End cover assembling equipment

By designing a multifunctional end cover assembly equipment, the assembly of the cover plate, iron sheet, foam cotton and edge barrier of the battery frame is automatically completed, solving the problem of low assembly efficiency in the prior art and achieving rapid and efficient assembly of the battery frame.

CN222831173UActive Publication Date: 2025-05-06SUZHOU BORUC ROBOT SYST ENG CO LTD
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Patent Information

Application Number
CN202421788048.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the existing automotive battery frame assembly process, assembling cover plates and assembling iron sheets, foam cotton, and edge barriers are separate processes, and manual operations are required, resulting in low assembly efficiency.

Method used

A multifunctional end cover assembly equipment is designed, including a machine, product silo, three-axis linear module, feeding and grabbing cylinder, conveying line, glue injection mechanism, iron sheet mechanism, laser marking head mechanism, load transfer and flip foam cotton mechanism and cutting mechanism. By mechanizing instead of manual operation, automatic assembly of cover plate, iron sheet, foam cotton and edge barrier is realized.

Benefits of technology

The rapid assembly of the battery frame is achieved, the assembly efficiency is improved, manual operation is reduced, and a complete automated assembly line is formed.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to end cover assembling equipment which comprises a machine table, and a product bin, a three-axis linear module and a feeding grabbing electric cylinder driven by the three-axis linear module are arranged on one side of the machine table. The machine table is provided with a conveying line, a glue injection mechanism, an end cover feeding and installing mechanism, an iron sheet pasting mechanism, a laser marking head mechanism, a transferring, overturning and foam pasting mechanism and a discharging mechanism, the glue injection mechanism, the end cover feeding and installing mechanism, the iron sheet pasting mechanism, the laser marking head mechanism, the transferring, overturning and foam pasting mechanism and the discharging mechanism are located on the conveying line, carriers are arranged on the conveying line, each carrier corresponds to one mechanism, and a feeding and grabbing electric cylinder grabs and moves material pipes in a product bin to the carriers. Therefore, the product provided by the utility model can form a complete assembly line, and is complete in function and high in assembly efficiency.
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Description

Technical Field

[0001] The present application belongs to the technical field of automobile parts production, and in particular, relates to an end cover assembly device. Background Art

[0002] When assembling the end cover plate of the battery frame on the car, it is often just the end cover plate that is assembled. However, after the cover plate assembly process, the battery frame also needs to be assembled with iron sheets, foam cotton, and retaining edges to form a complete frame. However, in the existing process, assembling the cover plate and assembling the iron sheet, foam cotton, and retaining edges are separate processes, and are operated by different workers. It takes a lot of time to connect one process to another, and the end cover assembly equipment also requires manual limit frame assembly and then plugging in the cover plate. It is basically manual operation, resulting in average assembly efficiency, so an improved technology is proposed. Utility Model Content

[0003] The utility model provides multifunctional end cover assembly equipment which can quickly assemble a complete battery frame.

[0004] The technical solution adopted by the utility model to solve its technical problems is: an end cap assembly device, including a machine table, a product material bin, a three-axis linear module and a feeding and grabbing electric cylinder driven by the three-axis linear module on one side of the machine table, a conveyor line and a glue injection mechanism located at the conveyor line, an end cap feeding and installation mechanism, an iron sheet pasting mechanism, a laser marking head mechanism, a transfer and flipping foam cotton pasting mechanism, and a material unloading mechanism are arranged on the machine table, and a carrier is arranged on the conveyor line, each carrier corresponds to a group of mechanisms, and the feeding and grabbing electric cylinder transfers the product material The material tube in the bin is grabbed and moved to the carrier. The glue injection mechanism has two groups located on both sides of the conveyor line, and glue is applied on both sides. The end cover loading and installation mechanism has two groups located on both sides of the conveyor line, including the end cover loading position, XYZ material picking and displacement module 1, clamping cylinder, and clamping cylinder. The XYZ material picking and displacement module 1 is located on one side of the end cover loading position. The clamping cylinder is installed on the slider of the XYZ material picking and displacement module 1, and the clamping cylinder is installed under the clamping cylinder to press the end cover to both ends of the product on the carrier.

[0005] Furthermore, the iron sheet sticking mechanism includes a label box, an iron sheet preloading device, a transverse servo module, a lifting cylinder and a suction cup. The transverse servo module drives the lifting cylinder to move. The suction cup is installed at the output end of the lifting cylinder to absorb the iron sheet.

[0006] Furthermore, the laser marking head mechanism includes a second transverse servo module and a laser marking machine. The second transverse servo module drives the laser marking machine to move and laser mark the product on the carrier.

[0007] Furthermore, the transfer, flipping and foam sticking mechanism comprises a foam displacement component and a foam sticking component.

[0008] Furthermore, the foam cotton displacement component includes a foam cotton double material bin, a foam cotton grabbing electric cylinder, and an XYZ material grabbing displacement module 2. The XYZ material grabbing displacement module 2 drives the foam cotton grabbing electric cylinder to grab the foam surface in the foam cotton double material bin and move it to the product.

[0009] Furthermore, the foam cotton pasting component includes a feeding displacement mechanism, a foam cotton positioning fixture, and a lifting and flipping mechanism. The feeding displacement mechanism drives the foam cotton positioning fixture to move, and the lifting and flipping mechanism flips the pasting after the feeding displacement.

[0010] Furthermore, the unloading mechanism includes a synchronous belt positioning module, a finished product grabbing mechanism, and a finished product placement docking device. The synchronous belt positioning module drives the finished product grabbing mechanism to grab the finished product and then move it to the finished product placement docking device.

[0011] The beneficial effects of the utility model are:

[0012] 1. The utility model uses machinery to replace manual labor to realize the assembly of the end cap and the assembly of subsequent processes, which can form a complete assembly line with complete functions;

[0013] 2. During this period, there is no need to operate each carrier separately, which greatly saves assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present application;

[0016] Figure 2 This is a schematic diagram of the structure of the end cover feeding and installation mechanism of an embodiment of the present application;

[0017] Figure 3 It is a schematic diagram of the structure of the laser marking head mechanism of an embodiment of the present application;

[0018] Figure 4 This is a schematic diagram of the structure of the transfer and flipping foam cotton sticking mechanism of the embodiment of the present application;

[0019] The reference numerals in the figure are:

[0020] 1. Machine, 2. Product silo, 3. Three-axis linear module, 4. Feeding and grabbing electric cylinder, 5. Conveyor line, 6. Glue injection mechanism, 7. End cover feeding and installation mechanism, 8. Iron sheet pasting mechanism, 9. Laser marking head mechanism, 10. Transfer, flip and foam cotton pasting mechanism, 11. Unloading mechanism, 12. Work station, 13. End cover loading position, 14. XYZ material picking displacement module 1, 15. Clamping cylinder, 16. Clamping cylinder, 17. Iron sheet preloading fixture, 18. Transverse servo module 1, 19. Transverse servo module 2, 20. Foam cotton double silo, 21. Laser marking machine, 22. Foam cotton displacement assembly, 23. Foam cotton grabbing electric cylinder, 24. XYZ material picking displacement module 2, 25. Synchronous belt position module, 26. Lifting cylinder. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.

[0023] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0024] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments. Example

[0025] The present embodiment provides an end cap assembly device, including a machine 1, a product silo 2, a three-axis linear module 3 and a feeding and grabbing electric cylinder 4 driven by the three-axis linear module 3 are provided on one side of the machine 1, a conveyor line 5 and a glue injection mechanism 6, an end cap feeding and installation mechanism 7, an iron sheet pasting mechanism 8, a laser marking head mechanism 9, a transfer and flipping foam cotton pasting mechanism 10, and a material unloading mechanism 11 are provided on the machine 1, and a carrier 12 is provided on the conveyor line 5, each carrier 12 corresponds to a group of mechanisms, one to one corresponding to the glue injection mechanism 6, the end cap feeding and installation mechanism 7, the iron sheet pasting mechanism 8, the laser marking head mechanism 9, the transfer and flipping foam cotton pasting mechanism 10, and the material unloading mechanism 11; the feeding and grabbing electric cylinder 4 grabs the material tube in the product silo 2 and moves it to the carrier 12, and the glue injection mechanism 6 has two groups of respectively located On both sides of the conveyor line 5, glue is applied on both sides of the product. The end cover loading and installation mechanism 7 is provided with two groups located on both sides of the conveyor line 5, including an end cover loading position 13, an XYZ material picking and displacement module 14, a clamping cylinder 15, and a clamping cylinder 16. The XYZ material picking and displacement module 14 is located on one side of the end cover loading position 13. The clamping cylinder 15 is installed on the XYZ material picking and displacement module 14 slider, and the clamping cylinder 16 is installed under the clamping cylinder 15. The clamping cylinder 16 clamps the end cover to install the end cover on the side of the product on the carrier 12, and then the clamping cylinder 15 presses it with glue, and then enters the iron sheet pasting mechanism 8 iron sheet in turn, the laser marking head mechanism 9 laser marking, the transfer and flipping foam cotton pasting mechanism 10 pastes the foam cotton on the corresponding position of the product, and the unloading mechanism 11 completes the unloading.

[0026] Specifically, the iron sheet sticking mechanism 8 includes a label box, an iron sheet preloading device 17, a transverse servo module 18, a lifting cylinder 26 and a suction cup. The transverse servo module 18 drives the lifting cylinder 26 to move. The suction cup is installed at the output end of the lifting cylinder 26. The suction cup absorbs the iron sheet and places it at the corresponding position of the product.

[0027] Specifically, the laser marking head mechanism 9 includes a second transverse servo module 19 and a laser marking machine 21. The second transverse servo module 19 drives the laser marking machine 21 to move and laser mark the product on the carrier.

[0028] Specifically, the transfer, flipping and foam sticking mechanism 10 includes a foam displacement component 22 and a foam sticking component.

[0029] Among them, the foam cotton displacement component 22 includes a foam cotton double material bin 20, a foam cotton grabbing electric cylinder 23, and an XYZ material grabbing displacement module 24. The XYZ material grabbing displacement module 24 drives the foam cotton grabbing electric cylinder 23 to grab the foam surface in the foam cotton double material bin and move it to the product.

[0030] The foam cotton pasting assembly includes a feeding displacement mechanism, a foam cotton positioning fixture, and a lifting and flipping mechanism. The feeding displacement mechanism drives the foam cotton positioning fixture to move, and the feeding displacement mechanism lifts and flips the foam cotton positioning fixture for flipping and pasting.

[0031] Finally, the unloading mechanism 11 includes a synchronous belt positioning module 25, a finished product grabbing mechanism, and a finished product placement docking device. The synchronous belt positioning module 25 drives the finished product grabbing mechanism to grab the finished product and then move it to the finished product placement docking device.

[0032] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An end cap assembly device, comprising a machine platform, characterized in that: A product silo, a three-axis linear module and a feeding and grabbing electric cylinder driven by the three-axis linear module are provided on one side of the machine. A conveyor line and a glue injection mechanism, an end cover feeding and installation mechanism, an iron sheet pasting mechanism, a laser marking head mechanism, a transfer and flipping foam cotton pasting mechanism, and a feeding mechanism are provided on the machine. A carrier is provided on the conveyor line. The feeding and grabbing electric cylinder grabs the material tube in the product silo and moves it to the carrier. The glue injection mechanism has two groups located on both sides of the conveyor line respectively, and glue is applied on both sides. The end cover feeding and installation mechanism has two groups located on both sides of the conveyor line respectively, including an end cover feeding position, an XYZ material picking displacement module 1, a clamping cylinder, and a clamping cylinder. The XYZ material picking displacement module 1 is located on one side of the end cover feeding position. The clamping cylinder is installed on a slider of the XYZ material picking displacement module 1, and the clamping cylinder is installed under the clamping cylinder to clamp the end cover to both ends of the product on the carrier.

2. The end cap assembly device according to claim 1, characterized in that: The iron sheet sticking mechanism includes a label box, an iron sheet preloading device, a transverse servo module, a lifting cylinder and a suction cup. The transverse servo module drives the lifting cylinder to move. The suction cup is installed at the output end of the lifting cylinder, and the suction cup absorbs the iron sheet.

3. The end cap assembly device according to claim 2, characterized in that: The laser marking head mechanism comprises a second transverse servo module and a laser marking machine. The second transverse servo module drives the laser marking machine to move and laser mark the product on the carrier.

4. The end cap assembly device according to claim 1, characterized in that: The transfer, flipping and foam-attaching mechanism comprises a foam-attaching displacement component and a foam-attaching component.

5. The end cap assembly device according to claim 4, characterized in that: The foam cotton displacement component includes a foam cotton double material bin, a foam cotton grabbing electric cylinder, and an XYZ material picking displacement module 2. The XYZ material picking displacement module 2 drives the foam cotton grabbing electric cylinder to grab the foam surface in the foam cotton double material bin and move it to the product.

6. The end cap assembly device according to claim 5, characterized in that: The foam cotton pasting component comprises a feeding displacement mechanism, a foam cotton positioning fixture, and a lifting and flipping mechanism. The feeding displacement mechanism drives the foam cotton positioning fixture to move, and the lifting and flipping mechanism flips and pastes after the feeding displacement.

7. The end cap assembly device according to claim 1, characterized in that: The unloading mechanism includes a synchronous belt positioning module, a finished product grabbing mechanism, and a finished product placement docking device. The synchronous belt positioning module drives the finished product grabbing mechanism to grab the finished product and then moves it to the finished product placement docking device.