Flange plate machining support
By designing a flange processing support containing multiple components, the problem of not being able to adapt to flanges in the prior art is solved, and the stable positioning and adaptability of the flange is achieved, and the production efficiency and applicability are improved.
Patent Information
- Application Number
- CN202420996858.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing flange processing support cannot adapt to flanges of different specifications, resulting in cumbersome operation, inconvenient disassembly and increased production costs.
A machining support including a base, annular groove, a rotating groove, a transmission cavity, a driving gear, a power mechanism, a transverse screw, a moving plate, a positioning wheel and a limiting plate are designed, and the stable positioning and vertical limiting of the flange are achieved through these components.
The stable positioning of the flange is achieved and the adaptability of flanges of different sizes and thicknesses is improved, and the suitability and production efficiency of the processing support is reduced, and the operation complexity and production costs are reduced.
Smart Images

Figure CN222831242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to a flange processing support. Background Art
[0002] Flange is a disc-shaped part used to connect two pipes. It is most common in pipeline engineering. Flanges are used in pairs. There are holes on the surface of the flanges. They are connected by bolts. At the ends of the two pipes that need to be connected, a flange is installed on each side. Low-pressure pipelines can use threaded flanges, and pressures above 4 kg use welded flanges. Add a gasket between the two flanges and then tighten them with bolts.
[0003] Since holes need to be drilled on the flange, the flange needs to be placed flat on the corresponding processing support, but the existing processing support has a simple structure. Since the inner diameters of flanges of different specifications are different, the traditional single processing support cannot meet the use of flanges of different specifications. Flanges of different specifications require processing supports of different sizes, which results in the need to replace the support at any time during processing, which is cumbersome to operate, inconvenient to disassemble and assemble, and increases production costs. In order to address this technical problem, a processing support for a flange is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a flange processing support.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A flange processing support comprises a base, characterized in that an annular groove and a plurality of rotating grooves are provided on the upper end surface of the base, a transmission cavity is provided inside the base, a driving gear is rotatably provided on the inner wall of the transmission cavity, a power mechanism connected to the driving gear is provided in the transmission cavity, a plurality of rotating grooves are rotatably provided with a horizontal screw, the horizontal screw extends into the transmission cavity and is connected to the driving gear through a rotating mechanism, a movable plate is threadedly mounted on the horizontal screw, a positioning wheel is fixedly mounted on the movable plate, a vertical screw is rotatably provided on the positioning wheel, and a limiting disk is threadedly mounted on the vertical screw.
[0007] Preferably, the power mechanism comprises a driving motor installed in the transmission cavity, and the output shaft of the driving motor is fixedly connected to the driving gear.
[0008] Preferably, the rotating mechanism comprises a transmission gear mounted on the end of the transverse screw, the driving gear and the transmission gear are both bevel gears, and the driving gear is vertically meshed with the transmission gear.
[0009] Preferably, a cross bar is provided in the rotating groove, the cross bar is parallel to the cross screw, and the cross bar slides through the movable plate.
[0010] Preferably, a vertical rod is installed on the upper end surface of the positioning wheel, the vertical rod is parallel to the vertical screw rod, and the vertical rod slides through the limiting plate.
[0011] Preferably, the arc-shaped outer wall of the positioning wheel and the bottom wall of the limiting plate are both provided with protection pads, and the protection pads are made of rubber and have anti-slip grooves on the surface.
[0012] Beneficial effects of the utility model:
[0013] 1. By setting the horizontal screw, driving gear, transmission gear, moving plate and positioning wheel, the stable positioning operation of the flange to be processed placed on the base is realized, ensuring its stability during the processing, and the spacing between multiple positioning wheels can be flexibly adjusted, so that the device can adapt to flanges of various sizes within a certain range, thereby improving the applicability of the device.
[0014] 2. By setting the vertical screw and the limit plate, the vertical limit of the flange can be achieved through the limit plate, thereby improving its stability when placed on the base, and the height of the limit plate can be adjusted, so that the device can adapt to flanges of various thicknesses within a certain range, further improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of a flange processing support proposed by the utility model;
[0016] Figure 2 for Figure 1 Schematic diagram of the vertical section structure;
[0017] Figure 3 for Figure 2 A schematic diagram of the enlarged structure.
[0018] In the figure: 1 base, 2 rotating groove, 3 horizontal screw, 4 moving plate, 5 positioning wheel, 6 vertical screw, 7 limit plate, 8 vertical rod, 9 annular groove, 10 horizontal rod, 11 transmission cavity, 12 driving motor, 13 driving gear, 14 transmission gear. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-3A flange processing support includes a base 1. The upper end surface of the base 1 is provided with an annular groove 9 and a plurality of rotating grooves 2. As shown in the figure, the annular groove 9 is V-shaped in vertical section, which is conducive to the waste generated by the flange processing falling into its inner bottom wall for collection.
[0021] A transmission chamber 11 is provided inside the base 1, and a driving gear 13 is rotatably provided on the inner wall of the transmission chamber 11. A power mechanism connected to the driving gear 13 is provided in the transmission chamber 11, and a horizontal screw 3 is rotatably provided in multiple rotating grooves 2. The horizontal screw 3 extends into the transmission chamber 11 and is connected to the driving gear 13 through a rotating mechanism. A movable plate 4 is threadedly sleeved on the horizontal screw 3, and a positioning wheel 5 is fixedly installed on the movable plate 4. A vertical screw 6 is rotatably provided on the positioning wheel 5, and a limit disk 7 is threadedly sleeved on the vertical screw 6.
[0022] The power mechanism includes a drive motor 12 installed in the transmission cavity 11. The output shaft of the drive motor 12 is fixedly connected to the driving gear 13. The drive motor 12 is a power device. After the drive motor 12 is started, it can directly drive the driving gear 13 connected to its output shaft to rotate.
[0023] The rotating mechanism includes a transmission gear 14 installed on the end of the horizontal screw 3. The driving gear 13 and the transmission gear 14 are both bevel gears. The driving gear 13 and the transmission gear 14 are vertically meshed. With the help of the above-mentioned driving gear 13 and the transmission gear 14, the power transmission of the drive motor 12 is realized, and the synchronous rotation of the four horizontal screws 3 is realized after the drive motor 12 is started.
[0024] A horizontal bar 10 is provided in the rotating groove 2, the horizontal bar 10 is parallel to the horizontal screw 3, and the horizontal bar 10 slides through the moving plate 4. A vertical bar 8 is installed on the upper end surface of the positioning wheel 5, the vertical bar 8 is parallel to the vertical screw 6, and the vertical bar 8 slides through the limiting plate 7. As shown in the figure, the horizontal bar 10 and the vertical bar 8 both play a limiting role, preventing the moving plate 4 from rotating with the horizontal screw 3, and preventing the limiting plate 7 from rotating with the vertical screw 6.
[0025] The arc-shaped outer wall of the positioning wheel 5 and the bottom wall of the limiting plate 7 are both provided with protective pads, which are made of rubber and have anti-skid patterns on the surface. The protective pads made of rubber and having anti-skid patterns play a protective and anti-skid role, avoiding friction damage to the outer wall of the flange.
[0026] When the utility model is used, the flange to be processed is placed at the center of the upper end surface of the base 1, and then the driving motor 12 is started. The driving motor 12 directly drives the active gear 13 to rotate, and the active gear 13 cooperates with the transmission gear 14 to drive the horizontal screw 3 to rotate. When the horizontal screw 3 rotates, the movable plate 4 threadedly mounted thereon can drive the positioning wheel 5 to move, and the four positioning wheels 5 move close to each other, and finally the extrusion and fixing operation of the arc-shaped outer wall of the flange is realized. At this time, since the limiting plate 7 is on the upper end surface of the flange, the vertical limiting of the flange is realized, and its stability when placed on the base 1 is ensured, and the waste generated by the drilling of the flange will fall into the annular groove 9 for collection.
[0027] In this solution, after the vertical screw rod 6 is rotated, the limit plate 7 threadedly mounted thereon will be adjusted up and down, and corresponding adjustments can be made when dealing with flanges of different thicknesses.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A flange processing support, comprising a base (1), characterized in that: An annular groove (9) and a plurality of rotating grooves (2) are provided on the upper end surface of the base (1); a transmission chamber (11) is provided inside the base (1); a driving gear (13) is rotatably provided on the inner wall of the transmission chamber (11); a power mechanism connected to the driving gear (13) is provided in the transmission chamber (11); a transverse screw (3) is rotatably provided in each of the plurality of rotating grooves (2); the transverse screw (3) extends into the transmission chamber (11) and is connected to the driving gear (13) via a rotating mechanism; a movable plate (4) is threadedly sleeved on the transverse screw (3); a positioning wheel (5) is fixedly mounted on the movable plate (4); a vertical screw (6) is rotatably provided on the positioning wheel (5); a limiting disk (7) is threadedly sleeved on the vertical screw (6).
2. A flange processing support according to claim 1, characterized in that: The power mechanism comprises a driving motor (12) installed in a transmission chamber (11), and an output shaft of the driving motor (12) is fixedly connected to a driving gear (13).
3. A flange processing support according to claim 2, characterized in that: The rotating mechanism comprises a transmission gear (14) mounted on the end of the transverse screw (3); the driving gear (13) and the transmission gear (14) are both bevel gears; the driving gear (13) and the transmission gear (14) are vertically meshed.
4. A flange processing support according to claim 3, characterized in that: A cross bar (10) is arranged in the rotating groove (2), the cross bar (10) is parallel to the cross screw (3), and the cross bar (10) slides through the moving plate (4).
5. A flange processing support according to claim 4, characterized in that: A vertical rod (8) is installed on the upper end surface of the positioning wheel (5), the vertical rod (8) is parallel to the vertical screw rod (6), and the vertical rod (8) slides through the limiting plate (7).
6. A flange processing support according to claim 5, characterized in that: The arc-shaped outer wall of the positioning wheel (5) and the bottom wall of the limiting plate (7) are both provided with protective pads, and the protective pads are made of rubber and have anti-skid patterns on the surface.