Combined disassembling and assembling tool for disc separator

Abstract

The utility model discloses a combined dismounting tool for a disc separator, which comprises a tool main body, and dismounting parts are arranged at two ends of the tool main body; the feeding pipe dismounting part comprises a combined inserting plate, and the combined inserting plate can provide inserting ends of various models and be clamped into feeding pipe tool grooves of different models; the nut dismounting part comprises a fixed part and a movable part, the fixed part is fixed on the tool main body, and the movable part is adjustably arranged on the tool main body to clamp and fix the large nut with the fixed part. When the assembling and disassembling tool is used for assembling and disassembling the feeding pipe of the inlet and outlet device of the disc type separator, the combined inserting plate corresponding to the size of the tool groove of the feeding pipe in the tool is inserted into the fixing groove in the feeding pipe, the combined assembling and disassembling tool is fixed forcefully, the feeding pipe and the locking nut are prevented from rotating at the same time, and the locking nut is screwed by other wrenches. And the feeding pipe is detached. The baffle in the tool is clamped on the large nut, and the combined dismounting tool is fixed on the large nut by adjusting the position of the bolt.

Description

Technical Field

[0001] The utility model relates to the technical field of tooling equipment, in particular to a combined disassembly and assembly tool for a disc-type separator. Background Art

[0002] Disc separators have high separation factors and large production capacity. They can process highly dispersed liquid-liquid two-phase turbid liquids and liquid-solid two-phase suspensions with very low solid phase sedimentation rates that are difficult to be effectively separated by general centrifugal separators, and can process liquid-liquid-solid three-phase mixtures. Therefore, they are widely used in chemical, pharmaceutical, food, petroleum, and bioengineering industries. There are also various types of materials that can be processed. With the development of technology, people's requirements for separation are getting higher and higher, especially for some materials that are easy to produce foam, which puts forward new requirements for the structure of the separator. Disc separators are divided into upper feeding and lower feeding according to the feeding method, and open discharging and centripetal pump discharging according to the liquid phase discharging method. The centripetal pump structure is divided into fixed and adjustable types. Disc separators are commonly used for upper feeding and centripetal pump discharging structures. For materials that are easy to produce foam, the commonly used method is to pressurize the centripetal pump outlet to prevent foam from entering the clear phase material, but the adjustment range is limited. Therefore, the feeding structure needs to be improved. Through the improvement of technology, a flexible feeding structure is designed for this problem, which can greatly improve the foaming of materials. The feeding pipe in the flexible feeding structure is fixed to the inlet and outlet device of the disc separator with a locking nut. The disassembly and assembly method is different from the previous structure. Parts are required to fix the feeding pipe, otherwise the feeding pipe and the locking nut will rotate at the same time and cannot be disassembled.

[0003] In view of the above, it is necessary to propose a disc separator combined disassembly and assembly tool to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects in the prior art and provide a disc separator assembly and disassembly tool.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a disc separator combined disassembly and assembly tool, comprising a tool body, at both ends of which are respectively provided with disassembly parts applied to different disassembly scenarios, the disassembly parts comprising a feed pipe disassembly part and a nut disassembly part;

[0006] The feed pipe disassembly part includes a combined plug plate, which can provide multiple types of insertion ends and be inserted into different types of feed pipe tool slots;

[0007] The nut disassembly part comprises a fixed component and a movable component, wherein the fixed component is fixed on the tooling body, and the movable component is adjustably arranged on the tooling body to clamp and fix the large nut with the fixed component.

[0008] Furthermore, the combined plug plate includes a plurality of plug plate pieces, and the width and / or thickness of the insertion end of each plug plate piece is adapted to a tool slot of a corresponding model.

[0009] Furthermore, each plug plate is provided with a first through hole at one end away from the insertion end, and multiple plug plates are stacked and arranged at one end of the tooling body. A second through hole is provided at the end of the tooling body, and a fixing bolt is provided through the first through hole and the second through hole. A spring sheet is provided on the fixing bolt, and the spring sheet enables the fixing bolt to maintain a certain elastic clamping force on the stacked multiple plug plates.

[0010] Furthermore, the feed pipe disassembly part also includes a first baffle, which is fixedly arranged on one side of the tooling body where the plug-in plate is arranged. When one of the plug-in plates is selected for use, the first baffle blocks and limits the other plug-in plates.

[0011] Furthermore, a hanging hole is provided through the tool body.

[0012] Furthermore, the nut disassembly part includes a second baffle and a third baffle. The second baffle is a fixed component fixedly arranged on the tooling body, and the third baffle is used to constitute a movable component. The third baffle is fixedly arranged at the end of the tooling body and is arranged parallel to the second baffle. The movable component also includes an adjusting bolt. A screw hole is provided on the third baffle, and the adjusting bolt is screwed on the screw hole.

[0013] Furthermore, the fixed component is a fixed angle plate, the corner portion of the fixed angle plate is fixedly connected to the tooling body, and the movable component includes a movable angle plate, a third baffle, and an adjusting bolt. The third baffle is fixed to the end of the tooling body, and the third baffle is threaded with an adjusting bolt. The end of the adjusting bolt is rotatably connected to the movable angle plate, and the movable angle plate is slidably connected along the tooling body. The fixed angle plate and the movable angle plate are arranged at the angle portions relatively to each other, and the angle of the angle is adapted to the angular position of the large nut.

[0014] The advantages and beneficial effects of the utility model are as follows: when disassembling the feed pipe of the inlet and outlet device of the disc separator, the utility model inserts the combined plug plate corresponding to the tool slot size of the feed pipe into the fixed slot on the feed pipe, fixes the combined disassembly tool with force to prevent the feed pipe and the locking nut from rotating at the same time, and uses other wrenches to tighten the locking nut to remove the feed pipe. For the disassembly of the larger nuts on the outside of the disc separator, such as the oil filling port, the drain plug of the drain port, and the oil mark, the baffle in the tool is clamped on the large nut, and the combined disassembly tool is fixed on the large nut by adjusting the bolt position. After fixing, the combined disassembly tool is tightened to disassemble the large nut parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is an isometric view of a disc-type separator assembly and disassembly tool of the utility model;

[0016] Figure 2 This is a front view of a disc separator assembly and disassembly tool installed on a feed pipe;

[0017] Figure 3 It is a top view of a disc separator assembly and disassembly tool of the utility model;

[0018] Figure 4 This is a structural schematic diagram of a disc separator assembly and disassembly tool of the utility model;

[0019] Figure 5 A schematic diagram of a disc-type separator assembly and disassembly tool installed on a large nut in the utility model;

[0020] Figure 6 Axonometric view of the tooling body of the utility model;

[0021] Figure 7 A schematic diagram of a combined plug board in the utility model;

[0022] Figure 8 A front view of the third embodiment of the present utility model;

[0023] Fig. 9 A partial bottom view of the third embodiment of the present utility model;

[0024] In the figure: 1. tooling body; 2. feed pipe disassembly part; 3. nut disassembly part; 4. combined plug plate; 5. insertion end; 6. fixed component; 7. moving component; 8. large nut; 9. plug plate; 10. first through hole; 11. second through hole; 12. fixing bolt; 13. spring sheet; 14. first baffle; 15. hanging hole; 16. second baffle; 17. third baffle; 18. adjusting bolt; 19. screw hole; 20. fixed angle plate; 21. moving angle plate; 22. slider; 23. feed pipe component. DETAILED DESCRIPTION

[0025] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0026] Embodiment 1:

[0027] A disc separator assembly and disassembly tool, comprising a tool body 1, such as Figure 6As shown, the tool body 1 is in the shape of a long strip, which can provide a large force arm to the disassembly parts at both ends when in use, so that the tool can be rotated more easily. Disassembly parts for different disassembly scenarios are respectively provided at both ends of the tool body 1, such as Figure 1-7 As shown, in this embodiment, the disassembly part includes a feed pipe disassembly part 2 and a nut disassembly part 3; the tooling is provided with two different disassembly parts for disassembly at both ends, which can be applied to the disassembly or installation of parts in different parts of a butterfly separator.

[0028] There is a feed pipe component 23 at the upper flexible feed structure of the butterfly separator, such as Figure 2 , 3 As shown, it is arranged in a circular tube shape on the top of the disc separator, and a straight groove for disassembly is provided at the upper mouth of the feed pipe component 23. The feed pipe components 23 of different types of butterfly separators have different diameters, so the length and width of the straight groove are different, in order to prevent the feed pipe component 23 from rotating during the disassembly process; the feed pipe disassembly part 2 in this embodiment includes a combined plug plate 4, which can provide a variety of types of insertion ends 5 and be inserted into different types of feed pipe tool grooves.

[0029] like Figure 1 , 4 As shown in , 7, the combined plug plate 4 includes a plurality of plug plate pieces 9, and the width and / or thickness of the insertion end 5 of each plug plate piece 9 is adapted to the tool slot of the corresponding model. In order to improve the versatility of the tool, a plurality of types of plug plate pieces 9 are provided. When in use, a plug plate piece 9 that matches the size of the I-shaped slot of the feed pipe component 23 is rotated downward, such as Figure 1 As shown, make it substantially perpendicular to the tool body 1, and insert the insertion end 5 downward into the I-shaped groove, and then fix the other end of the tool body 1, so that the feed pipe component 23 can be fixed to prevent it from rotating.

[0030] Specifically, Figure 7 As shown, each plug plate 9 is provided with a first through hole 10 at one end away from the insertion end 5, and multiple plug plates 9 are arranged in a stacked shape at one end of the tooling body 1. The end of the tooling body 1 is provided with a second through hole 11, and a fixing bolt 12 is arranged through the first through hole 10 and the second through hole 11. After the fixing bolt 12 passes through all the plug plates 9, when in use, any plug plate 9 can be rotated to face downward, and the other plug plates 9 are overlapped and placed in a position that does not affect the operation, as shown in Figures 3, 4, and 6. Further, a spring sheet 13 is provided on the fixing bolt 12, and the spring sheet 13 enables the fixing bolt 12 to maintain a certain elastic clamping force on the stacked multiple plug plates 9. The spring sheet 13 can enable the fixing bolt 12 to maintain pressure on the plug plate 9 and fix it, and will not clamp the plug plate 9 too tightly to prevent the plug plate 9 from being unable to rotate.

[0031] Furthermore, the feed pipe disassembly portion 2 further includes a first baffle 14, such as Figure 1 , 6 As shown in 4, the first baffle 14 is fixedly arranged on one side of the tooling body 1 where the plug-in plate 9 is arranged. When one of the plug-in plate 9 is used, the first baffle 14 blocks and limits the other plug-in plate 9. When in use, the unused plug-in plate 9 is overlapped and rotated to be located on the upper side of the first baffle, so that the redundant plug-in plate 9 overlaps with the tooling body 1, leaving only one used plug-in plate 9. The first baffle 14 blocks the redundant plug-in plate 9 to prevent it from rotating and falling, which affects the disassembly operation of the feed pipe component 23.

[0032] In actual use, when disassembling and assembling the feed pipe component 23 of the disc separator inlet and outlet device, insert the combined plug plate 4 in the tool corresponding to the size of the I-shaped groove on the feed pipe into the fixed groove on the feed pipe, fix the combined disassembly tool with force to prevent the feed pipe and the locking nut from rotating at the same time, use other wrenches to tighten the locking nut and remove the feed pipe.

[0033] Embodiment 2:

[0034] The nut disassembly part 3 includes a fixed part 6 and a movable part 7. Figure 2 , 5 As shown, the fixed component 6 is fixed on the tool body 1, and the movable component 7 is adjustably arranged on the tool body 1 to clamp and fix the large nut 8 with the fixed component 6. Figure 5 As shown, the fixing component 6 is pressed against one side of the large nut 8, and the moving component 7 on the other side is moved and pressed against the other side of the large nut 8, thereby clamping and fixing the large nut 8.

[0035] Specifically, Figure 4 , 5 As shown, the nut disassembly portion 3 includes a second baffle 16 and a third baffle 17. The second baffle 16 is a fixed component 6 fixedly arranged on the tooling body 1. The third baffle 17 is used to constitute a moving component 7. The third baffle 17 is fixedly arranged at the end of the tooling body 1 and is arranged parallel to the second baffle 16. The moving component 7 also includes an adjusting bolt 18. The third baffle 17 is provided with a screw hole 19. The adjusting bolt 18 is screwed on the screw hole 19. The second baffle 16 and the third baffle 17 can both be flat plate structures and fixedly welded on the tooling body 1. The adjusting bolt 18 is fed by rotation and pressed against the large nut 8. After fixing, the large nut 8 can be disassembled and assembled through the tooling body 1.

[0036] As a further technical solution of this tool, for the disassembly of the larger nuts 8 on the outside of the disc separator, such as the oil filling port, the drain plug of the drain port, and the oil mark, the second baffle 16 in the tool is clamped on the large nut 8. By adjusting the position of the bolt 18, the combined disassembly tool can be fixed on the large nut 8. After fixing, tighten the combined disassembly tool to disassemble the large nut 8 parts. Specifically,

[0037] The second baffle 16 is welded to the tooling body 1, or it can be fixed in other ways. It is a plate with a certain structural size and is used in conjunction with the adjusting bolt 18 on the third baffle 17; the third baffle 17 is welded to the tooling body 1, or it can be fixed in other ways, and is designed with a screw hole 19 for the adjusting bolt 18; the adjusting bolt 18 is a standard bolt screwed into the screw hole 19 of the third baffle 17, and the distance between it and the second baffle 16 is adjusted by screwing the adjusting bolt 18, thereby disassembling and assembling large nuts 8 parts of different sizes.

[0038] Embodiment three:

[0039] As an improvement of the second embodiment, Figure 8 , 9 As shown, the fixed component 6 is a fixed angle plate 20, and the corner portion of the fixed angle plate 20 is fixedly connected to the tooling body 1. The movable component 7 includes a movable angle plate 21, a third baffle 17, and an adjusting bolt 18. The third baffle 17 is fixed to the end of the tooling body 1, and the third baffle 17 is screwed with an adjusting bolt 18. The end of the adjusting bolt 18 is rotatably connected to the movable angle plate 21, and the movable angle plate 21 is slidably connected along the tooling body 1. The fixed angle plate 20 and the movable angle plate 21 are arranged at the angle portions opposite to each other, and the angle of the angle matches the angular position of the large nut 8. In this embodiment, the second baffle 16 and the end of the adjustment bolt 18 are improved into the form of an angled plate, so that the baffle can be clamped on the corner of the large nut 8, and the two baffles clamp the two opposite corners of the large nut 8, so as to achieve a better fixing effect. In this embodiment, the movable angled plate 21 slides along the tooling body 1 through the slider 22. It can be understood that the tooling body 1 is provided with a corresponding slide rail to maintain the stable movement of the movable angled plate 21. The rotation of the adjustment bolt 18 can drive the movable angled plate 21 to move, thereby forming a clamp. In addition, a hanging hole 15 is provided throughout the tooling body 1, which can facilitate the hanging and fixing of the entire tooling and facilitate the 6S management of the operation workshop.

[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A disc separator assembly and disassembly tool, characterized in that: It comprises a tool body (1), with disassembly parts applied to different disassembly scenarios respectively provided at both ends of the tool body (1), the disassembly parts comprising a feed pipe disassembly part (2) and a nut disassembly part (3); The feed pipe disassembly portion (2) comprises a combined plug plate (4), wherein the combined plug plate (4) can provide insertion ends (5) of various types and can be inserted into tool slots of feed pipes of different types; The nut disassembly portion (3) comprises a fixed component (6) and a movable component (7); the fixed component (6) is fixed to the tool body (1); and the movable component (7) is adjustably arranged on the tool body (1) to clamp and fix the large nut (8) together with the fixed component (6).

2. A disc separator assembly and disassembly tool according to claim 1, characterized in that: The combined plug plate (4) comprises a plurality of plug plate pieces (9), and the width and / or thickness of the insertion end (5) of each plug plate piece (9) is adapted to a tool slot of a corresponding model.

3. A disc separator assembly and disassembly tool according to claim 2, characterized in that: A first through hole (10) is provided at one end of each plug plate (9) away from the insertion end (5); a plurality of plug plates (9) are stacked and arranged at one end of a tool body (1); a second through hole (11) is provided at the end of the tool body (1); a fixing bolt (12) is provided through the first through hole (10) and the second through hole (11); a spring sheet (13) is provided on the fixing bolt (12); the spring sheet (13) enables the fixing bolt (12) to maintain a certain elastic clamping force on the stacked plurality of plug plates (9).

4. A disc separator assembly and disassembly tool according to claim 3, characterized in that: The feed pipe disassembly portion (2) further comprises a first baffle (14), the first baffle (14) being fixedly arranged on a side of the tooling body (1) where the plug-in plate (9) is arranged, and when one of the plug-in plates (9) is selected for use, the first baffle (14) blocks and limits the position of the other plug-in plates (9).

5. A disc separator assembly and disassembly tool according to claim 4, characterized in that: The tool body (1) is provided with a hanging hole (15) extending therethrough.

6. A disc separator assembly and disassembly tool according to claim 5, characterized in that: The nut disassembly portion (3) comprises a second baffle (16) and a third baffle (17); the second baffle (16) is a fixed component (6) fixedly arranged on the tooling body (1); the third baffle (17) is used to constitute a movable component (7); the third baffle (17) is fixedly arranged at an end of the tooling body (1) and is arranged parallel to the second baffle (16); the movable component (7) further comprises an adjustment bolt (18); a screw hole (19) is provided on the third baffle (17); and the adjustment bolt (18) is screwed to the screw hole (19).

7. A disc separator assembly and disassembly tool according to claim 1, characterized in that: The fixed component (6) is a fixed angle plate (20), the corner portion of the fixed angle plate (20) is fixedly connected to the tool body (1), the movable component (7) comprises a movable angle plate (21), a third baffle (17), and an adjusting bolt (18), the third baffle (17) is fixed to the end of the tool body (1), the third baffle (17) is screwed with an adjusting bolt (18), the end of the adjusting bolt (18) is rotatably connected to the movable angle plate (21), the movable angle plate (21) is slidably connected along the tool body (1), the fixed angle plate (20) and the movable angle plate (21) are arranged at their angled portions opposite to each other, and the angle of the angle matches the angular position of the large nut (8).

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