Mask slicing machine
By designing reciprocating components and flat components in the mask chip punching machine, the problem of low flatness of mask sheets caused by non-woven raw materials during the molding and welding process is solved, and more efficient production and better product quality are achieved.
Patent Information
- Application Number
- CN202421763177.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-24
AI Technical Summary
During the mask production process, non-woven raw materials are prone to contact with the mechanical structure during the molding and welding process, resulting in low flatness of the mask sheet, affecting production efficiency and product quality.
A mask chipping machine was designed, which adopts two sets of reciprocating components and a flattening component. Through the cooperation of the driving structure and the linkage structure, the flattening component is driven to smooth the mask sheet and eliminate wrinkles.
It effectively improves the flatness of mask sheets, reduces the defective rate, and improves the efficiency and product quality of mask production.
Smart Images

Figure CN222832363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mask processing, in particular to a mask sheeting machine. Background Art
[0002] Masks are now a necessity and are in huge demand. The disposable masks commonly seen on the market are made of non-woven raw materials, which require PP non-woven fabrics, melt-blown fabrics, nose bridge strips, ear straps and other materials. In addition to the above raw materials, mask sheeting machines, mask ear strap spot welding machines and mask packaging machines are also required;
[0003] When producing masks, the non-woven raw materials need to be placed on the material rack, and then the roller group and power device of the machine are used to transport the non-woven raw materials to the forming and welding mechanism for welding the nose bridge and the layers of fabric. During welding, in order to wrap the nose bridge in the non-woven raw materials, the two sides of the non-woven raw materials need to be folded. During this process, the non-woven raw materials will come into contact with the mechanical structure of the forming and welding mechanism and wrinkles will appear, resulting in low flatness of the welded mask pieces, affecting the production efficiency and product process of the masks. Utility Model Content
[0004] The purpose of the utility model is to provide a mask sheeting machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A mask sheeting machine comprises a workbench, on which a mask sheet conveying mechanism, a forming and welding mechanism, and two sets of vertical plates fixedly installed along the width direction of the workbench are installed, a storage plate and a guide plate are fixedly installed between the two sets of vertical plates, two sets of reciprocating motion components are symmetrically installed on the storage plate, and the reciprocating motion components include a driving structure and a reciprocating member, and when the driving structure is in motion, the reciprocating member can be driven to reciprocate along the length direction of the storage plate;
[0007] The flattening assembly comprises two groups symmetrically arranged, and the two groups of the flattening assembly are respectively slidably connected to the two groups of the reciprocating parts. When the reciprocating parts reciprocate along the length direction of the storage plate, the flattening assembly cooperates with the engaging groove body provided on the guide plate, so as to flatten the mask sheet conveyed by the mask sheet conveying mechanism.
[0008] As a further solution of the utility model: the driving structure includes two groups of No. 1 pulleys and two groups of No. 2 pulleys rotatably mounted on the storage plate, belts are provided on the two groups of No. 1 pulleys and the two groups of No. 2 pulleys, a protrusion is fixed on the belt, and an adjacent group of No. 1 pulleys and No. 2 pulleys are connected by a linkage structure.
[0009] As a further solution of the utility model: the linkage structure includes a gear set installed on the storage plate, the gear set includes a number one gear and a number two gear, the number one gear is coaxially fixed with the number one pulley, and the number two gear is coaxially fixed with the number two pulley.
[0010] As a further solution of the utility model: the reciprocating member includes a movable plate slidably arranged on the storage plate, the movable plate is provided with a sliding groove on the side facing the belt, the protruding column is slidably arranged in the sliding groove, and the movable plate is provided with a T-shaped groove on the side away from the belt.
[0011] As a further solution of the utility model: the flattening component includes a T-block slidably arranged in the T-slot, a sleeve is fixedly arranged on the side of the T-block away from the belt, a fixing rod is arranged on the sleeve, the fixing rod is slidably arranged in the engaging groove body, and a telescopic structure for flattening the mask piece is slidably arranged in the sleeve.
[0012] As a further solution of the utility model: the telescopic structure includes a spring slidably arranged in the sleeve, one end of the spring abuts against the bottom surface of the sleeve, and the other end abuts against a telescopic rod slidably arranged in the sleeve, and a ball is installed at one end of the telescopic rod away from the spring.
[0013] As a further solution of the utility model: the interlocking groove body includes a transverse groove, a vertical groove and an inclined groove, the transverse groove, the vertical groove and the inclined groove constitute a closed structure, and a barrier structure is provided at the connection between the inclined groove and the transverse groove.
[0014] As a further solution of the utility model: the barrier structure includes a rotating plate, and the rotating plate is rotatably installed in a storage groove opened on the guide plate and connected to a spring sheet arranged in the storage groove.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] By setting two sets of reciprocating motion components and utilizing the cooperation between the driving structure and the linkage structure, the two sets of moving plates symmetrically slidably arranged on the storage plate can be driven to move closer to or farther from each other, thereby driving the flattening components arranged on the moving plates to flatten the mask sheets conveyed by the mask sheet conveying mechanism;
[0017] By setting a leveling component connected to the moving plate, when the moving plate reciprocates along the clamping groove, the two groups of telescopic rods along the vertical direction of the workbench space approach each other, and at this time, the balls arranged at the ends of the telescopic rods fit with the support plate, and then under the action of the moving plate, they move to both sides along the middle of the mask piece to flatten the wrinkled part of the mask piece, and then the two groups of balls are separated, and under the cooperation of the engaging groove body and the moving plate, the telescopic rods approach each other and return to the initial position, and the balls fit with the support plate again, and the above process is repeated, so that the mask piece passing through the two groups of vertical plates can be continuously leveled, the wrinkles on the mask piece can be leveled, and the defective rate can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a structural schematic diagram of an embodiment of a mask sheeting machine.
[0019] Figure 2 The present invention is a schematic structural diagram of the connection between a flattening component and a reciprocating motion component in one embodiment of a mask sheeting machine.
[0020] Figure 3 The present invention is a schematic structural diagram of a reciprocating motion component in one embodiment of a mask sheeting machine.
[0021] Figure 4 The present invention is a schematic diagram of the structure of a flattening component in one embodiment of a mask sheeting machine.
[0022] Figure 5 The present invention is a schematic diagram of the structure of a movable plate in one embodiment of a mask sheeting machine.
[0023] Figure 6 The present invention is a schematic diagram of the structure of a driving structure in one embodiment of a mask sheeting machine.
[0024] Figure 7 It is a schematic diagram of the structure of a mosaic groove body in one embodiment of a mask sheeting machine.
[0025] In the figure: 1. workbench; 2. mask sheet conveying mechanism; 3. vertical plate; 4. forming and welding mechanism; 5. guide plate; 6. storage plate; 7. gear set; 8. support plate; 9. ball bearing; 10. moving plate; 11. belt; 12. telescopic rod; 13. sleeve; 14. fixing rod; 15. clamping groove; 16. spring; 17. T-block; 18. slide groove; 19. T-slot; 20. protruding column; 21. horizontal groove; 22. vertical groove; 23. reset groove; 24. inclined groove; 25. rotating plate; 26. spring; 27. arc groove; 28. No. 1 pulley; 29. No. 2 pulley; 30. storage groove. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0028] See also Figures 1 to 7 In an embodiment of the utility model, a mask sheeting machine comprises a workbench 1, on which a mask sheet conveying mechanism 2, a forming and welding mechanism 4, and two sets of vertical plates 3 fixedly installed along the width direction of the workbench 1 are installed, and a storage plate 6 and a guide plate 5 are fixedly installed between the two sets of vertical plates 3, and two sets of reciprocating motion components are symmetrically installed on the storage plate 6, and the reciprocating motion components include a driving structure and a reciprocating member, and when the driving structure is in motion, the reciprocating member can be driven to reciprocate along the length direction of the storage plate 6;
[0029] For details, please refer to Figure 1 , Figure 2 A support plate 8 is fixedly arranged between the two groups of vertical plates 3, and the mask sheet conveying mechanism 2 installed on the workbench 1 is connected to the loading rack placed outside the workbench 1, and a rolling structure is arranged at one end of the forming and welding mechanism 4 away from the mask sheet conveying mechanism 2. When in use, the end of the mask sheet on the loading rack material tray is pulled through the mask sheet conveying mechanism 2, so that multiple mask sheets can be integrated together, and the integrated mask sheets pass through the two groups of vertical plates 3 and are placed on the support plate 8. Then, under the continuous rotation of the rolling structure of the forming and welding mechanism 4, the integrated mask sheets will be continuously conveyed into the forming and welding mechanism 4 for welding to produce a formed mask sheet.
[0030] The driving structure includes two groups of first pulleys 28 and two groups of second pulleys 29 rotatably mounted on the storage plate 6, and belts 11 are provided on the two groups of first pulleys 28 and the two groups of second pulleys 29, and a protruding column 20 is fixedly provided on the belt 11, and an adjacent group of first pulleys 28 and second pulleys 29 are connected by a linkage structure;
[0031] The linkage structure includes a gear set 7 mounted on the storage plate 6, the gear set 7 includes a first gear and a second gear, the first gear is coaxially fixed with the first pulley 28, and the second gear is coaxially fixed with the second pulley 29;
[0032] For details, please refer to Figure 1 Figure 2 The No. 1 pulley 28 or the No. 2 pulley 29 near the vertical plate 3, either of the two groups is fixedly connected to the output shaft of the motor fixedly installed on the storage plate 6, and the two groups of motors are controlled by the same drive switch. After the motor is started, the belt 11 installed on the No. 1 pulley 28 or the No. 2 pulley 29 will continue to rotate toward the motor. At this time, under the action of the linkage structure, the belt 11 installed on the No. 2 pulley 29 or the No. 1 pulley 28 will continue to rotate away from the motor, thereby driving the two groups of reciprocating parts to move closer to or away from each other.
[0033] The reciprocating member includes a moving plate 10 slidably disposed on the storage plate 6, a sliding groove 18 is provided on the side of the moving plate 10 facing the belt 11, the protruding column 20 is slidably disposed in the sliding groove 18, and a T-shaped groove 19 is provided on the side of the moving plate 10 away from the belt 11;
[0034] In particular, see Figure 3 , Figure 5 The movable plate 10 is symmetrically provided with two sets of engaging rods along its length direction, and the engaging rods are slidably arranged in the engaging grooves 15 provided on the storage plate 6, so that when the belt 11 continues to rotate in the same direction, the protruding column 20 sliding in the slide groove 18 can drive the movable plate 10 to slide back and forth along the engaging groove 15.
[0035] In the embodiment of the utility model, by setting up two groups of reciprocating motion components and utilizing the cooperation between the driving structure and the linkage structure, it is possible to drive the two groups of movable plates 10 symmetrically slidably arranged on the storage plate 6 to move closer to or away from each other, thereby driving the flattening components arranged on the movable plates 10 to flatten the mask sheets conveyed by the mask sheet conveying mechanism 2.
[0036] As an embodiment of the present invention, please refer to Figure 1 , Figure 2 , Figure 4 , Figure 7 A mask sheeting machine further includes a flattening assembly, wherein the flattening assembly is symmetrically arranged in two groups, and the two groups of the flattening assemblies are respectively slidably connected to the two groups of the reciprocating members. When the reciprocating members reciprocate along the length direction of the storage plate 6, the flattening assembly cooperates with the engaging groove body provided on the guide plate 5, and can flatten the mask sheet conveyed by the mask sheet conveying mechanism 2;
[0037] The leveling assembly includes a T-block 17 slidably disposed in the T-slot 19, a sleeve 13 is fixedly disposed on a side of the T-block 17 away from the belt 11, a fixing rod 14 is disposed on the sleeve 13, the fixing rod 14 is slidably disposed in the engaging groove, and a telescopic structure for leveling the mask sheet is slidably disposed in the sleeve 13;
[0038] The telescopic structure includes a spring 16 slidably disposed in the sleeve 13, one end of the spring 16 abuts against the bottom surface of the sleeve 13, and the other end abuts against a telescopic rod 12 slidably disposed in the sleeve 13, and a ball 9 is installed at one end of the telescopic rod 12 away from the spring 16;
[0039] See also Figure 3 , Figure 4 It should be noted that, in the initial state, the two sets of sleeves 13 are close to each other and located in the middle of the mask piece, and the above-mentioned spring 16 is in a compressed state. The spring 16 in the compressed state pushes the telescopic rod 12 away from the sleeve 13. At this time, the ball 9 under the telescopic rod 12 is in contact with the support plate 8, and the mask piece that has been integrated after passing through the two sets of vertical plates 3 can be clamped. When the mask piece is conveyed to the forming and welding mechanism 4, the ball 9 installed on the telescopic rod 12 will roll, so that the telescopic rod 12 will not cause damage to the surface of the mask piece during operation.
[0040] The interlocking groove body includes a transverse groove 21, a vertical groove 22 and an inclined groove 24, wherein the transverse groove 21, the vertical groove 22 and the inclined groove 24 form a closed structure, and a barrier structure is provided at the connection between the inclined groove 24 and the transverse groove 21;
[0041] The barrier structure includes a rotating plate 25, which is rotatably mounted in a storage slot 30 provided on the guide plate 5 and connected to a spring piece 26 provided in the storage slot 30;
[0042] For details, please refer to Figure 7, the rotating plate 25 will maintain a parallel state with the inclined groove 24 under the action of the spring piece 26. In the initial state, the two groups of telescopic rods 12 arranged laterally are close to each other, and the balls 9 at the ends of the telescopic rods 12 are in contact with the support plate 8 to clamp the mask sheet in the middle. When the movable plate 10 is driven by the belt 11 to move away from the gear set 7 along the clamping groove 15, the fixed rod 14 will move toward the inclined groove 24 along the transverse groove 21 until the fixed rod 14 contacts the rotating plate 25 and pushes the rotating plate 25 to deflect toward the storage groove 30, so that the spring piece 26 is squeezed, and the rotating plate 25 passes through the arc groove 27 and gradually sinks into the storage groove 30. Then the balls 9 are separated from the mask sheet, and after the fixed rod 14 is separated from the rotating plate 25, the spring piece 26 releases its elastic potential energy. , pushing the rotating plate 25 to reverse and maintain a parallel state with the inclined groove 24, the belt 11 continues to drive the movable plate 10 to move along the clamping groove 15, driving the fixed rod 14 to move to the end of the stroke of the transverse groove 21; then the movable plate 10 moves toward the gear set 7 driven by the belt 11, and moves upward along the inclined groove 24 under the guidance of the rotating plate 25. At this time, the sleeve 13 rises along the T-slot 19 to separate the ball 9 from the support plate 8, and then the fixed rod 14 moves along the reset groove 23 until the fixed rod 14 moves to the end of the reset groove 23. Under the action of gravity, the sleeve 13 falls back to the head end of the transverse groove 21 along the vertical groove 22, and the above process is repeated to flatten the mask sheet so that the mask sheet will not be wrinkled and the defective rate is reduced.
[0043] In the embodiment of the utility model, a leveling component is provided to be connected with the movable plate 10. When the movable plate 10 reciprocates along the clamping groove 15, the two groups of telescopic rods 12 along the vertical direction of the workbench 1 space approach each other. At this time, the balls 9 arranged at the ends of the telescopic rods 12 are fitted with the support plate 8. Then, under the action of the movable plate 10, they move to both sides along the middle of the mask piece to flatten the wrinkled part of the mask piece. Then, the two groups of balls 9 are separated, and under the cooperation of the engaging groove body and the movable plate 10, the telescopic rods 12 approach each other and return to the initial position. Then, the balls 9 are fitted with the support plate 8 again, and the above process is repeated. The mask piece passing between the two groups of vertical plates 3 can be continuously leveled to prevent wrinkles in the mask piece and reduce the defective rate.
[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mask sheeting machine, comprising a workbench (1), on which a mask sheet conveying mechanism (2), a forming and welding mechanism (4) and two sets of vertical plates (3) fixedly installed along the width direction of the workbench (1) are installed, characterized in that: A storage plate (6) and a guide plate (5) are fixedly installed between the two groups of vertical plates (3); two groups of reciprocating motion components are symmetrically installed on the storage plate (6); the reciprocating motion components include a driving structure and a reciprocating member; when the driving structure is in motion, the reciprocating member can be driven to reciprocate along the length direction of the storage plate (6); The flattening components are symmetrically arranged in two groups, and the two groups of the flattening components are respectively slidably connected to the two groups of the reciprocating members. When the reciprocating members reciprocate along the length direction of the storage plate (6), the flattening components cooperate with the interlocking grooves provided on the guide plate (5) to flatten the mask sheets conveyed by the mask sheet conveying mechanism (2).
2. A mask sheeting machine according to claim 1, characterized in that: The driving structure comprises two groups of first pulleys (28) and two groups of second pulleys (29) rotatably mounted on the storage plate (6); belts (11) are arranged on the two groups of first pulleys (28) and the two groups of second pulleys (29); a protruding column (20) is fixedly arranged on the belt (11); and adjacent groups of the first pulleys (28) and the second pulleys (29) are connected via a linkage structure.
3. A mask sheeting machine according to claim 2, characterized in that: The linkage structure comprises a gear set (7) mounted on the storage plate (6), the gear set (7) comprising a first gear and a second gear, the first gear being coaxially fixed with the first pulley (28), and the second gear being coaxially fixed with the second pulley (29).
4. A mask sheeting machine according to claim 3, characterized in that: The reciprocating member comprises a movable plate (10) slidably arranged on the storage plate (6), a sliding groove (18) is provided on the side of the movable plate (10) facing the belt (11), the protruding column (20) is slidably arranged in the sliding groove (18), and a T-shaped groove (19) is provided on the side of the movable plate (10) away from the belt (11).
5. A mask sheeting machine according to claim 4, characterized in that: The leveling component comprises a T-shaped block (17) slidably arranged in the T-shaped groove (19); a sleeve (13) is fixedly arranged on a side of the T-shaped block (17) away from the belt (11); a fixing rod (14) is arranged on the sleeve (13); the fixing rod (14) is slidably arranged in the embedded groove body; and a telescopic structure for leveling the mask sheet is slidably arranged in the sleeve (13).
6. A mask sheeting machine according to claim 5, characterized in that: The telescopic structure comprises a spring (16) slidably arranged in the sleeve (13); one end of the spring (16) abuts against the bottom surface of the sleeve (13), and the other end abuts against a telescopic rod (12) slidably arranged in the sleeve (13); a ball (9) is installed at one end of the telescopic rod (12) away from the spring (16).
7. A mask sheeting machine according to claim 2, characterized in that: The interlocking groove body comprises a transverse groove (21), a vertical groove (22) and an inclined groove (24); the transverse groove (21), the vertical groove (22) and the inclined groove (24) form a closed structure, and a barrier structure is provided at the connection between the inclined groove (24) and the transverse groove (21).
8. A mask sheeting machine according to claim 7, characterized in that: The barrier structure comprises a rotating plate (25), wherein the rotating plate (25) is rotatably mounted in a storage groove (30) provided on the guide plate (5) and is connected to a spring sheet (26) provided in the storage groove (30).