Intelligent inspection equipment and cableway

Abstract

The utility model relates to intelligent inspection equipment and a cableway. The intelligent inspection equipment comprises a hanging rod, a mounting seat and a video shooting assembly, one end of the hanging rod in the extending direction is used for being connected with a cable of a cableway, the mounting seat is arranged on the hanging rod, and the video shooting assembly is arranged on the mounting seat. The intelligent inspection equipment provided by the embodiment of the utility model can replace a traditional manual inspection mode, can achieve high-efficiency and high-frequency inspection, better detects the operation of key parts and equipment of a cableway, and guarantees the safe operation of the cableway.

Description

Technical Field

[0001] The utility model relates to the technical field of cableways, in particular to intelligent inspection equipment and a cableway. Background Art

[0002] Passenger ropeway is a special equipment for manning people in scenic spots. To ensure the safe operation of passenger ropeway, the "Safety Specifications for Passenger Aerial Ropeway" clearly stipulates that ropeway users must thoroughly check whether all equipment on the line is in good condition before starting passenger operations every day; for key parts and equipment of ropeway such as cable pulleys, brackets, wire ropes, etc., in addition to daily maintenance, regular inspections and irregular inspections are also required. In related technologies, the inspection method usually relies on maintenance personnel to take the maintenance gondola to the various brackets of the line to perform high-altitude operations. This method has the disadvantages of high labor intensity, low efficiency, and high risk. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art to at least a certain extent. To this end, the embodiment of the utility model proposes an intelligent inspection device to replace the traditional manual inspection method, which can achieve high-efficiency and high-frequency inspection, better detect the operation of key parts and equipment of the cableway, and ensure the safe operation of the cableway.

[0004] An embodiment of the utility model provides a ropeway.

[0005] The intelligent inspection equipment of the embodiment of the utility model comprises a suspension rod, a mounting seat and a video shooting assembly, wherein one end of the suspension rod in its extension direction is used to connect the cable of the cableway; the mounting seat is arranged on the suspension rod; and the video shooting assembly is arranged on the mounting seat.

[0006] The intelligent inspection equipment of the embodiment of the utility model can replace the traditional manual inspection method, can achieve high-efficiency and high-frequency inspection, better detect the operation of key parts and equipment of the cableway, and ensure the safe operation of the cableway.

[0007] In some embodiments, the intelligent inspection device further includes a mechanical arm having a fixed end and a free end, the fixed end is arranged on the mounting seat, and the free end is connected to the video shooting component.

[0008] In some embodiments, the video shooting assembly includes a camera and a microphone, the camera is arranged at the free end of the robotic arm, and the microphone is arranged on the mounting base.

[0009] In some embodiments, the one end of the hanger is located on the side of the cable away from the bracket of the cableway in the first direction, and the hanger has a connected bending section and an installation section, the bending section is detachably connected to one end of the mounting seat, the other end of the mounting seat is connected to the fixed end, one end of the installation section is connected to the bending section, and the other end of the installation section forms the other end of the hanger in its extension direction, and the other end of the installation section is located on the side of the cable in the first direction toward the bracket.

[0010] In some embodiments, the mounting base includes a steering member, a mounting plate and a fixing member, one end of the steering member is connected to the fixing member, the fixing member is detachably connected to the boom, the other end of the steering member is connected to the mounting plate, the pickup is arranged on the steering member and adjacent to the mounting plate, the mounting plate has a mounting plane, the mounting plane is toward the one end of the boom in a second direction, the fixed end of the robotic arm is arranged on the mounting plane, and the second direction is perpendicular to the first direction.

[0011] In some embodiments, the fixing member includes a first fixing plate, a second fixing plate and connecting bolts, the first fixing plate is connected to the one end of the steering member, the second fixing plate is connected to the first fixing plate through the connecting bolts, there are at least four connecting bolts, and a plurality of the connecting bolts are arranged to form a fixing channel.

[0012] In some embodiments, the fixing member further includes a limit block, and the limit block is provided in plurality. The limit block is disposed on a side of the first fixing plate facing the second fixing plate, and the limit block is adjacent to or abuts against the suspension rod.

[0013] In some embodiments, the robotic arm is a robotic arm with six degrees of freedom.

[0014] In some embodiments, the boom has a mounting section, the other end of the mounting section forms the other end of the boom in its extension direction, and the intelligent inspection device further includes a hanging car, which is mounted on the mounting section.

[0015] The cableway of the embodiment of the utility model comprises a bracket, a cable and the intelligent inspection device, wherein the cable is mounted on the bracket, and one end of the suspension rod of the intelligent inspection device is connected to the cable.

[0016] The cableway of the embodiment of the utility model can achieve high-efficiency and high-frequency inspections, better detect the operation of key parts and equipment of the cableway, and ensure the safe operation of the cableway. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a structural schematic diagram of a ropeway according to an embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the intelligent inspection device of an embodiment of the utility model;

[0019] Figure 3 yes Figure 1 A partial enlarged view of the

[0020] Figure 4 It is a schematic diagram of the intelligent inspection device of the embodiment of the utility model when passing through the cable wheel group;

[0021] Figure 5 It is a schematic diagram of the intelligent inspection device of the embodiment of the utility model when passing through the cable pressing wheel group;

[0022] Figure 6 It is a schematic diagram of the intelligent inspection device of the embodiment of the utility model when passing through the supporting and pressing combined wheel set;

[0023] Reference numerals:

[0024] Cableway 1000;

[0025] Intelligent inspection equipment 100;

[0026] Suspension rod 1, bending section 11, installation section 12;

[0027] Mounting seat 2, steering member 21, square tube 211, connecting plate 212, mounting plate 22, fixing member 23, first fixing plate 231, second fixing plate 232, connecting bolt 233, limiting block 234;

[0028] Video shooting component 3, camera 31, microphone 32;

[0029] Robotic arm 4;

[0030] Carriage 5;

[0031] Cable 200, bracket 300, cable-supporting wheel set 400, cable-pressing wheel set 500, and supporting-pressing combined wheel set 600. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0033] Refer to the following Figures 1 to 6 , describing the intelligent inspection device 100 and the cableway 1000 of the embodiment of the utility model.

[0034] The cableway 1000 of the embodiment of the utility model comprises a bracket 300, a cable 200 and an intelligent inspection device 100. The bracket 300 has a plurality of brackets, and the cable 200 is mounted on the bracket 300. The intelligent inspection device 100 comprises a suspension rod 1, a mounting seat 2 and a video shooting component 3. The suspension rod 1 has a cable 200 at one end thereof in its extension direction, the mounting seat 2 is arranged on the suspension rod 1, and the video shooting component 3 is arranged on the mounting seat 2.

[0035] When the cableway 1000 of the embodiment of the utility model is being inspected, the cable 200 is in operation, the boom 1 moves synchronously with the cable 200, the video shooting component 3 located on the boom 1 moves synchronously with the cable 200, and the video shooting component 3 captures images of the area passed through, thereby inspecting the key parts and equipment of the cableway 1000, such as the cable support wheel group 400, the cable pressure wheel group 500, the support and pressure combination wheel group 600, etc. of the cableway 1000.

[0036] Specifically, the video shooting component 3 is electrically connected to the control center of the cableway 1000 and can transmit electrical signals. The images shot by the video shooting component 3 are displayed in real time in the control center.

[0037] The intelligent inspection device 100 of the embodiment of the utility model is connected to the cable 200 through the suspension rod 1, so that it moves with the movement of the cable 200, and the key parts and equipment of the cableway 1000 in the moving path are photographed by the video shooting component 3, so as to realize the collection and inspection of the image of the cableway 1000, thereby eliminating the need for personnel to perform high-altitude operations, greatly reducing the labor intensity and danger of personnel, and improving the efficiency of maintenance. The intelligent inspection device 100 of the embodiment of the utility model is used to inspect the cableway 1000, replacing the traditional manual inspection method, and can achieve high-frequency inspections, improve the ability to discover and analyze faults, and at the same time, the video images collected by the video shooting component 3 can be saved and played back, which is beneficial to the discovery, analysis and statistics of accidents.

[0038] Therefore, the intelligent inspection device 100 of the embodiment of the utility model replaces the traditional manual inspection method, can achieve high-efficiency and high-frequency inspection, better detect the key parts and equipment operation of the cableway 1000, and ensure the safe operation of the cableway 1000.

[0039] In order to make the solution of the present application easier to understand, the first direction is the same as the left-right direction, and the second direction is the up-down direction. Figures 1 to 6 As shown, the up and down directions are Figures 1 to 6 shown.

[0040] The cableway 1000 of the embodiment of the utility model includes a bracket 300 , a cable-supporting wheel group 400 , a cable-pressing wheel group 500 , a combined supporting and pressing wheel group 600 , a cable 200 and an intelligent inspection device 100 .

[0041] The bracket 300 has a plurality of wheels 400 for supporting cables, a wheel group 500 for pressing cables, and a combined wheel group 600 for supporting cables are respectively mounted on different brackets 300 , and the cable 200 is mounted on the wheel group on the bracket 300 .

[0042] The intelligent inspection device 100 includes a boom 1, a mounting seat 2, a mechanical arm 4, a cabin 5 and a video shooting assembly 3. The boom 1 is connected to the cable 200 of the cableway 1000 at one end in its extension direction, the mounting seat 2 is arranged on the boom 1, and the video shooting assembly 3 is arranged on the mounting seat 2.

[0043] The mechanical arm 4 has a fixed end and a free end, the fixed end is arranged on the mounting seat 2, and the free end is connected to the video shooting component 3. The mechanical arm 4 can be flexibly operated to drive the video shooting component 3 to move, so as to adjust the position of the video shooting component 3 and the distance between the video shooting component 3 and the photographed equipment, so as to avoid interference between the video shooting component 3 and the photographed equipment during the inspection process, ensure the safety between the video shooting component 3 and the photographed equipment, and at the same time, enable the video shooting component 3 to capture clear images, thereby ensuring the validity of the collected data information and ensuring the effective inspection of the important parts and equipment of the cableway 1000. In addition, the mechanical arm 3 drives the video shooting component 3 to move, and can also expand the range captured by the video shooting component 3, thereby increasing the inspection range of the intelligent inspection device 100.

[0044] In some embodiments, the video shooting component 3 includes a camera 31 and a microphone 32, wherein the camera 31 is disposed at the free end of the mechanical arm 4, and the microphone 32 is disposed on the mounting base 2. The camera 31 and the microphone 32 are disposed separately to realize the simultaneous acquisition of image information and sound information, ensure the clarity of the video image information, and reduce the installation size reserved for the free end of the mechanical arm 4 for installing the video shooting component 3 and the complexity of the corresponding installation structure, so that the installation of the camera 31 and the microphone 32 is more convenient.

[0045] Specifically, the pickup 32 is bonded to the mounting base 2 by glue.

[0046] One end (upper end) of the suspension rod 1 is located on the side of the cable 200 facing away from the support 300 of the cableway 1000 in the first direction (for example Figure 1), the boom 1 has a connected bending section 11 and a mounting section 12. The bending section 11 is detachably connected to one end of the mounting seat 2, one end of the mounting section 12 is connected to the bending section 11, and the other end of the mounting section 12 forms the other end (lower end) of the boom 1 in its extension direction, and the other end of the mounting section 12 faces the bracket 300 in the first direction. The other end of the mounting section 12 forms the other end of the boom 1 in its extension direction, and the hanging car 5 is installed on the mounting section 12. The connection between the hanging car 5 and the hanging rail enables the intelligent inspection equipment 100 of the embodiment of the utility model to have a manned function, so that personnel can take the hanging car 5 to the place where maintenance and replacement operations are required to eliminate faults and potential dangers.

[0047] On the other hand, compared with the related art method of using personnel to carry out maintenance in an inspection car, the intelligent inspection equipment 100 of the embodiment of the utility model has the function of collecting video and sound signals through the video shooting component 3, which can realize an intelligent inspection process that replaces manual work, and has a simple structure. It can be modified based on the existing inspection car to achieve low-cost upgrades.

[0048] In some embodiments, the bending section 11 is detachably connected to one end of the mounting seat 2, and the other end of the mounting seat 2 is connected to the fixed end. In other words, the bending section 11 and the fixed end of the mechanical arm 4 are respectively located on both sides of the mounting seat 2. Since the upper end of the boom 1 is located on the side of the cable 200 away from the bracket 300, the lower end of the boom 1 faces the bracket 300, and the lower end of the boom 1 is located on the side of the cable 200 adjacent to the bracket 300, and the fixed ends of the bending section 11 and the mechanical arm 4 are respectively located on both sides of the mounting seat 2, the camera 31 is adjacent to or located directly below the cable 200, so that the camera can observe and shoot the status of the cable 200, the wheel set and other equipment at a more appropriate position, and at the same time, the change in the center of gravity offset of the car 5 is small, and the adverse effect on the stability of the car 5 is small.

[0049] Specifically, the mounting seat 2 includes a steering member 21, a mounting plate 22 and a fixing member 23. One end (right end) of the steering member 21 is connected to the fixing member 23. The fixing member 23 is detachably connected to the boom 1. The other end of the steering member 21 is connected to the mounting plate 22. The pickup 32 is arranged on the steering member 21 and adjacent to the mounting plate 22. The mounting plate 22 has a mounting plane. The mounting plane faces one end of the boom 1 in the second direction, that is, the mounting plane faces upward. The fixed end of the robot 4 is arranged on the mounting plane. The mounting plane is the basic coordinate origin of the movement control of the robot 4. The mounting plane is a flat mounting surface and faces upward, which can facilitate the movement control of the robot 4.

[0050] Furthermore, the fixing member 23 includes a first fixing plate 231, a second fixing plate 232 and a connecting bolt 233. The first fixing plate 231 is connected to one end (right end) of the steering member 21, and the second fixing plate 232 is connected to the first fixing plate 231 through the connecting bolt 233. There are at least four connecting bolts 233, and a plurality of connecting bolts 233 are arranged to form a fixing channel. In the process of installing the mounting seat 2 on the suspension rod 1, the connecting bolt 233 is first disengaged from at least one of the second fixing plate 232 and the first fixing plate 231 to ensure that the first fixing plate 231 and the second fixing plate 232 are disengaged, and the first fixing plate 231 and the second fixing plate 232 are respectively placed on both sides of the bending section 11, and then the connecting bolt 233 is connected to the first fixing plate 231 and the second fixing plate 232. The fixing member 23 has a simple structure, and the connection process with the suspension rod 1 is easy to operate, which can improve the installation efficiency of the mounting seat 2 and the suspension rod 1.

[0051] In some embodiments, the fixing member 23 further includes a limit block 234, and there are a plurality of limit blocks 234. The limit blocks 234 are arranged on the side of the first fixing plate 231 facing the second fixing plate 232, and the limit blocks 234 are adjacent to or abut against the suspension rod 1. The limit blocks 234 position the installation of the first fixing plate 231 and the suspension rod 1, which is conducive to improving the convenience of operation when the first fixing plate 231, the second fixing plate 232 and the suspension rod 1 are installed.

[0052] The steering member 21 includes a square tube 211 and a connecting plate 212. One end of the square tube 211 is connected to the first fixing plate 231, and the other end of the square tube 211 is connected to the connecting plate 212. The connecting plate is connected to the mounting plate 22. The connecting plate 212 is perpendicular to the mounting plate 22. A reinforcing rib plate is provided on the lower side of the mounting plate 22, and the reinforcing rib plate is connected to the connecting plate.

[0053] Specifically, the robot arm 4 has six degrees of freedom, so that the camera 31 can be adjusted in multiple dimensions, so that the shooting angle of the camera 31 can be adjusted, which greatly increases the range of the camera 31 that can be photographed and detected, and improves the inspection area of ​​the embodiment of the utility model.

[0054] like Figure 4 As shown, the posture of the robot arm 4 when the intelligent inspection device 100 passes through the cable wheel assembly 400. Figure 5 It is the posture of the robot arm 4 when the intelligent inspection device 100 passes through the cable pressing wheel group 500. Figure 6 It is the posture of the robot arm 4 when the intelligent inspection device 100 passes through the supporting and pressing combined wheel set 600.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0056] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0057] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0059] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0060] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An intelligent inspection device (100), characterized in that: include: A suspension rod (1), wherein one end of the suspension rod (1) in its extension direction is used for connecting a cable (200) of a cableway (1000); A mounting seat (2), the mounting seat (2) being arranged on the suspension rod (1); and A video shooting component (3), wherein the video shooting component (3) is arranged on the mounting seat (2).

2. The intelligent inspection device (100) according to claim 1, characterized in that: It further comprises a mechanical arm (4), the mechanical arm (4) having a fixed end and a free end, the fixed end being arranged on the mounting seat (2), and the free end being connected to the video shooting component (3).

3. The intelligent inspection device (100) according to claim 2, characterized in that: The video shooting component (3) comprises a camera (31) and a microphone (32); the camera (31) is arranged at the free end of the mechanical arm (4); and the microphone (32) is arranged on the mounting seat (2).

4. The intelligent inspection device (100) according to claim 3, characterized in that: The one end of the suspension rod (1) is located in the first direction on a side of the cable (200) away from the bracket (300) of the ropeway (1000), and the suspension rod (1) has a connected bending section (11) and a mounting section (12), the bending section (11) is detachably connected to one end of the mounting seat (2), the other end of the mounting seat (2) is connected to the fixed end, one end of the mounting section (12) is connected to the bending section (11), and the other end of the mounting section (12) forms the other end of the suspension rod (1) in its extension direction, and the other end of the mounting section (12) is located on the side of the cable (200) facing the bracket (300) in the first direction.

5. The intelligent inspection device (100) according to claim 4, characterized in that: The mounting seat (2) comprises a steering member (21), a mounting plate (22) and a fixing member (23), one end of the steering member (21) is connected to the fixing member (23), the fixing member (23) is detachably connected to the suspension rod (1), the other end of the steering member (21) is connected to the mounting plate (22), the pickup (32) is arranged on the steering member (21) and adjacent to the mounting plate (22), the mounting plate (22) has a mounting plane, the mounting plane is oriented toward the one end of the suspension rod (1) in a second direction, the fixed end of the mechanical arm (4) is arranged on the mounting plane, and the second direction is perpendicular to the first direction.

6. The intelligent inspection device (100) according to claim 5, characterized in that: The fixing member (23) comprises a first fixing plate (231), a second fixing plate (232) and connecting bolts (233); the first fixing plate (231) is connected to the one end of the steering member (21); the second fixing plate (232) is connected to the first fixing plate (231) via the connecting bolts (233); there are at least four connecting bolts (233), and a plurality of the connecting bolts (233) are arranged to form a fixing channel.

7. The intelligent inspection device (100) according to claim 6, characterized in that: The fixing member (23) further comprises a limit block (234), the limit block (234) being multiple, the limit block (234) being arranged on a side of the first fixing plate (231) facing the second fixing plate (232), and the limit block (234) being adjacent to or abutting against the suspension rod (1).

8. The intelligent inspection device (100) according to claim 2, characterized in that: The mechanical arm (4) is a mechanical arm (4) with six degrees of freedom.

9. The intelligent inspection device (100) according to claim 1, characterized in that: The boom (1) has a mounting section (12), the other end of the mounting section (12) forming the other end of the boom (1) in its extension direction, and the intelligent inspection device (100) further comprises a hanging box (5), and the hanging box (5) is mounted on the mounting section (12).

10. A cableway (1000), characterized in that: It comprises a bracket (300), a cable (200) and an intelligent inspection device (100) as claimed in any one of claims 1 to 9, wherein the cable (200) is mounted on the bracket (300), and one end of a suspension rod (1) of the intelligent inspection device (100) is connected to the cable (200).

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