Gluten bisection mechanism and automatic bisection skewering machine

By designing a gluten automatic cutting and cutting machine, the staggered cutting and automatic expansion of the left cutting and right cutting mechanism are used to solve the problems of unstable cutting and low manual processing efficiency in the prior art, and the stable, uniform cutting and automatic processing of the gluten bar are achieved.

CN222831897UActive Publication Date: 2025-05-06白群涛
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Patent Information

Application Number
CN202421834527.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-06
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The design of existing gluten rods is simple, and the blade lacks the guarantee of linear movement, resulting in unstable cutting and uneven cutting; while manual processing has problems such as high labor costs, uneven molding and low production efficiency.

Method used

A gluten automatic cutting and cutting machine is designed, using the left cutter set and the right cutter set arranged on the plate frame. Through the pushing action of the left cam set and the right cam set, the straight movement and staggered cutting of the cutter are realized. Combined with the design of the row cutter slot and the trough groove, it ensures the linear movement of the blade and the tightness of the knife. At the same time, the sign-on mechanism automatically completes the sign-on and deployment of the gluten bar.

Benefits of technology

The stable and even cutting of the gluten bar is achieved, and manpower is saved through automated processing, ensuring consistency in molding, and greatly improving processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gluten bisection mechanism. A pattern cutting mechanism comprises a left cutter set and a right cutter set which are arranged on a plate frame, and each of the left cutter set and the right cutter set comprises a row of a plurality of cutters; the plate frame comprises two vertical plates, an upper flat plate and a lower flat plate, the two vertical plates are both provided with feeding ports, and the feeding ports are used for feeding gluten sticks or bamboo sticks; the upper flat plate and the lower flat plate are both provided with cutter moving grooves, the cutter slides through the upper cutter moving groove and the lower cutter moving groove, the cutter cuts the side portion of the gluten bar, and the gluten bar is reserved to be used for penetrating a solid of a bamboo stick along the center line; and a long hole is formed in the cutter groove of the lower flat plate. The automatic pattern cutting and skewering machine for the gluten further comprises a skewering mechanism, and the skewering mechanism is installed on one side of the pattern cutting mechanism. According to the gluten bisection mechanism, the cutter moving groove and the cutter closing groove ensure that the blade always linearly moves and is tightly closed, so that the blade is prevented from deviating, gluten bars are bisected stably, and notches are uniform. According to the automatic pattern cutting and stick penetrating machine, manpower is obviously saved, and the consistency of unfolding and forming of gluten sticks is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic gluten cutting and skewering machines, in particular to an automatic gluten cutting and skewering machine. Background Art

[0002] Gluten sticks are a common skewer-shaped barbecue snack on the market. Before grilling, they are generally cut or diced to increase the roasting permeability. The dicing method is to form staggered cuts on both sides of the gluten stick. The existing staggered cutting method of gluten sticks is to first place the gluten stick on a simple dicing device, then operate the dicing knives on both sides, remove the gluten stick after the dicing, and then manually unfold the gluten stick along the bamboo stick to a certain length.

[0003] Cutting and unfolding are two important steps in the processing of gluten sticks. The existing simple cutting equipment is simply designed, and the blade lacks the guarantee of linear movement. The blade is easy to deviate when moving quickly, resulting in unstable cutting and uneven incision of the gluten sticks. In addition, the two-step processing method mainly based on manual labor has problems such as high labor cost, uneven unfolding and forming, and low production efficiency. Utility Model Content

[0004] The utility model aims to provide a gluten cutting mechanism and an automatic cutting and sticking machine to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses a gluten cutting mechanism, the cutting mechanism comprises a left cutting knife group and a right cutting knife group arranged on a plate frame, the left cutting knife group and the right cutting knife group both comprise a row of a plurality of cutting knives;

[0007] The plate rack includes two vertical plates and an upper flat plate and a lower flat plate. Both vertical plates are provided with a feed port, and the feed port is used to feed gluten sticks or bamboo sticks;

[0008] The upper and lower plates are both provided with knife grooves, through which the cutting knife slides, and the cutting knife cuts the side of the gluten stick, leaving the gluten stick solid for passing bamboo sticks along the center line; a long hole is provided in the knife groove of the lower plate.

[0009] As an improvement, the cutter is provided with two spaced blades, the edges of the two blades form a V-shaped opening, the tip of the V-shaped opening is an overlapping concave arc-shaped blade, and the concave arc-shaped blade performs circular cutting on the side of the gluten stick.

[0010] As an improvement, the flower cutting mechanism further includes a left cam group, a right cam group, a left cam guide rod group, a right cam guide rod group, a left cutter pushing mechanism, and a right cutter pushing mechanism;

[0011] The left cam group pushes the left cam guide rod group, the left cam guide rod group pushes the left cutter group, the right cam group pushes the right cam guide rod group, the right cam guide rod group pushes the right cutter group, the left cutter pushing mechanism pushes the left cutter group toward the middle, and the right cutter pushing mechanism pushes the right cutter group toward the middle.

[0012] As an improvement, the left cam group and the right cam group are symmetrically arranged, and both include a plurality of spirally distributed and fixedly connected cam blocks. The left cam group and the right cam group are both controlled to rotate by a motor A, and the motor A is fixed to the plate frame;

[0013] The left cam guide rod group and the right cam guide rod group are symmetrically arranged, and each includes a row of a plurality of rotatable guide rods, wherein the plurality of rotatable guide rods are sequentially pushed by the cam group, and the plurality of rotatable guide rods pass through the long holes and sequentially push the cutters of the cutter group;

[0014] The left cutter pushing mechanism and the right cutter pushing mechanism are symmetrically arranged, and both include a motor B, a guide rail, and a push plate. The motor B controls the push plate to slide along the guide rail, and the guide rail and the motor B are fixed to the plate frame.

[0015] An automatic gluten bisection and sticking machine comprises a gluten bisection mechanism and a stick sticking mechanism, wherein the stick sticking mechanism is installed on one side of the cutting mechanism;

[0016] The skewer threading mechanism comprises a skewer bucket, a skewer shifting tooth plate is provided at the front side of the lower opening of the skewer bucket, a skewer supporting brush wheel is provided at the rear side, a skewer slot plate is provided at the lower part of the skewer bucket, the bamboo skewers in the skewer bucket can fall into the skewer slot of the skewer slot plate, a movable skewer pushing tooth plate is provided in the skewer slot, and the skewer pushing tooth plate pushes the bamboo skewers into the gluten stick between the left cutting knife group and the right cutting knife group.

[0017] As an improvement, there are two pick-picking toothed plates, which are controlled to rotate synchronously by motor C, the pick-picking pushing toothed plate is controlled to move by motor D, and the pick-picking supporting brush wheel is controlled to rotate by motor E.

[0018] As an improvement, it also includes a feeding mechanism and a material taking mechanism, both of which are installed on the other side of the flower cutting mechanism. The feeding mechanism includes a movable material box, which is controlled to move and feed gluten sticks through a number of cylinders; the material taking mechanism includes a clamping claw that is electrically controlled to move and clamp.

[0019] The advantages of the utility model compared with the prior art are: initially the left cutter group and the right cutter group are closed, when the operation starts, the left cam group and the right cam group rotate, the left cam guide rod group and the right cam guide rod group open the left cutter group and the right cutter group first, then the movable material box of the feeding mechanism feeds the gluten stick therein from the feeding port into the middle of the left cutter group and the right cutter group under the control of the cylinder, then the left cutter pushing mechanism and the right cutter pushing mechanism simultaneously push the left cutter group and the right cutter group toward the middle to complete the staggered cutting of the two sides of the gluten stick, and the left cutter pushing mechanism and the right cutter pushing mechanism retreat again.

[0020] The knife groove and the closing groove ensure that the blade always moves in a straight line and closes tightly, avoiding blade deviation and making the gluten stick cutting stable and even.

[0021] The bamboo sticks in the skewer bucket of the skewer threading mechanism fall into the skewer groove one by one as the skewer tooth plate and the skewer brush wheel roll together. The bamboo sticks are then pushed into the feed port by the skewer pushing tooth plate and inserted into the cut gluten sticks (with the bamboo sticks sticking out). Then the left cam guide rod group and the right cam guide rod group open the cutters of the left cutting group and the right cutting group in sequence from front to back. During the sequential opening process, the skewer pushing tooth plate continues to push the bamboo sticks at a preset speed to complete the unfolding of the gluten cuts one by one from front to back. Finally, the clamping claws of the material taking mechanism move into the feed port to clamp and take out the gluten string.

[0022] The gluten cutting mechanism has a knife groove to ensure that the cutter always moves in a straight line and closes tightly, thus avoiding the cutter from shifting and making the gluten stick cutting stable and even.

[0023] This automatic cutting and sticking machine has a cutting mechanism that automatically completes the staggered cutting of the gluten sticks, and then the sticking mechanism automatically completes the sticking and unfolding of the gluten sticks, realizing integrated automated processing. Compared with the existing manual processing method, it significantly saves manpower, ensures the consistency of the unfolding and forming of the gluten sticks, greatly improves the processing efficiency and product quality, and has high practical value and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings listed below are only some structural schematic diagrams of the utility model, not all of them.

[0025] Figure 1 It is a structural schematic diagram of an automatic gluten cutting and sticking machine of the utility model.

[0026] Figure 2 It is a side view of the automatic gluten cutting and sticking machine of the utility model.

[0027] Figure 3 It is a structural schematic diagram of the flower cutting mechanism of the utility model.

[0028] Figure 4 This is a schematic diagram of the structure of the flower cutting mechanism of the utility model. Figure 2 .

[0029] Figure 5 It is a side view of the flower cutting mechanism of the utility model.

[0030] Figure 6 It is a structural schematic diagram of the left cutter pushing mechanism of the utility model.

[0031] Figure 7 It is a structural schematic diagram of a cutter and a cam guide rod of the utility model.

[0032] Figure 8 It is a structural schematic diagram of a blade of the utility model.

[0033] Fig. 9 It is a structural schematic diagram of the stick threading mechanism of the utility model.

[0034] Fig.10 It is a partial structural schematic diagram of the stick threading mechanism of the utility model.

[0035] Fig.11 It is a structural schematic diagram of the stick-pushing tooth plate of the utility model.

[0036] Fig.12 It is a structural schematic diagram of the feeding mechanism of the utility model.

[0037] Fig.13 It is a structural schematic diagram of the material taking mechanism of the utility model.

[0038] Fig.14 It is a structural schematic diagram of the vertical plate and the upper and lower flat plates of the utility model.

[0039] Fig.15 It is a top view of the vertical plate and the upper and lower flat plates of the utility model.

[0040] Fig.16 It is a side view of the vertical plate and the upper and lower flat plates of the utility model.

[0041] Reference numerals:

[0042] Long hole 1; left cutter group 2; right cutter group 3; left cam group 4; left cam guide rod group 5; right cam group 6; right cam guide rod group 7; left cutter pushing mechanism 8; right cutter pushing mechanism 9; motor A10; motor B11; upper plate 12; concave arc blade 13; feed inlet 14; blade 15; sign bucket 16; sign-picking toothed disc 17; sign-picking brush wheel 18; sign-picking slot plate 19; sign-picking slot 20; sign-picking toothed plate 21; guide rail 22; push plate 23; motor C24; motor D25; motor E26; movable material box 27; cylinder 28; clamping claw 29; vertical plate 30; knife groove 31; lower plate 32. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0044] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the indicated orientation or position relationship is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when used. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model.

[0045] In addition, if the terms "first", "second", "third", etc. appear, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance. If the terms "horizontal", "vertical", "overhanging", etc. appear, it does not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0046] In the description of the embodiments of the present invention, if the terms "multiple" or "several" appear, they represent at least two.

[0047] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0048] This embodiment combines the attached Figures 1 to 16 , a gluten-gluten cutting mechanism and an automatic cutting and piercing machine are described in detail.

[0049] The utility model discloses a gluten cutting mechanism, the gluten cutting mechanism comprises a left cutting knife group 2 and a right cutting knife group 3 arranged on a plate frame, the left cutting knife group 2 and the right cutting knife group 3 each comprise a row of a plurality of cutting knives;

[0050] The plate rack includes two vertical plates 30 and an upper flat plate 12 and a lower flat plate 32. Both vertical plates 30 are provided with a feed port 14, and the feed port 14 is used to feed gluten sticks or bamboo sticks;

[0051] The upper plate 12 and the lower plate 32 are both provided with a knife groove 31, and the cutting knife slides through the upper and lower knife grooves 31. The cutting knife cuts the side of the gluten stick, and the gluten stick is retained as a solid piece for passing a bamboo stick along the center line; a long hole 1 is provided in the knife groove 31 of the lower plate 32.

[0052] The cutter is provided with two spaced blades 15, the blades of the two blades 15 form a V-shaped opening, the tip of the V-shaped opening is an overlapping inwardly concave arc blade 13, and the inwardly concave arc blade 13 performs circular cutting on the side of the gluten stick.

[0053] The flower cutting mechanism also includes a left cam group 4, a right cam group 6, a left cam guide rod group 5, a right cam guide rod group 7, a left cutter pushing mechanism 8, and a right cutter pushing mechanism 9;

[0054] The left cam group 4 pushes the left cam guide rod group 5, the left cam guide rod group 5 pushes the left cutter group 2, the right cam group 6 pushes the right cam guide rod group 7, the right cam guide rod group 7 pushes the right cutter group 3, the left cutter pushing mechanism 8 pushes the left cutter group 2 toward the middle, and the right cutter pushing mechanism 9 pushes the right cutter group 3 toward the middle.

[0055] The left cam group 4 and the right cam group 6 are symmetrically arranged, and each includes a plurality of spirally distributed and fixedly connected cam blocks. The left cam group 4 and the right cam group 6 are both controlled to rotate by a motor A10, and the motor A10 is fixed to the plate frame;

[0056] The left cam guide rod group 5 and the right cam guide rod group 7 are symmetrically arranged, and each includes a row of a plurality of rotatable guide rods, wherein the plurality of rotatable guide rods are sequentially pushed by the cam group, and the plurality of rotatable guide rods pass through the long hole 1 and sequentially push the cutters of the cutter group;

[0057] The left cutter pushing mechanism 8 and the right cutter pushing mechanism 9 are symmetrically arranged, and both include a motor B11, a guide rail 22, and a push plate 23. The motor B11 controls the push plate 23 to slide along the guide rail 22, and the guide rail and the motor B11 are fixed to the plate frame.

[0058] An automatic gluten bisection and sticking machine comprises a gluten bisection mechanism and a stick sticking mechanism, wherein the stick sticking mechanism is installed on one side of the cutting mechanism;

[0059] The skewer threading mechanism includes a skewer bucket 16, a skewer shifting tooth plate 17 is provided at the front side of the lower opening of the skewer bucket 16, a skewer brush wheel 18 is provided at the rear side, a skewer slot plate 19 is provided at the lower part of the skewer bucket 16, the bamboo skewers in the skewer bucket 16 can fall into a skewer slot 20 of the skewer slot plate 19, a movable skewer pushing tooth plate 21 is provided in the skewer slot 20, and the skewer pushing tooth plate 21 pushes the bamboo skewers into the gluten stick between the left cutting knife group 2 and the right cutting knife group 3.

[0060] There are two signature-pulling toothed discs 17, which are controlled to rotate synchronously by motor C24, the signature-pushing toothed plate 21 is controlled to move by motor D25, and the signature-supporting brush wheel 18 is controlled to rotate by motor E26.

[0061] It also includes a feeding mechanism and a material taking mechanism, both of which are installed on the other side of the flower cutting mechanism. The feeding mechanism includes a movable material box 27, and the movable material box 27 is controlled to move and feed gluten sticks through a number of cylinders 28; the material taking mechanism includes a clamping claw 29 that is electrically controlled to move and clamp.

[0062] During the specific implementation, the left cutter group 2 and the right cutter group 3 are closed at the beginning. When the operation starts, the left cam group 4 and the right cam group 6 rotate, and the left cam guide rod group 5 and the right cam guide rod group 7 open the left cutter group 2 and the right cutter group 3 first. Then, the movable material box 27 of the feeding mechanism, under the control of the cylinder 28, feeds the gluten sticks therein from the feed port 14 into the middle of the left cutter group 2 and the right cutter group 3. Then, the left cutter pushing mechanism 8 and the right cutter pushing mechanism 9 simultaneously push the left cutter group 2 and the right cutter group 3 toward the middle to complete the staggered cutting of the two sides of the gluten sticks. The left cutter pushing mechanism 8 and the right cutter pushing mechanism 9 then retreat.

[0063] The knife groove 31 ensures that the cutter always moves in a straight line and closes tightly, thereby preventing the cutter from deviating and making the gluten stick cutting stable and uniform.

[0064] The bamboo sticks in the stick bucket 16 of the stick threading mechanism fall into the stick groove 20 one by one under the rolling of the stick shifting tooth plate 17 and the stick supporting brush wheel 18. The bamboo sticks are then pushed into the feed port 14 by the stick pushing tooth plate 21 and inserted into the cut gluten sticks (with the bamboo sticks sticking out). Then the left cam guide rod group 5 and the right cam guide rod group 7 open the cutters of the left cutter group 2 and the right cutter group 3 in sequence from front to back. During the sequential opening process, the stick pushing tooth plate 21 continues to push the bamboo sticks at a preset speed to complete the unfolding of the cuts one by one from front to back. Finally, the clamping claw 29 of the material taking mechanism moves into the feed port 14 to clamp and take out the gluten string.

[0065] The above description of the utility model and its implementation methods is not restrictive, and the actual protection scope is not limited to this. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A gluten cutting mechanism, the gluten cutting mechanism comprising a left cutting knife group (2) and a right cutting knife group (3) arranged on a plate frame, wherein the left cutting knife group (2) and the right cutting knife group (3) each comprise a row of a plurality of cutting knives; The plate rack comprises two vertical plates (30) and an upper flat plate (12) and a lower flat plate (32). Both vertical plates (30) are provided with a feed port (14), and the feed port (14) is used to feed gluten sticks or bamboo sticks. The upper plate (12) and the lower plate (32) are both provided with a knife groove (31), and the cutting knife slides through the upper and lower knife grooves (31). The cutting knife cuts the side of the gluten stick, and the gluten stick is retained as a solid piece for passing a bamboo stick along the center line; a long hole (1) is provided in the knife groove (31) of the lower plate (32).

2. A gluten cutting mechanism according to claim 1, characterized in that: The cutter is provided with two spaced blades (15), the blades of the two blades (15) forming a V-shaped opening, the tip of the V-shaped opening being an overlapping inwardly concave arc-shaped blade (13), and the inwardly concave arc-shaped blade (13) performs circular cutting on the side of the gluten stick.

3. A gluten cutting mechanism according to claim 1, characterized in that: The flower cutting mechanism further comprises a left cam group (4), a right cam group (6), a left cam guide rod group (5), a right cam guide rod group (7), a left cutter pushing mechanism (8), and a right cutter pushing mechanism (9); The left cam group (4) pushes the left cam guide rod group (5), the left cam guide rod group (5) pushes the left cutter group (2), the right cam group (6) pushes the right cam guide rod group (7), the right cam guide rod group (7) pushes the right cutter group (3), the left cutter pushing mechanism (8) pushes the left cutter group (2) toward the middle, and the right cutter pushing mechanism (9) pushes the right cutter group (3) toward the middle.

4. A gluten cutting mechanism according to claim 3, characterized in that: The left cam group (4) and the right cam group (6) are symmetrically arranged, and each comprises a plurality of cam blocks which are spirally distributed and fixedly connected. The left cam group (4) and the right cam group (6) are both controlled to rotate by a motor A (10), and the motor A (10) is fixed to the plate frame. The left cam guide rod group (5) and the right cam guide rod group (7) are symmetrically arranged, and each comprises a row of a plurality of rotatable guide rods, wherein the plurality of rotatable guide rods are sequentially pushed by the cam group, and the plurality of rotatable guide rods pass through the long holes (1) to sequentially push the cutters of the cutter group; The left cutter pushing mechanism (8) and the right cutter pushing mechanism (9) are symmetrically arranged, and both comprise a motor B (11), a guide rail (22), and a push plate (23); the motor B (11) controls the push plate (23) to slide along the guide rail (22); and the guide rail and the motor B (11) are fixed to a plate frame.

5. An automatic gluten cutting and skewering machine, comprising a gluten cutting mechanism according to any one of claims 1 to 4, characterized in that: It also includes a flower threading mechanism, which is installed on one side of the flower cutting mechanism; The stick threading mechanism comprises a stick bucket (16), a stick-pushing tooth plate (17) is provided at the front side of the lower opening of the stick bucket (16), and a stick-supporting brush wheel (18) is provided at the rear side. A stick slot plate (19) is provided at the lower part of the stick bucket (16), and the bamboo sticks in the stick bucket (16) can fall into a stick slot (20) of the stick slot plate (19). A movable stick-pushing tooth plate (21) is provided in the stick slot (20), and the stick-pushing tooth plate (21) pushes the bamboo sticks into the gluten stick between the left cutting knife group (2) and the right cutting knife group (3).

6. The automatic gluten cutting and skewering machine according to claim 5, characterized in that: There are two toothed plates (17) for picking the sign, which are controlled to rotate synchronously by a motor C (24). The toothed plate (21) for pushing the sign is controlled to move by a motor D (25). The brush wheel (18) for holding the sign is controlled to rotate by a motor E (26).

7. The automatic gluten cutting and skewering machine according to claim 5, characterized in that: The invention also comprises a feeding mechanism and a taking mechanism, wherein the feeding mechanism and the taking mechanism are both installed on the other side of the flower cutting mechanism. The feeding mechanism comprises a movable material box (27), and the movable material box (27) is controlled to move and feed gluten sticks by a plurality of cylinders (28); the taking mechanism comprises a clamping claw (29) which is electrically controlled to move and clamp.