Tool for integrating two-step pressing of bottom cylinder inner oil seal structure for shock absorber

Abstract

The utility model provides a tool for integrating a bottom cylinder inner oil seal structure for a two-step pressing shock absorber. The tool comprises a rack, an oil seal positioning column in the oil seal installation assembly rotates in the direction close to or away from the manual operation position, and the oil seal positioning column is sleeved with an oil seal. A composite part positioning column in the composite part installation assembly rotates in the direction close to or away from the manual operation position, and the composite part positioning column is sleeved with a composite part. The downward pressing assemblies are installed on the rack, and the downward pressing assemblies are located over the oil seal installation assembly and the composite part installation assembly correspondingly. The positioning assembly, the oil seal mounting assembly and the composite part mounting assembly are provided for the oil seal and the composite part close to the oil seal respectively, in addition, the fixing blocks in the assemblies are used for effectively guaranteeing that the assemblies, the bottom barrel and the air cylinder on the top are located on the same vertical center line, it can be effectively guaranteed that the oil seal structure in the bottom barrel is mounted in place, and the installation efficiency is improved. Manpower and material resources are saved, the installation efficiency is effectively improved, and good quality guarantee is obtained.

Description

Technical Field

[0001] The utility model relates to the field of pressing tooling, in particular to the technical field of oil seal structure installation, and specifically to a tooling with an integrated two-step pressing bottom cylinder inner oil seal structure for a shock absorber. Background Art

[0002] Oil is usually filled into the bottom cylinder of the shock absorber to achieve the function of the shock absorber. The piston can move back and forth in the oil to achieve a cushioning effect. The oil plays a damping and lubricating role in the shock absorber. If leakage occurs, the performance of the shock absorber will be reduced or even fail.

[0003] Vehicles often need to face various complex road conditions and impacts, and shock absorbers need to withstand greater pressure and vibration. Usually, a high-strength oil seal structure is installed at the end of the bottom cylinder, including a composite structure formed by a flat retaining spring, a gasket and a composite part. This requires not only good material quality, but also precise installation position and relative strength between components after installation, so as to prevent internal oil leakage and external impurities and moisture from entering the oil cylinder. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a tooling with an integrated two-step pressing shock absorber bottom cylinder inner oil seal structure to solve the difficulties of the prior art.

[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a tooling for an integrated two-step pressing shock absorber bottom cylinder inner oil seal structure, comprising:

[0006] A frame 1, the frame 1 is placed on the ground, and a workbench 2 close to a manual operation position is installed on the frame 1;

[0007] An oil seal installation assembly, wherein the oil seal installation assembly is installed on a workbench 2, an oil seal positioning column 3 in the oil seal installation assembly rotates in a direction close to or away from a manual operation position, and an oil seal is sleeved on the oil seal positioning column 3;

[0008] A composite component installation assembly, wherein the composite component installation assembly is installed on the workbench 2, and a composite component positioning column 8 in the composite component installation assembly rotates in a direction close to or away from a manual operation position, and a composite component is sleeved on the composite component positioning column 8;

[0009] A press-down assembly is mounted on the frame 1 and is provided in a group, and is respectively located directly above the oil seal mounting assembly and the composite component mounting assembly.

[0010] According to a preferred embodiment, the composite part includes a gasket and a composite part.

[0011] According to a preferred embodiment, the oil seal installation assembly includes:

[0012] The oil seal mounting bearing seat 4 is provided in a pair and is arranged on the left and right sides;

[0013] An oil seal positioning column 3, wherein the oil seal positioning column 3 is vertically arranged and the bottom is sleeved and installed on the first rotating shaft 5;

[0014] A first rotating shaft 5, both ends of which extend out of the rotating shaft and are installed in oil seal mounting bearing seats 4 on both sides through bearings;

[0015] The No. 1 fixing block 6 is installed on one end of the No. 1 rotating shaft 5 and is located on the outer side of the oil seal mounting bearing seat 4. When the end of the No. 1 fixing block 6 away from the No. 1 rotating shaft 5 is against the workbench 2, the oil seal positioning column 3 is vertically arranged upward.

[0016] According to the preferred solution, when the pressing assembly is working, the oil seal positioning column 3, the bottom cylinder and the pressing assembly are on the same vertical center line.

[0017] According to a preferred embodiment, the oil seal positioning column 3 includes, from bottom to top, an integrally arranged bottom column 31 and a guide column 32 , and the outer diameter of the bottom column 31 is the same as the outer diameter of the oil seal.

[0018] According to a preferred embodiment, the composite component installation assembly includes:

[0019] A composite bearing seat 7, wherein the composite bearing seat 7 is provided in a pair and is arranged on the left and right sides;

[0020] A composite component positioning column 8, wherein the composite component positioning column 8 is vertically arranged, and the bottom is sleeved and installed on the second rotating shaft 9;

[0021] A second rotating shaft 9, both ends of which extend out of the rotating shaft and are installed in the composite bearing seats 7 on both sides through bearings;

[0022] The second fixing block 10 is installed on one end of the second rotating shaft 9 and is located on the outer side of the composite component bearing seat 7. When the end of the second fixing block 10 away from the second rotating shaft 9 is against the workbench 2, the composite component positioning column 8 is vertically arranged upward.

[0023] According to a preferred embodiment, when the pressing assembly is working, the composite positioning column 8, the bottom cylinder and the pressing assembly are on the same vertical center line.

[0024] According to the preferred embodiment, the composite positioning column 8 includes, from bottom to top, a limiting column 81, a supporting column 82 and a guide column 83 which are integrally arranged and have gradually decreasing outer diameters;

[0025] A composite part is placed on the support column 82;

[0026] The outer diameter of the limiting column 81 is the same as the outer diameter of the bottom tube.

[0027] According to a preferred embodiment, the pressing assembly comprises:

[0028] A cylinder mounting seat 11, wherein the cylinder mounting seat 11 is arranged parallel to the workbench 2, and both ends of the cylinder mounting seat 11 are supported on the workbench 2 by columns 12;

[0029] A cylinder 13, wherein the cylinder 13 is mounted on the upper surface of the cylinder mounting seat 11 through a cylinder seat, and the cylinder shaft vertically passes through the cylinder mounting seat 11;

[0030] An adjusting screw 14, one end of which is connected to the cylinder shaft via a cylinder joint;

[0031] The pressing block 15 is threadedly connected to the other end of the adjusting screw rod 14 and moves up and down as the cylinder 13 drives.

[0032] According to a preferred solution, the height between the lower pressing block 15 and the adjusting screw rod 14 is locked by a locking nut 16 .

[0033] According to a preferred embodiment, each cylinder 13 at the corresponding upper part of the bottom of the frame 1 is provided with a respective foot control switch 17 .

[0034] According to a preferred embodiment, the lower pressing block 15 is provided in an inverted T-shaped structure, including a horizontal end and a vertical end, wherein the horizontal end is located at the bottom, and the outer diameter of the horizontal end is greater than the outer diameter of the bottom cylinder.

[0035] The utility model provides respective positioning components, oil seal installation components and composite component installation components for the oil seal and the composite components near the oil seal. In addition, the fixing blocks in the components are used to effectively ensure that the components, the bottom cylinder and the top cylinder are on the same vertical center line, which can effectively ensure that the oil seal structure in the bottom cylinder is installed in place, save manpower and material resources, effectively improve installation efficiency, and obtain good quality assurance.

[0036] The best embodiment of the present invention will be described in more detail below in conjunction with the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 The display is a three-dimensional structural schematic diagram of the utility model;

[0038] Figure 2 Shown is an enlarged schematic diagram of the three-dimensional structure of the oil seal installation assembly in the present utility model;

[0039] Figure 3 Shown is an enlarged schematic diagram of the three-dimensional structure of the composite component installation assembly in the present utility model;

[0040] Figure 4 Shown is an enlarged schematic diagram of the three-dimensional structure of the pressing component in the present utility model;

[0041] Description of symbols

[0042] 1. Frame; 2. Workbench; 3. Oil seal positioning column, 31. Bottom column, 32. Guide column; 4. Oil seal mounting bearing seat; 5. No. 1 rotating shaft; 6. No. 1 fixing block; 7. Composite bearing seat; 8. Composite positioning column, 81. Limit column, 82. Support column, 83. Guide column; 9. No. 2 rotating shaft; 10. No. 2 fixing block; 11. Cylinder mounting seat; 12. Column; 13. Cylinder; 14. Adjusting screw; 15. Pressing block; 16. Locking nut; 17. Foot control switch. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0044] Compared with the embodiments shown in the drawings, feasible implementations within the scope of protection of the present invention may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0045] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons with ordinary skills in the field to which the utility model belongs. The words "first", "second" and similar words used in the specification and claims of the utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not necessarily indicate quantity restrictions. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0046] The utility model proposes a tooling for integrating the oil seal structure in the bottom cylinder of a shock absorber with two steps, which is used in the processing technology of the shock absorber bottom cylinder. The utility model does not limit the type of shock absorber, but the structure of the tooling for integrating the oil seal structure in the bottom cylinder of a shock absorber with two steps is particularly suitable for improving manual operation requirements.

[0047] In general, the tooling of the integrated two-step pressing shock absorber bottom cylinder inner oil seal structure proposed in the utility model mainly includes a frame 1, an oil seal installation assembly, a composite installation assembly, and a pressing assembly. Figure 1 , which shows the arrangement relationship of the frame 1, the oil seal installation assembly, the composite component installation assembly, and the pressing assembly.

[0048] In order to achieve the purpose of installing the dust cover and the oil seal in sequence in the integrated bottom cylinder in the same tooling, and to solve the problem in the background technology that vehicles often need to face various complex road conditions and impacts, and the shock absorber needs to withstand greater pressure and vibration, a high-strength oil seal structure is usually installed in the end of the bottom cylinder, including a composite structure formed by the mutual sleeve of a flat retaining spring, a gasket and a composite part. Here, not only good material quality is required, but also the accuracy of the installation position and the relative strength between the components after installation are required, so as to prevent the leakage of internal oil and the entry of external impurities and moisture into the oil cylinder. For this reason, in the technical solution provided in this embodiment, respective positioning components, oil seal installation components and composite component installation components are provided for the oil seal and the composite parts near the oil seal. In addition, the fixed block in the component is used to effectively ensure that the component, the bottom cylinder and the top cylinder are on the same vertical center line, which can effectively ensure that the oil seal structure in the bottom cylinder is installed in place, save manpower and material resources, and effectively improve the installation efficiency, and obtain good quality assurance.

[0049] like Figure 1As shown, a frame 1 is placed on the ground, a workbench 2 close to the manual operation position is installed on the frame 1, an oil seal installation assembly corresponding to the pressing and installing of the oil seal and a composite component installation assembly corresponding to the pressing and installing of the composite component are placed on the workbench 2, and a pressing assembly is correspondingly arranged on the top of the oil seal installation assembly and the composite component installation assembly on the frame 1. When working, ensure that the pressing assembly is on the same vertical center line as the oil seal installation assembly, the composite component installation assembly and the bottom cylinder, so as to achieve the effect of fast and accurate installation.

[0050] It should be specifically explained that in this embodiment, the oil seal is first installed, and an oil seal installation assembly is configured for this purpose, wherein a pair of oil seal installation bearing seats 4 are provided and arranged on the left and right, and the two ends of the first rotating shaft 5 extend out of the rotating shaft and are installed in the oil seal installation bearing seats 4 on both sides through bearings, and an oil seal positioning column 3 is vertically installed on the first rotating shaft 5;

[0051] Since this structural part corresponds to the installation of the oil seal, the oil seal positioning column 3 includes an integrally arranged bottom column 31 and a guide column 32 from bottom to top, wherein the outer diameter of the bottom column 31 is the same as the outer diameter of the oil seal, that is, the oil seal is placed on the base 31 before installation; then, in order to ensure the coaxial arrangement of the oil seal, the bottom cylinder and the down-pressing assembly, a No. 1 fixing block 6 is installed on one end of the No. 1 rotating shaft 5 and on the outside of the oil seal mounting bearing seat 4. When the No. 1 fixing block 6 is away from the end of the No. 1 rotating shaft 5 and abuts against the workbench 2, the oil seal positioning column 3 is arranged vertically upward, so that when the down-pressing assembly is working, the oil seal positioning column 3, the bottom cylinder and the down-pressing assembly are on the same vertical center line.

[0052] As mentioned above, a multi-step operation tool is provided in this embodiment. Therefore, after the oil seal installation assembly is completed, the semi-finished bottom cylinder will be manually transferred to the composite component installation assembly for the next pressing process. Here, the gasket and the composite component are pressed into the bottom cylinder. Since the size structure of the gasket and the composite component is different from that of the bottom cylinder, and the installation height in the bottom cylinder is also different, the composite component installation assembly will be configured to include a composite component bearing seat 7, a composite component positioning column 8, and a second rotating shaft 9. Figure 3 As shown, a pair of composite bearing seats 7 are provided and arranged on the left and right. The two ends of the second rotating shaft 9 extend out of the rotating shaft and are installed in the composite bearing seats 7 on both sides through bearings. The composite positioning column 8 is vertically arranged, and the bottom sleeve is installed on the second rotating shaft 9. In order to match the installation and positioning of the composite part, the composite positioning column 8 includes, from bottom to top, a limit column 81, a support column 82 and a guide column 83 which are integrally arranged and have gradually decreasing outer diameters, wherein a composite part is placed on the support column 82, and the outer diameter of the limit column 81 is the same as the outer diameter of the bottom cylinder, which is used to prevent the bottom cylinder from being further pressed down under the pressure of the pressing component, resulting in interference installation.

[0053] On this basis, it is also necessary to realize that when the pressing assembly is working, the composite part positioning column 8, the bottom cylinder and the pressing assembly are on the same vertical center line. Therefore, a No. 2 fixing block 10 is installed on one end of the No. 2 rotating shaft 9 and located on the outside of the composite part bearing seat 7. When the No. 2 fixing block 10 is away from the end of the No. 2 rotating shaft 9 and is against the workbench 2, the composite part positioning column 8 is set vertically upward.

[0054] like Figure 4 As shown in the figure, the structure of the pressing assembly is shown. The bottom cylinder processed in this embodiment is very long relative to the height of the oil seal and the composite part. The oil seal and the composite part are located at the bottom of the bottom cylinder when installed, and the part where the pressing force of the pressing assembly is located at the top of the bottom cylinder. Considering the quality of installation, the structure in the pressing assembly includes a cylinder mounting seat 11, a cylinder 13, an adjusting screw 14 and a pressing block 15. The cylinder mounting seat 11 is arranged above the workbench 2 in parallel, and both ends are supported on the workbench 2 by columns 12, which can provide stable support for the installation of the cylinder 13, so the cylinder 13 is The cylinder seat is installed on the upper surface of the cylinder mounting seat 11. When in use, the cylinder shaft vertically passes through the cylinder mounting seat 11, one end of the adjusting screw 14 is connected to the cylinder shaft through the cylinder joint, and the lower pressure block 15 is threadedly connected to the other end of the adjusting screw 14 and moves up and down with the drive of the cylinder 13. According to the installation height required by different products, the height between the lower pressure block 15 and the adjusting screw 14 is locked by a locking nut 16; further, each cylinder 13 at the top corresponding to the bottom of the frame 1 is provided with its own foot control switch 17, which is convenient for the operator to control the cylinder.

[0055] Preferably, in order to ensure that the force applied to the bottom tube is dispersed and uniform during the process of applying pressure to the bottom tube, the lower pressure block 15 is arranged in an inverted T-shaped structure, including a horizontal end and a vertical end, and the horizontal end is arranged at the bottom, but the outer diameter of the horizontal end is larger than the outer diameter of the bottom tube.

[0056] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A tooling for an integrated two-step pressing shock absorber bottom cylinder inner oil seal structure, characterized in that: include: A frame (1), the frame (1) is placed on the ground, and a workbench (2) is installed on the frame (1) near a manual operation position; An oil seal installation assembly, the oil seal installation assembly being installed on a workbench (2), an oil seal positioning column (3) in the oil seal installation assembly rotating in a direction approaching or moving away from a manual operation position, and an oil seal being sleeved on the oil seal positioning column (3); A composite component installation assembly, the composite component installation assembly is installed on a workbench (2), a composite component positioning column (8) in the composite component installation assembly rotates in a direction approaching or moving away from a manual operation position, and a composite component is sleeved on the composite component positioning column (8); A press-down assembly is mounted on the frame (1), and a group of press-down assemblies are provided, each of which is located directly above the oil seal mounting assembly and the composite component mounting assembly.

2. The tooling for the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 1 is characterized in that: The oil seal installation assembly comprises: An oil seal mounting bearing seat (4), wherein a pair of the oil seal mounting bearing seats (4) are provided and arranged on the left and right sides; An oil seal positioning column (3), wherein the oil seal positioning column (3) is arranged vertically and the bottom thereof is sleeved and mounted on the first rotating shaft (5); A first rotating shaft (5), both ends of which extend out of the rotating shaft and are installed in oil seal mounting bearing seats (4) on both sides through bearings; A No. 1 fixing block (6), the No. 1 fixing block (6) is mounted on one end of the No. 1 rotating shaft (5) and is located outside the oil seal mounting bearing seat (4); when the end of the No. 1 fixing block (6) away from the No. 1 rotating shaft (5) is abutted against the workbench (2), the oil seal positioning column (3) is arranged vertically upward.

3. The tooling of the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 2 is characterized in that: The oil seal positioning column (3) comprises, from bottom to top, a bottom column (31) and a guide column (32) which are integrally arranged, and the outer diameter of the bottom column (31) is the same as the outer diameter of the oil seal.

4. The tooling for the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 3 is characterized in that: The composite component installation assembly comprises: A composite bearing seat (7), wherein a pair of composite bearing seats (7) are provided and arranged on the left and right sides; A composite component positioning column (8), wherein the composite component positioning column (8) is arranged vertically and the bottom thereof is sleeved and mounted on the second rotating shaft (9); A second rotating shaft (9), both ends of which extend out of the rotating shaft and are installed in the composite bearing seats (7) on both sides through bearings; A second fixing block (10) is installed on one end of the second rotating shaft (9) and is located outside the composite component bearing seat (7). When the end of the second fixing block (10) away from the second rotating shaft (9) is against the workbench (2), the composite component positioning column (8) is arranged vertically upward.

5. The tooling for the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 4 is characterized in that: The composite positioning column (8) comprises, from bottom to top, a limiting column (81), a supporting column (82) and a guide column (83) which are integrally arranged and have gradually decreasing outer diameters; A composite component is placed on the support column (82); The outer diameter of the limiting column (81) is the same as the outer diameter of the bottom cylinder.

6. The tooling for the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 5 is characterized in that: The pressing assembly comprises: A cylinder mounting seat (11), wherein the cylinder mounting seat (11) is arranged parallel to the top of the workbench (2), and both ends of the cylinder mounting seat (11) are supported on the workbench (2) by columns (12); A cylinder (13), wherein the cylinder (13) is mounted on the upper surface of the cylinder mounting seat (11) via a cylinder seat, and the cylinder shaft vertically passes through the cylinder mounting seat (11); An adjusting screw rod (14), one end of which is connected to the cylinder shaft via a cylinder joint; A lower pressing block (15) is threadedly connected to the other end of the adjusting screw rod (14) and moves up and down as driven by the cylinder (13).

7. The tooling for the bottom cylinder inner oil seal structure for the integrated two-step pressing shock absorber according to claim 6 is characterized in that: The lower pressing block (15) is arranged in an inverted T-shaped structure, comprising a horizontal end and a vertical end, wherein the horizontal end is located at the bottom, and the outer diameter of the horizontal end is greater than the outer diameter of the bottom cylinder.

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