a rubber hammer may be required for knocking for installation, which makes the assembly of the valve body and valve stem more troublesome and needs to be improved. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a tool for assembling a butterfly valve to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: a tool for assembling a butterfly valve, comprising a support platform, an assembly positioning mechanism is provided at the rear end of the top of the support platform, and a butterfly valve assembly mechanism is provided at the front end of the top of the support platform;

[0006] The assembly positioning mechanism includes an assembly platform, the two sides of the bottom of the assembly platform are fixedly connected to the rear end of the top of the support platform, the middle part of the top of the assembly platform is overlapped with a valve body, the top of the assembly platform is fixedly installed with a No. 1 arc-shaped positioning clamping plate, the right side of the valve body is overlapped with the inner wall of the left side of the No. 1 arc-shaped positioning clamping plate, the left side of the top of the assembly platform is overlapped with a No. 2 arc-shaped positioning clamping plate, the left side of the top of the support platform is fixedly connected with a support plate, the support plate is located on the left side of the No. 2 arc-shaped positioning clamping plate, the internal movably sleeved with two push rods, the right ends of the two push rods are fixedly connected to the left side of the No. 2 arc-shaped positioning clamping plate,

[0007] The butterfly valve assembly mechanism includes a guide frame, the bottom of which is fixedly connected to the front end of the top of the support platform, the top of the guide frame is overlapped with a positioning plate, a hydraulic rod is fixedly installed above the front of the positioning plate, the telescopic end of the hydraulic rod extends to the back of the positioning plate and is fixedly connected to a fixed cover, a valve stem is movably inserted inside the fixed cover, and one end of the valve stem is located at the front end of the valve body.

[0008] Furthermore, a protective cover is fixedly connected to the left side of the support plate, a No. 1 motor is fixedly installed on the left side of the inner wall of the protective cover, an output end of the No. 1 motor is fixedly connected to a No. 1 screw rod, and the right end of the No. 1 screw rod is rotatably connected to the left side of the support plate.

[0009] Furthermore, a push plate is movably sleeved inside the protective cover, and a middle portion of the push plate is threadedly sleeved on the outer wall of the No. 1 screw rod. The left ends of the two push rods extend into the interior of the protective cover and are symmetrically fixedly connected to the right side of the push plate.

[0010] Furthermore, a No. 2 motor is fixedly installed on the right side of the inner wall of the guide frame, a No. 2 screw rod is fixedly connected to the output end of the No. 2 motor, and the output end of the No. 2 screw rod is rotatably connected to the left side of the inner wall of the guide frame.

[0011] Furthermore, a driving block is slidably connected inside the guide frame, the internal thread of the driving block is sleeved on the outer wall of the second screw rod, and the middle part of the bottom of the positioning plate is fixedly connected to the top of the driving block.

[0012] Furthermore, protective grooves are symmetrically opened on both sides of the inner wall of the fixed cover, and the number of the protective grooves is two. The interiors of the two protective grooves are each provided with an arc-shaped anti-slip limit plate. Screws are threadedly sleeved on both sides of the fixed cover, and one end of the screw is rotatably connected to the middle part of one side of the arc-shaped anti-slip limit plate.

[0013] Furthermore, guide rods are movably sleeved on both sides of the fixed cover, and one end of the guide rod extends into the inside of the protective groove and is fixedly connected to one side of the arc-shaped anti-slip limit plate.

[0014] Technical effects and advantages of the utility model:

[0015] 1. The utility model can limit the left side of the valve body by adopting the cooperation of the assembly table and the No. 1 arc-shaped positioning clamping plate, and can adjust the position of the No. 2 arc-shaped positioning clamping plate through the cooperation of the support plate, the protective cover, the No. 1 motor, the No. 1 screw rod, the push plate and the push rod, and clamp the two sides of the valve body between the No. 1 arc-shaped positioning clamping plate and the No. 2 arc-shaped positioning clamping plate, so as to facilitate the limiting and fixing of the valve body, increase the stability of the valve body, and facilitate the subsequent assembly of the valve body and the valve stem.

[0016] 2. The utility model adopts the cooperation of the fixed cover, the protective groove, the screw, the arc-shaped anti-skid limit plate and the guide rod, so that one end of the valve stem can be inserted into the fixed cover, and the two arc-shaped anti-skid limit plates can be clamped on the outer wall of the valve stem, so as to fix one end of the valve stem. Through the cooperation of the guide frame, the No. 2 motor, the No. 2 screw and the drive block, it is convenient to drive the positioning plate, the hydraulic rod, the fixed cover and the valve stem to move left and right to adjust the position of the valve stem. Through the setting of the hydraulic rod, it is convenient to push the fixed cover and the valve stem to move, and the valve stem can be inserted into the interior of the valve body, so as to facilitate the rapid assembly between the valve stem and the valve body, save the energy of the staff during manual assembly, and improve the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic top view of the overall structure of the utility model.

[0019] Figure 3 It is a schematic cross-sectional view of the support plate and protective cover of the utility model from top view.

[0020] Figure 4 It is a schematic cross-sectional view of the guide frame structure of the utility model.

[0021] Figure 5 It is a schematic cross-sectional view of the top view structure of the fixed cover of the utility model.

[0022] Figure 6 It is a schematic cross-sectional view of the structure of one end of the fixed cover of the utility model.

[0023] The accompanying drawings are marked as follows: 1. support platform; 2. assembly positioning mechanism; 3. butterfly valve assembly mechanism; 4. valve body; 5. valve stem; 21. assembly platform; 22. No. 1 arc-shaped positioning clamping plate; 23. No. 2 arc-shaped positioning clamping plate; 24. support plate; 25. protective cover; 251. No. 1 motor; 252. No. 1 screw rod; 253. push plate; 254. push rod; 31. positioning plate; 32. hydraulic rod; 33. fixed cover; 331. protective groove; 332. screw rod; 333. arc-shaped anti-slip limit plate; 334. guide rod; 34. guide frame; 341. No. 2 motor; 342. No. 2 screw rod; 343. drive block. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The tooling for assembling a butterfly valve involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] like Figure 1-6 As shown, a tool for assembling a butterfly valve comprises a support platform 1, an assembly positioning mechanism 2 is provided at the rear end of the top of the support platform 1, the assembly positioning mechanism 2 comprises an assembly platform 21, both sides of the bottom of the assembly platform 21 are fixedly connected to the rear end of the top of the support platform 1, a valve body 4 is overlapped in the middle of the top of the assembly platform 21, a first arc-shaped positioning clamping plate 22 is fixedly installed on the top of the assembly platform 21, the right side of the valve body 4 is overlapped on the inner wall of the left side of the first arc-shaped positioning clamping plate 22, a second arc-shaped positioning clamping plate 23 is overlapped on the left side of the top of the assembly platform 21, a support plate 24 is fixedly connected to the left side of the top of the support platform 1, the support plate 24 is located on the left side of the second arc-shaped positioning clamping plate 23, and the support plate 24 Two push rods 254 are movably sleeved inside the protective cover 25, the right ends of the two push rods 254 are fixedly connected to the left side of the No. 2 arc-shaped positioning clamping plate 23, the left side of the support plate 24 is fixedly connected to the protective cover 25, the left side of the inner wall of the protective cover 25 is fixedly installed with a No. 1 motor 251, the output end of the No. 1 motor 251 is fixedly connected to a No. 1 screw rod 252, the right end of the No. 1 screw rod 252 is rotatably connected to the left side of the support plate 24, the inner movably sleeved with a push plate 253, the middle part of the push plate 253 is threadedly sleeved on the outer wall of the No. 1 screw rod 252, the left ends of the two push rods 254 extend to the inside of the protective cover 25 and are symmetrically fixedly connected to the right side of the push plate 253.

[0027] In this embodiment, by setting the No. 1 arc-shaped positioning clamp plate 22, it is convenient to limit the right side of the valve body 4. By cooperating with the No. 1 motor 251 and the No. 1 screw rod 252, it is convenient to drive the push plate 253 and the push rod 254 to move. The movement of the push rod 254 can push the No. 2 arc-shaped positioning clamp plate 23, so that the two sides of the valve body 4 are clamped between the No. 1 arc-shaped positioning clamp plate 22 and the No. 2 arc-shaped positioning clamp plate 23, thereby increasing the stability of the valve body 4 during subsequent assembly.

[0028] Embodiment 2:

[0029] like Figure 1-6As shown, a butterfly valve assembly mechanism 3 is provided at the front end of the top of the support platform 1, and the butterfly valve assembly mechanism 3 includes a guide frame 34, the bottom of the guide frame 34 is fixedly connected to the front end of the top of the support platform 1, and a positioning plate 31 is overlapped on the top of the guide frame 34. A hydraulic rod 32 is fixedly installed above the front of the positioning plate 31, and the telescopic end of the hydraulic rod 32 extends to the back of the positioning plate 31 and is fixedly connected to a fixed cover 33. A valve stem 5 is movably inserted inside the fixed cover 33, and one end of the valve stem 5 is located at the front end of the valve body 4. A No. 2 motor 341 is fixedly installed on the right side of the inner wall of the guide frame 34, and a No. 2 screw rod 342 is fixedly connected to the output end of the No. 2 motor 341, and the output end of the No. 2 screw rod 342 is rotatably connected to the left side of the inner wall of the guide frame 34. The guide frame 34 is internally slidably connected with a driving block 343, and the internal thread of the driving block 343 is sleeved on the outer wall of the second screw rod 342. The middle part of the bottom of the positioning plate 31 is fixedly connected to the top of the driving block 343. Protective grooves 331 are symmetrically opened on both sides of the inner wall of the fixed cover 33. There are two protective grooves 331, and arc-shaped anti-skid limit plates 333 are arranged inside the two protective grooves 331. Screws 332 are threadedly sleeved on both sides of the fixed cover 33, and one end of the screw 332 is rotatably connected to the middle part of one side of the arc-shaped anti-skid limit plate 333. Guide rods 334 are movably sleeved on both sides of the fixed cover 33, and one end of the guide rod 334 extends to the inside of the protective groove 331 and is fixedly connected to one side of the arc-shaped anti-skid limit plate 333.

[0030] In this embodiment, the setting of the fixed cover 33 is convenient for limiting one end of the valve stem 5, and then by rotating the screw rod 332, it is convenient to drive the arcuate anti-skid limiting plate 333 to move, and the arcuate anti-skid limiting plate 333 drives the guide rod 334 to move at the same time. The setting of the guide rod 334 is convenient for guiding the arcuate anti-skid limiting plate 333 to maintain the stability of the arcuate anti-skid limiting plate 333 when moving. The two arcuate anti-skid limiting plates 333 can be clamped on the outer wall of the valve stem 5, so that one end of the valve stem 5 can be fixed inside the fixed cover 33. If the position of the valve stem 5 needs to be adjusted When the valve body 4 is in the state of being moved, the output end of the second motor 341 drives the second screw rod 342 to rotate, and the second screw rod 342 drives the driving block 343 to slide inside the guide frame 34, and the driving block 343 drives the positioning plate 31, the hydraulic rod 32, the fixed cover 33 and the valve stem 5 to move left and right, so as to adjust the position of the valve stem 5 so that the entire valve stem 5 is located directly in front of the valve body 4, and then the telescopic end of the hydraulic rod 32 drives the fixed cover 33 and the valve stem 5 to move, and the other end of the valve stem 5 can be inserted into the interior of the valve body 4, so as to facilitate the assembly between the valve stem 5 and the valve body 4.

[0031] In summary, if Figure 1-6As shown, the tooling for assembling a butterfly valve, when in use, first place the valve body 4 on the assembly table 21, and make the right side of the valve body 4 located inside the left side of the first arc-shaped positioning clamping plate 22, at this time, the output end of the first motor 251 drives the first screw rod 252 to rotate, the first screw rod 252 also drives the push plate 253 and the push rod 254 to move, and one end of the push rod 254 drives the second arc-shaped positioning clamping plate 23 to move, clamping the two sides of the valve body 4 between the first arc-shaped positioning clamping plate 22 and the second arc-shaped positioning clamping plate 23, and the valve body 4 is limited and fixed, and then one end of the valve stem 5 is inserted into the interior of the fixed cover 33, and the staff rotates the screws 332 on both sides of the fixed cover 33 , so that the screw rod 332 drives the arc-shaped anti-slip limit plate 333 and the guide rod 334 to move, and the two arc-shaped anti-slip limit plates 333 are clamped on the outer wall of the valve stem 5, so that one end of the valve stem 5 is fixed, and then the fixed cover 33 and the valve stem 5 are driven to move by the telescopic end of the hydraulic rod 32, and the other end of the valve stem 5 can be inserted into the interior of the valve body 4. After assembly, the screw rod 332 is rotated in the opposite direction, and the arc-shaped anti-slip limit plate 333 is driven to separate from the outer wall of the valve stem 5 in the same way, and then the telescopic end of the hydraulic rod 32 is contracted to drive the fixed cover 33 to move and reset, so that the interior of the fixed cover 33 is separated from one end of the valve stem 5, thereby facilitating the assembly between the valve stem 5 and the valve body 4.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0033] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A tool for assembling a butterfly valve, comprising a support platform (1), characterized in that: The rear end of the top of the support platform (1) is provided with an assembly positioning mechanism (2), and the front end of the top of the support platform (1) is provided with a butterfly valve assembly mechanism (3); The assembly positioning mechanism (2) comprises an assembly platform (21), the two sides of the bottom of the assembly platform (21) are fixedly connected to the rear end of the top of the support platform (1), the middle part of the top of the assembly platform (21) is overlapped with a valve body (4), the top of the assembly platform (21) is fixedly installed with a first arc-shaped positioning clamping plate (22), the right side of the valve body (4) is overlapped with the inner wall of the left side of the first arc-shaped positioning clamping plate (22), the left side of the top of the assembly platform (21) is overlapped with a second arc-shaped positioning clamping plate (23), the left side of the top of the support platform (1) is fixedly connected with a support plate (24), the support plate (24) is located on the left side of the second arc-shaped positioning clamping plate (23), the support plate (24) is internally movably sleeved with two push rods (254), the right ends of the two push rods (254) are fixedly connected to the left side of the second arc-shaped positioning clamping plate (23), The butterfly valve assembly mechanism (3) comprises a guide frame (34), the bottom of which is fixedly connected to the front end of the top of the support platform (1), the top of which is overlapped with a positioning plate (31), a hydraulic rod (32) is fixedly installed above the front of the positioning plate (31), the telescopic end of the hydraulic rod (32) extends to the back of the positioning plate (31) and is fixedly connected to a fixed cover (33), a valve stem (5) is movably inserted into the interior of the fixed cover (33), and one end of the valve stem (5) is located at the front end of the valve body (4).

2. A tool for assembling a butterfly valve according to claim 1, characterized in that: The left side of the support plate (24) is fixedly connected with a protective cover (25), the left side of the inner wall of the protective cover (25) is fixedly installed with a No. 1 motor (251), the output end of the No. 1 motor (251) is fixedly connected with a No. 1 screw rod (252), and the right end of the No. 1 screw rod (252) is rotatably connected to the left side of the support plate (24).

3. A tool for assembling a butterfly valve according to claim 2, characterized in that: The protective cover (25) is internally movably sleeved with a push plate (253), the middle portion of which is threadedly sleeved on the outer wall of the No. 1 screw rod (252), and the left ends of the two push rods (254) extend into the interior of the protective cover (25) and are symmetrically fixedly connected to the right side of the push plate (253).

4. The tooling for assembling a butterfly valve according to claim 1, characterized in that: A No. 2 motor (341) is fixedly mounted on the right side of the inner wall of the guide frame (34), and a No. 2 screw rod (342) is fixedly connected to the output end of the No. 2 motor (341), and the output end of the No. 2 screw rod (342) is rotatably connected to the left side of the inner wall of the guide frame (34).

5. The tooling for assembling a butterfly valve according to claim 1, characterized in that: The guide frame (34) is internally slidably connected with a driving block (343), the internal thread of the driving block (343) is sleeved on the outer wall of the second screw rod (342), and the middle part of the bottom of the positioning plate (31) is fixedly connected to the top of the driving block (343).

6. The tooling for assembling a butterfly valve according to claim 1, characterized in that: The inner wall of the fixed cover (33) is symmetrically provided with protective grooves (331), the number of the protective grooves (331) is two, and the insides of the two protective grooves (331) are both provided with arc-shaped anti-slip limit plates (333). The two sides of the fixed cover (33) are threadedly sleeved with screw rods (332), and one end of the screw rod (332) is rotatably connected to the middle part of one side of the arc-shaped anti-slip limit plate (333).

7. The tooling for assembling a butterfly valve according to claim 1, characterized in that: Guide rods (334) are movably sleeved on both sides of the fixed cover (33), and one end of the guide rod (334) extends into the interior of the protection groove (331) and is fixedly connected to one side of the arc-shaped anti-slip limit plate (333).