Universal instrument assembly table

By designing a general instrument assembly table, using a rotatable pressure plate and a bottom rotating table, combined with a brake motor and a cylinder mechanism, the complex structure and high cost problems in the existing technology are solved, and the stable fixation and efficient assembly of the instrument are achieved, and assembly efficiency and convenience are improved.

CN222831787UActive Publication Date: 2025-05-06YUNNAN SANZHENG TECH TESTING CO LTD
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Patent Information

Application Number
CN202421821466.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing instrument panel assembly tools are complex in structure and costly, and traditional tool boxes are inconvenient for searching and use, resulting in low assembly efficiency and difficult maintenance.

Method used

A general instrument assembly table is designed, using a rotatable pressure plate and a bottom rotating table, combining a brake motor and a cylinder mechanism to achieve the fixing and rotation of the instrument, reducing the use of the screw structure, and setting different types of tool slots on the tool holder to facilitate the search and use of tools.

Benefits of technology

The structure of the instrument panel is simplified, production and maintenance costs are reduced, assembly efficiency and convenience are improved, the instrument is freely rotated, and the stability of clamping is enhanced.

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Abstract

The utility model discloses a general instrument assembly table which comprises an operation table and a lifting table. The instrument assembling device has the advantages that the rotatable pressing plate and the bottom rotating table are adopted, when an instrument is assembled, the instrument can be placed on the top face of the bottom rotating table, then the second electric cylinder is started to shorten to pull the top frame to move downwards, then the pressing plate is driven to move downwards to press the instrument, then the instrument can be fixed, and a worker can start the brake motor to drive the pressing plate to rotate; the instrument is driven to rotate through friction force, different installation faces are switched for installation, a worker can drive the instrument to ascend and descend while starting a first electric cylinder to stretch out and draw back and pushing a lifting table to ascend and descend, the operation height is conveniently changed, operation of the worker is further facilitated, and a brake motor is in a locked state when stopping rotating; free rotation of the instrument is avoided, the clamping stability is improved, meanwhile, use of a large number of lead screws is avoided, the structure is simpler, use and maintenance are more convenient, and the production and manufacturing cost is lower.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling table assembly, in particular to a universal instrument assembly table. Background Art

[0002] The instrument panel, also known as the dashboard, is widely used in the cabs of all vehicles and engineering machinery. It is mainly composed of instruments, steering wheels, instrument panel housings, instrument panel frames and instrument panel wiring harnesses.

[0003] After searching, it was found that the application number is CN202122419462.5, and the name is a workbench for assembling an instrument panel. The application proposes that when the existing staff assembles the various parts of the instrument panel through the workbench, due to the large volume and weight of the empty shell of the instrument panel, the staff need to manually adjust the position of the instrument panel when assembling parts in different parts of the instrument panel, which is troublesome and laborious. The instrument panel is fixed and clamped by rotating the second threaded rod, and the rotation of the third gear drives the internal fixedly connected rotating shaft to rotate, thereby driving the clamping block connected to the rotating shaft to adjust the rotation angle, which meets the staff's assembly of parts on different sides of the instrument panel, and does not require manual handling to adjust the angle of the instrument panel. However, the application adopts a large number of screw structures and uses crawler tracks for transmission. The overall structure is too precise and complicated, and the production and maintenance costs are high. It can be further improved. At the same time, traditional assembly tools are placed in a tool box, which is inconvenient to find and use, and can also be further improved.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a universal instrument assembly table, which has the advantages of simple structure and easy use, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of simple structure and convenient use, the specific technical solutions adopted by the utility model are as follows:

[0009] A universal instrument assembly table comprises an operating table and a lifting platform, wherein a lifting platform is arranged above the operating table, and a back groove is fixedly installed on the top surface of the lifting platform, and a back plate is inserted in the back groove, a top frame is fixedly installed on the top surface of the back plate, and a brake motor is fixedly installed on one end of the top surface of the top frame, and a pressure plate is installed on the output end of the brake motor, the top surface of the lifting platform is located directly below the pressure plate and is rotatably connected to a bottom rotating table, a first electric cylinder is fixedly installed on the bottom surface of the operating table, and the top surface of the moving rod of the first electric cylinder is fixedly connected to the bottom surface of the lifting platform, a second electric cylinder is vertically installed between the top frame and the lifting platform and behind the back groove and the back plate, tool racks are rotatably connected to the top surface of the operating table on both sides of the lifting platform through rotating connecting seats, and tool grooves are provided on the surface of the tool racks.

[0010] Furthermore, a guide rod is fixedly installed on the bottom surface of the lifting platform, and the guide rod passes through the operating platform and is slidably connected to the operating platform, and a plurality of guide rods are arranged.

[0011] Furthermore, a sponge cover is fixedly bonded to the outer surface of the tool holder, the tool groove is opened on the outer surface of the sponge cover, and a finger groove is opened on the front surface of the tool groove.

[0012] Furthermore, a ring groove is provided on the top surface of the lifting platform, a slip ring is integrally connected to the bottom surface of the bottom rotating platform, and the slip ring is inserted into the ring groove and is rotatably connected to the ring groove.

[0013] Furthermore, the brake motor, the pressure plate, the bottom rotating table, the slip ring and the ring groove are coaxially arranged, and the pressure plate and the bottom rotating table are both circular plates.

[0014] Furthermore, the bottom surface of the pressing plate and the top surface of the bottom rotating table are both fixedly bonded with clamping pads, and the surfaces of the clamping pads are roughened.

[0015] Furthermore, two ends of the second electric cylinder are fixedly connected to the bottom surface of the top frame and the top surface of the lifting platform respectively.

[0016] Furthermore, a rotating column is fixedly connected to the center position of the bottom surface of the tool rack, and the bottom surface of the rotating column is fixedly connected to the top surface of the rotating connection seat.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides a universal instrument assembly platform, which has the following beneficial effects:

[0019] (1) The utility model adopts a rotatable pressure plate and a bottom rotating table. When assembling the instrument, the instrument can be placed on the top surface of the bottom rotating table, and then the second electric cylinder is shortened and the top frame is pulled down, thereby driving the pressure plate to move down and press the instrument to fix the instrument. The staff can start the brake motor to drive the pressure plate to rotate, and then drive the instrument to rotate through friction, and switch different installation surfaces for installation. At the same time, the staff can also start the extension and retraction of the first electric cylinder to push the lifting platform up and down while driving the instrument up and down, which is convenient for changing the operating height and further facilitates the operation of the staff. The brake motor is in a locked state when it stops rotating, which prevents the instrument from rotating freely and improves the stability of the clamping. At the same time, the device avoids the use of a large number of screw rods, has a simpler structure, is more convenient to use and maintain, and has a lower manufacturing cost.

[0020] (2) The utility model adopts a rotatable tool rack, which is located on both sides of the lifting platform, and has different types of tool slots on the surface of the tool rack. The different types of tool slots have different specifications, which is convenient for workers to put tools of different specifications and types into the tool slots. The workers can find assembly tools by rotating the tool rack, which is convenient for workers to use assembly tools, further improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a structural schematic diagram of a universal instrument assembly platform proposed by the utility model;

[0023] Figure 2 It is a schematic diagram of the front elevation structure of the lifting platform and top frame proposed by the utility model;

[0024] Figure 3 It is a schematic diagram of the rear elevation structure of the lifting platform and top frame proposed by the utility model;

[0025] Figure 4 It is a structural schematic diagram of the bottom rotating platform proposed by the utility model.

[0026] In the figure:

[0027] 1. Operating table; 2. Lifting table; 3. First electric cylinder; 4. Guide rod; 5. Bottom rotating table; 6. Slip ring; 7. Ring groove; 8. Back groove; 9. Back plate; 10. Top frame; 11. Brake motor; 12. Pressure plate; 13. Clamping pad; 14. Rotating connecting seat; 15. Rotating column; 16. Tool rack; 17. Tool slot; 18. Second electric cylinder. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, a universal instrument assembly table is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a universal instrument assembly table according to an embodiment of the utility model comprises an operating table 1 and a lifting platform 2, a lifting platform 2 is arranged above the operating table 1, and a back groove 8 is fixedly installed on the top surface of the lifting platform 2, and a back plate 9 is inserted inside the back groove 8, the back plate 9 slides against the back groove 8, the back plate 9 passes through the top opening of the back groove 8, a top frame 10 is fixedly installed on the top surface of the back plate 9, the top frame 10 is arranged parallel to the lifting platform 2, and a brake motor 11 is fixedly installed on one end of the top surface of the top frame 10, and a pressure plate 12 is installed on the output end of the brake motor 11, the top surface of the lifting platform 2 is located directly below the pressure plate 12 and is rotatably connected to a bottom rotating table 5, a first electric cylinder 3 is fixedly installed on the bottom surface of the operating table 1, and the top surface of the moving rod of the first electric cylinder 3 is fixedly connected to the bottom surface of the lifting platform 2, a second electric cylinder 18 is vertically installed between the top frame 10 and the lifting platform 2, and behind the back groove 8 and the back plate 9, The socket 14 is rotatably connected to a tool rack 16, and a tool groove 17 is provided on the surface of the tool rack 16. When assembling the instrument, the instrument can be placed on the top surface of the bottom rotating table 5, and then the top frame 10 is pulled down by starting the second electric cylinder 18 to shorten, thereby driving the pressure plate 12 to move down and press the instrument to fix the instrument. The staff can start the brake motor 11 to drive the pressure plate 12 to rotate, and then drive the instrument to rotate through friction, and switch different installation surfaces for installation. At the same time, the staff can also start the first electric cylinder 3 to extend and retract, push the lifting platform 2 to move up and down, and drive the instrument to move up and down at the same time, so as to change the operating height conveniently and further facilitate the operation of the staff. The brake motor 11 is in a locked state when it stops rotating, which prevents the instrument from rotating freely and improves the stability of the clamping. At the same time, the device avoids the use of a large number of screw rods, has a simpler structure, is more convenient to use and maintain, and has a lower manufacturing cost.

[0031] In one embodiment, a guide rod 4 is fixedly installed on the bottom surface of the lifting platform 2, and the guide rod 4 passes through the operating platform 1 and is slidably connected to the operating platform 1, and a plurality of guide rods 4 are arranged. The guide rod 4 serves as a lifting guide for the lifting platform 2, thereby improving the lifting stability of the lifting platform 2.

[0032] In one embodiment, a sponge cover is fixedly bonded to the outer surface of the tool rack 16, a tool groove 17 is opened on the outer surface of the sponge cover, and a finger groove is opened on the front face of the tool groove 17 to facilitate taking tools. The depth of the tool groove 17 is greater than the thickness of the tool, and the size of the tool groove 17 is opened according to the size of the tool. The tool rack 16 is located on both sides of the lifting platform 2, and different types of tool grooves 17 are opened on the surface of the tool rack 16. The specifications of different types of tool grooves 17 are different, which is convenient for the staff to put tools of different specifications and types into the tool groove 17. The staff can find the assembly tools by rotating the tool rack 16, which is convenient for the staff to use the assembly tools, further improving the convenience of use.

[0033] In one embodiment, an annular groove 7 is provided on the top surface of the lifting platform 2, and a slip ring 6 is integrally connected to the bottom surface of the bottom rotating table 5, and the slip ring 6 is inserted into the annular groove 7 and rotatably connected to the annular groove 7, wherein the brake motor 11, the pressure plate 12, the bottom rotating table 5, the slip ring 6 and the annular groove 7 are coaxially arranged, and the pressure plate 12 and the bottom rotating table 5 are both circular plates to improve the stability of rotation.

[0034] In one embodiment, a clamping pad 13 is fixedly bonded to the bottom surface of the pressure plate 12 and the top surface of the bottom rotating table 5, and the surface of the clamping pad 13 is roughened. The clamping pad 13 is made of rubber material to avoid scratching the instrument. At the same time, the friction force is increased and the clamping stability is improved.

[0035] In one embodiment, the two ends of the second electric cylinder 18 are fixedly connected to the bottom surface of the top frame 10 and the top surface of the lifting platform 2 respectively, the back plate 9 and the back groove 8 are arranged vertically, and the second electric cylinder 18, the first electric cylinder 3 and the brake motor 11 are all used in conjunction with a control switch to facilitate operation by the staff.

[0036] In one embodiment, a rotating column 15 is fixedly connected to the center of the bottom surface of the tool rack 16, and the bottom surface of the rotating column 15 is fixedly connected to the top surface of the rotating connection seat 14. The rotating column 15, the tool rack 16 and the rotating connection seat 14 are coaxially arranged to improve the stability of rotation.

[0037] Working principle:

[0038] When assembling the instrument, the instrument can be placed on the top surface of the bottom rotating table 5, and then the top frame 10 can be pulled down by starting the second electric cylinder 18 to shorten, thereby driving the pressure plate 12 to move down and press the instrument to fix the instrument. The staff can start the brake motor 11 to drive the pressure plate 12 to rotate, thereby driving the instrument to rotate through friction, and switch different installation surfaces for installation. At the same time, the staff can also start the first electric cylinder 3 to extend and retract, and drive the lifting platform 2 to lift and lower while driving the instrument to lift and lower, so as to change the operating height conveniently and further facilitate the operation of the staff. The brake motor 11 is in a locked state when it stops rotating, so as to prevent the instrument from rotating freely and improve the stability of the clamping. At the same time, the device avoids the use of a large number of screw rods, has a simpler structure, is more convenient to use and maintain, and has a lower manufacturing cost. At the same time, the tool rack 16 is located on both sides of the lifting platform 2, and different types of tool slots 17 are opened on the surface of the tool rack 16. The specifications of different types of tool slots 17 are different, so that the staff can put tools of different specifications and types into the tool slots 17 conveniently. The staff can find the assembly tools by rotating the tool rack 16, which is convenient for the staff to take the assembly tools, further improving the convenience of use.

[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A universal instrument assembly station, characterized in that: The invention comprises an operating table (1) and a lifting platform (2), wherein the lifting platform (2) is arranged above the operating table (1), and a back groove (8) is fixedly installed on the top surface of the lifting platform (2), and a back plate (9) is inserted in the back groove (8), a top frame (10) is fixedly installed on the top surface of the back plate (9), and a brake motor (11) is fixedly installed on one end of the top surface of the top frame (10), and a pressure plate (12) is installed at the output end of the brake motor (11), and the top surface of the lifting platform (2) is located directly below the pressure plate (12) and is rotatably connected to a bottom The invention relates to a rotating platform (5), wherein a first electric cylinder (3) is fixedly mounted on the bottom surface of the operating platform (1), and the top surface of the moving rod of the first electric cylinder (3) is fixedly connected to the bottom surface of the lifting platform (2). A second electric cylinder (18) is vertically mounted between the top frame (10) and the lifting platform (2) and behind the back groove (8) and the back plate (9). Tool racks (16) are rotatably connected to the top surface of the operating platform (1) on both sides of the lifting platform (2) through rotating connecting seats (14), and tool grooves (17) are provided on the surface of the tool racks (16).

2. A universal instrument assembly platform according to claim 1, characterized in that: A guide rod (4) is fixedly mounted on the bottom surface of the lifting platform (2), and the guide rod (4) passes through the operating platform (1) and is slidably connected to the operating platform (1), and a plurality of guide rods (4) are arranged.

3. A universal instrument assembly platform according to claim 1, characterized in that: A sponge cover is fixedly bonded to the outer surface of the tool rack (16), the tool groove (17) is provided on the outer surface of the sponge cover, and a finger groove is provided on the front surface of the tool groove (17).

4. A universal instrument assembly platform according to claim 1, characterized in that: The top surface of the lifting platform (2) is provided with an annular groove (7), and the bottom surface of the bottom rotating platform (5) is integrally connected with a slip ring (6), and the slip ring (6) is inserted into the annular groove (7) and is rotatably connected to the annular groove (7).

5. A universal instrument assembly platform according to claim 4, characterized in that: The brake motor (11), the pressure plate (12), the bottom rotating platform (5), the slip ring (6) and the ring groove (7) are coaxially arranged, and the pressure plate (12) and the bottom rotating platform (5) are both circular plates.

6. The universal instrument assembly station according to claim 1, characterized in that: The bottom surface of the pressing plate (12) and the top surface of the bottom rotating platform (5) are both fixedly bonded with a clamping pad (13), and the surface of the clamping pad (13) is roughened.

7. The universal instrument assembly station according to claim 1, characterized in that: The two ends of the second electric cylinder (18) are respectively fixedly connected to the bottom surface of the top frame (10) and the top surface of the lifting platform (2).

8. The universal instrument assembly station according to claim 1, characterized in that: A rotating column (15) is fixedly connected to the center of the bottom surface of the tool rack (16), and the bottom surface of the rotating column (15) is fixedly connected to the top surface of the rotating connection seat (14).

Citation Information

Patent Citations

  • Tool table for assembling instrument desk

    CN216180305U