Special tool for manufacturing hydrogen measuring probe
By designing a special tool for hydrogen measurement probe, using a servo motor to drive the screw and scissor arms, the synchronous positioning and infusion of multiple ceramic heads is achieved, solving the problem of time-consuming and labor-intensive filling process of hydrogen measurement probe and improving the infusion efficiency.
Patent Information
- Application Number
- CN202420234533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-01-31
AI Technical Summary
When filling the paste material with the hydrogen measuring probe, it requires manual handheld fixtures to position and inject, resulting in a time-consuming and labor-intensive and inefficient in the infusion process.
A special tool for the production of hydrogen measurement probes is designed, including a carrier plate, a support frame, a porous ceramic head, a hydrogen measurement probe capillary, a clamp and a driving mechanism. The screw and scissor arms are driven by a servo motor to realize the synchronous positioning and filling of multiple ceramic heads.
The perfusion efficiency is improved, and the synchronous positioning and perfusion of multiple ceramic heads is realized, reducing the time and labor intensity of manual operation.
Smart Images

Figure CN222831601U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hydrogen measuring probe processing, and more specifically, to a special tooling for manufacturing hydrogen measuring probes. Background Art
[0002] Hydrogen damage to metal equipment and pipelines used in the field of oil and gas development is mainly caused by acidic gases in natural gas. Excessive hydrogen content in metals can lead to material failure forms such as cracking and fracture, causing ecological harm and industrial safety threats. It is necessary to conduct real-time corrosion monitoring of pipelines and other equipment used in petrochemical plant production. For example, monitoring of hydrogen flux is crucial to the economic operation and maintenance of process equipment. The porous ceramic head used in the hydrogen measuring probe needs to be filled with a special paste-like material.
[0003] When hydrogen measuring probes are poured into paste materials, it is usually necessary to manually hold a clamp and position and pour a single probe, which makes the pouring process time-consuming and labor-intensive, and the efficiency of hydrogen measuring probe production is not high enough. Therefore, in order to solve such problems, we propose a special tooling for hydrogen measuring probe production. Utility Model Content
[0004] In order to solve the above problems, the present application provides a special tooling for manufacturing a hydrogen measuring probe, which adopts the following technical solution:
[0005] A special tooling for making a hydrogen measuring probe comprises a bearing plate, a supporting frame is arranged at the top of the bearing plate, a plurality of porous ceramic heads distributed in an array are movably arranged at the top of the supporting frame, a hydrogen measuring probe capillary is slidably inserted into the grouting port of the porous ceramic head, two supporting rods are fixedly installed between the left and right sides of the supporting frame, a plurality of sliding blocks distributed in an array are slidably installed between the two supporting rods, a U-shaped block is fixedly installed at the top of the plurality of sliding blocks, a limiting axis is fixedly installed between two vertical sections of the U-shaped block, a scissor arm is installed between two adjacent U-shaped blocks through the limiting axis, a driving mechanism for equidistantly adjusting the spacing between the plurality of sliding blocks is arranged in the supporting frame, a clamping block is fixedly installed at the bottom ends of the plurality of sliding blocks, the cross section of the clamping block is arranged in an "I" shape, four ends of the clamping block are provided with clamping grooves for fixing the hydrogen measuring probe capillary, and two adjacent clamping blocks cooperate with the clamping grooves to fix two adjacent hydrogen measuring probe capillaries.
[0006] Preferably, a plurality of universal pulleys distributed in an array are provided at the bottom end of the bearing plate, and a self-locking structure is provided inside the universal pulley.
[0007] Preferably, the driving mechanism includes a servo motor, a screw is rotatably installed between the left and right sides of the support frame, the two sliders located on the outside are threadedly connected to the screw, the servo motor is fixedly installed on an outer wall of one side of the support frame, and the output shaft of the servo motor is fixedly connected to the screw through a coupling.
[0008] Preferably, the screw rod comprises a rod body and two sections of threaded bodies with opposite rotation directions and the same pitch, and the two sliders located on the outside match with adjacent threaded bodies.
[0009] Preferably, the clamping groove wall of the clamping block is provided with a rubber layer.
[0010] In summary, this application includes the following beneficial technical effects:
[0011] By installing the supporting plate, multiple hydrogen measuring probe capillaries are respectively inserted into adjacent porous ceramic heads and placed in the clamping groove of the clamping block. The driving mechanism cooperates with multiple scissor arms to drive multiple sliders to slide synchronously and equidistantly between the two support rods. Multiple clamps simultaneously reduce the spacing to fix the hydrogen measuring probe capillary, and the paste-like special material is sent from the hydrogen measuring probe capillary into the porous ceramic head. After the porous ceramic head paste is fixed, the driving mechanism cooperates with multiple scissor arms to drive multiple sliders and clamps to increase the spacing, and remove multiple groups of porous ceramic heads and hydrogen measuring probe capillaries. It has a synchronous positioning structure for multiple ceramic heads and improves the perfusion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of this application;
[0013] Figure 2 This is the installation structure diagram of the scissor arm of this application;
[0014] Figure 3 This is a diagram of the installation structure of the clamping block of this application.
[0015] Description of the numbers in the figure:
[0016] 1. Loading plate; 2. Universal pulley; 3. Support frame; 4. Porous ceramic head; 5. Hydrogen probe capillary; 6. Support rod; 7. Slider; 8. U-shaped block; 9. Limiting shaft; 10. Scissor arm; 11. Screw; 12. Servo motor; 13. Clamping block; 14. Clamping groove. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0018] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0019] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0020] The following is combined with Figure 1-3 This application is described in further detail.
[0021] See also Figure 1-3A special tooling for making a hydrogen measuring probe comprises a bearing plate 1, a plurality of universal pulleys 2 distributed in an array are arranged at the bottom end of the bearing plate 1, a self-locking structure is arranged in the universal pulley 2, and has a movable supporting function; a supporting frame 3 is arranged at the top of the bearing plate 1, and has a supporting function; a plurality of porous ceramic heads 4 distributed in an array are movably arranged at the top of the supporting frame 3, and a hydrogen measuring probe capillary 5 is slidably inserted into the grouting port of the porous ceramic head 4, and has a drainage function; two supporting rods 6 are fixedly installed between the left and right sides of the supporting frame 3, and have a supporting function; a plurality of sliding blocks 7 distributed in an array are slidably installed between the two supporting rods 6, and have a supporting function; U-shaped blocks 8 are fixedly installed at the tops of the plurality of sliding blocks 7, and have a supporting function; a limiting axis 9 is fixedly installed between the two vertical sections of the U-shaped block 8, and has a supporting function; a scissor arm 10 is installed between two adjacent U-shaped blocks 8 through the limiting axis 9, and has a connecting function; a scissor arm 10 for equidistant connection is arranged in the supporting frame 3 A driving mechanism for adjusting the spacing between multiple sliders 7, the driving mechanism includes a servo motor 12, a screw rod 11 is rotatably installed between the left and right sides of the support frame 3, the two sliders 7 located on the outside are threadedly connected to the screw rod 11, the screw rod 11 includes a rod body and two sections of threaded bodies with opposite rotation directions and the same pitch, the two sliders 7 located on the outside match the adjacent threaded bodies, and have a transmission function, the servo motor 12 is fixedly installed on the outer wall of one side of the support frame 3, the output shaft of the servo motor 12 is fixedly connected to the screw rod 11 through a coupling, and has a driving function, a clamping block 13 is fixedly installed at the bottom end of the multiple sliders 7, the cross-section of the clamping block 13 is arranged in an "I" shape, and clamping grooves 14 for fixing the hydrogen measuring probe capillary 5 are arranged at the four ends of the clamping block 13, and a clamping structure is reserved, the two adjacent clamping blocks 13 cooperate with the clamping groove 14 to fix the two adjacent hydrogen measuring probe capillaries 5, and a rubber layer is arranged on the wall of the clamping groove 14 of the clamping block 13, which has wear-resistant and buffering effects.
[0022] The implementation principle of the embodiment of the present application is: multiple hydrogen measuring probe capillaries 5 are respectively inserted into adjacent porous ceramic heads 4, and placed in the clamping groove 14 of the clamping block 13. The servo motor 12 drives the screw 11 to rotate, and cooperates with multiple scissor arms 10 to drive multiple sliders 7 to slide synchronously and equidistantly between the two support rods 6. Multiple clamping blocks 13 simultaneously reduce the spacing to fix the hydrogen measuring probe capillary 5, and send the paste-like special material from the hydrogen measuring probe capillary 5 into the porous ceramic head 4. After the paste of the porous ceramic head 4 is fixed, the servo motor 12 drives the screw 11 to rotate, and cooperates with multiple scissor arms 10 to drive multiple sliders 7 and the clamping block 13 to increase the spacing, and remove multiple groups of porous ceramic heads 4 and hydrogen measuring probe capillaries 5.
[0023] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A special tooling for manufacturing a hydrogen measuring probe, comprising a carrier plate (1), characterized in that: A support frame (3) is arranged at the top of the bearing plate (1), and a plurality of porous ceramic heads (4) distributed in an array are movably arranged at the top of the support frame (3), and a hydrogen measuring probe capillary (5) is slidably inserted into the grouting port of the porous ceramic head (4), and two support rods (6) are fixedly installed between the left and right sides of the support frame (3), and a plurality of slide blocks (7) distributed in an array are slidably installed between the two support rods (6), and a U-shaped block (8) is fixedly installed at the top of each of the plurality of slide blocks (7), and a limit axis (9) is fixedly installed between the two vertical sections of the U-shaped block (8). ), a scissor arm (10) is installed between two adjacent U-shaped blocks (8) via a limit shaft (9), a driving mechanism for equidistantly adjusting the spacing between the plurality of sliders (7) is arranged in the support frame (3), a clamping block (13) is fixedly installed at the bottom end of the plurality of sliders (7), the cross section of the clamping block (13) is arranged in an "I" shape, and clamping grooves (14) for fixing the hydrogen measuring probe capillary (5) are arranged at four ends of the clamping block (13), and the two adjacent clamping blocks (13) cooperate with the clamping grooves (14) to fix the two adjacent hydrogen measuring probe capillaries (5).
2. A special tooling for manufacturing a hydrogen measuring probe according to claim 1, characterized in that: A plurality of universal pulleys (2) distributed in an array are arranged at the bottom end of the bearing plate (1), and a self-locking structure is arranged inside the universal pulley (2).
3. The special tooling for manufacturing a hydrogen measuring probe according to claim 1, characterized in that: The driving mechanism comprises a servo motor (12); a screw rod (11) is rotatably mounted between the left and right sides of the support frame (3); the two sliders (7) located on the outside are both threadedly connected to the screw rod (11); the servo motor (12) is fixedly mounted on an outer wall of one side of the support frame (3); and the output shaft of the servo motor (12) is fixedly connected to the screw rod (11) via a coupling.
4. A special tooling for manufacturing a hydrogen measuring probe according to claim 3, characterized in that: The screw rod (11) comprises a rod body and two sections of threaded bodies with opposite rotation directions and the same pitch, and the two sliders (7) located on the outside match the adjacent threaded bodies.
5. The special tooling for manufacturing a hydrogen measuring probe according to claim 1, characterized in that: The wall of the clamping groove (14) of the clamping block (13) is provided with a rubber layer.