Monorail crane driving posture adjusting device for large-deformation roadway
By installing a hydraulically driven attitude adjustment device on the monorail lift, the center of mass attitude of the monorail lift is changed by using a level and laser instrument monitoring, the problem of the monorail lift scraping in complex tunnels is solved, and safe and stable transportation is achieved.
Patent Information
- Application Number
- CN202421677138.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The single-rail crane cannot adjust its posture in time during complex underground transportation, and it is prone to scratches with lanes, kick drums, etc., resulting in safety hazards and accidents.
A driving attitude adjustment device including a running track, a running hoist wheel, a passenger compartment body, a hydraulic cylinder and a monitoring unit is designed. The center of mass attitude of the monorail lift is changed by hydraulically driving the adjustment body, and the attitude adjustment is achieved by combining the level and laser instrument monitoring.
Effectively prevent scratches and collisions during transportation, improve the flexibility and safety of single-rail cranes, reduce failure rates, and improve the degree of mechanization and safety.
Smart Images

Figure CN223120300U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure belongs to the field of coal mine transportation, and particularly relates to a single-track crane running attitude adjustment device for large-deformation roadways. Background Art
[0002] Single-track crane transportation is a system that uses a special I-beam suspended above the roadway as a track, connects suspension vehicles with various functions into a vehicle group, and is towed by a traction device to run along the track. At present, the auxiliary transportation in the working faces of most coal mines in China widely adopts the method of using small winches for pulling in pairs and relay transportation. This transportation method has low transportation capacity, many transportation links, a large number of occupied equipment, a large number of occupied personnel, requires a large number of intermediate yards to be laid, and has great potential safety hazards, becoming a long-standing and difficult problem restricting the safety and mechanization development of mines. To accelerate the modernization of coal mine auxiliary transportation in China, single-track crane transportation, as a new transportation method, overcomes the transportation condition limitations of rail-bound vehicles, enables multiple roadways to be connected and used, can be applied in roadways with multiple bends and undulations, and has strong flexibility and adaptability. Promoting and applying single-track crane transportation has important practical significance for improving the transportation environment, increasing transportation efficiency, and ensuring transportation safety.
[0003] Since single-track crane transportation is fixed by a suspension method, the single-track crane is prone to swing, and in complex underground transportation situations, the single-track crane often rubs against the roadway side and floor heave, thus inducing extrusion accidents.
[0004] Single-track crane transportation is fixed by a suspension method, and during the operation process, it is unable to timely adjust to changes in roadways, etc. All parts of the single-track crane often rub against the roadway side, floor heave, and objects stored in the roadway, causing the carriage to be extruded and deformed. In severe cases, it may cause extrusion accidents and result in casualties. Therefore, there is an urgent need for a new type of single-track crane that can adjust its attitude during the operation process to avoid unnecessary rubbing and collisions during transportation, so as to ensure the safety and stability of the single-track crane during driving. Utility Model Content
[0005] Aiming at the deficiencies of the prior art, the purpose of the present disclosure is to provide a single-track crane running attitude adjustment device for large-deformation roadways, making the single-track crane more flexible and controllable and realizing safe transportation.
[0006] The purpose of the present disclosure can be achieved through the following technical solutions:
[0007] A single-track crane running attitude adjustment device for large-deformation roadways includes a running track, running suspension wheels, and a transport carriage body. The running suspension wheels are slidably clamped on the running track, and the transport carriage body is connected to the running suspension wheels through a connecting member;
[0008] Inside the transportation carriage body, there is an adjustment compartment, which includes an adjustment body slidably connected to the inside of the transportation carriage body. Hydraulic cylinders are arranged on both sides of the adjustment body, and the piston rods at the output ends of the hydraulic cylinders abut against the peripheral wall of the adjustment body;
[0009] One end of the transportation carriage body is connected to a driving locomotive head, which includes a driver's cab, a driving operation console, a monitoring unit, and a hydraulic adjustment unit. The driving operation console is arranged inside the driver's cab. The monitoring unit is arranged on the driver's cab and is used to monitor the running attitude. The hydraulic adjustment unit is used to control the telescoping of the piston rods at the output ends of each hydraulic cylinder;
[0010] A steel plate is fixed inside the transportation carriage body, and the space below the steel plate is the adjustment compartment;
[0011] The inner bottom surface of the adjustment compartment is fixed with a cylinder track, and the adjustment body is slidably connected to the track. The hydraulic cylinders on both sides of the adjustment body are respectively fixed on the two side walls of the adjustment compartment, and the hydraulic cylinders are all placed coaxially with the cylinder track;
[0012] The adjustment body is a solid sphere, and arc plates are fixed at one ends of the piston rods close to the adjustment body, and the arc plates are all attached to the peripheral wall of the adjustment body;
[0013] The monitoring unit includes a spirit level and a laser instrument. The laser instrument is fixed at the bottom of the driver's cab, and the spirit level is fixedly installed on the driving operation console;
[0014] The transportation carriage body is set to be multi-section, and adjacent transportation carriage bodies are connected to each other;
[0015] The hydraulic adjustment unit includes an oil storage tank arranged inside the driver's cab. There is a pipe compartment at the lower end of the driver's cab. A pair of hydraulic pipes are laid in the pipe compartment. The hydraulic pipes correspond to the hydraulic cylinders on both sides of the adjustment body one by one. One end of the hydraulic pipe extends into the oil storage tank and is connected to a pressure pump, and the other end of the hydraulic pipe sequentially penetrates through the adjustment compartments in each transportation carriage body;
[0016] Any one of the hydraulic pipes includes an oil outlet pipe and an oil inlet pipe wrapped inside a hose. Inside each adjustment compartment, the oil inlet pipe and the oil outlet pipe are both exposed and are connected to the corresponding hydraulic cylinder through external pipelines, and an electric hydraulic valve is arranged between the external connecting pipe connected to the oil outlet pipe and the corresponding hydraulic cylinder.
[0017] Advantages of the present disclosure:
[0018] 1. The utility model mainly adjusts the posture by changing the center of mass of the single rail hoist and making it adjust the posture by the swinging method, making the single rail hoist more flexible and controllable. It can realize the posture adjustment during the driving process of the single rail hoist, prevent the transportation carriage body from rubbing and colliding with the deformed roadway side and the raised floor, and ensure safe transportation;
[0019] 2. By observing the indicator of the level, the swinging direction and amplitude of the single rail hoist can be visually judged according to its offset direction and amplitude. And by observing the continuity of the light emitted by the laser, it can be judged whether there is a floor heave and whether the distance between the two sides of the roadway changes, so as to facilitate the driver to make timely adjustments to the driving state and ensure safe transportation.
[0020] 3. The main operating components of this adjustment device use hydraulic drive, making the adjustment smoother, faster, and reducing the failure rate during use.
[0021] 4. Connect the carriages together so that the adjustment instructions can be transmitted to each carriage in a timely manner, and unmanned adjustment can be achieved in a timely manner. While reducing the number of staff and improving the degree of mechanization, the overall safety and systematicness of the single rail hoist are also improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0023] Figure 1 It is a partial schematic diagram of the running track in the embodiment of the present disclosure;
[0024] Figure 2 It is a top view of the adjustment bin in the embodiment of the present disclosure;
[0025] Figure 3 It is a side view of the driving head in the embodiment of the present disclosure;
[0026] Figure 4 It is a schematic diagram of the overall structure in the embodiment of the present disclosure;
[0027] Figure 5 It is a schematic diagram of the hydraulic pipe structure in the embodiment of the present disclosure;
[0028] Figure 6 It is a schematic diagram of the overall structure from different perspectives in the embodiment of the present disclosure;
[0029] Figure 7 It is a partial structure schematic diagram at the adjustment body in the embodiment of the present disclosure;
[0030] Figure 8 It is a schematic diagram of the panel of the driving operation console in the embodiment of the present disclosure.
[0031] Description of the reference numerals in the drawings:
[0032] 1. Carriage body for carrying passengers;
[0033] 2. Adjustment Chamber; 2-1. Adjustment Body; 2-2. Cylinder Track; 2-3. Hydraulic Cylinder; 2-4. Electro-hydraulic Valve; 2-5. Piston Rod
[0034] 3. Driving Head; 3-1. Cockpit; 3-2. Level; 3-3. Driving Control Console; 3-4. Pipe Bin; 3-5. Laser; 3-6. Fuel Tank; 3-7. Pressure Pump
[0035] 4. Running Suspension Wheel
[0036] 5. Running Track
[0037] 6. Hydraulic Pipe; 6-1. Inlet Pipe; 6-2. Outlet Pipe; 6-3. Outer Connecting Pipe Detailed Implementation Manner
[0038] Next, the technical solutions in the embodiments of the present disclosure will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present disclosure.
[0039] Please refer to Figures 1 to 8 , a single-track crane driving attitude adjustment device for large-deformation roadways, including a running track 5, a running suspension wheel 4, and a transport carriage body 1. The running suspension wheel 4 is slidably clamped on the running track 5, and the transport carriage body 1 is connected to the running suspension wheel 4 through a connecting member;
[0040] An adjustment chamber 2 is provided inside the transport carriage body 1. The adjustment chamber 2 includes an adjustment body 2-1 slidably connected inside the transport carriage body 1. Hydraulic cylinders 2-3 are arranged on both sides of the adjustment body 2-1, and the piston rods 2-5 at the output ends of the hydraulic cylinders 2-3 abut against the peripheral wall of the adjustment body 2-1;
[0041] One end of the transport carriage body 1 is connected to a driving head 3. The driving head 3 includes a cockpit 3-1, a driving control console 3-3, a monitoring unit, and a hydraulic adjustment unit. The driving control console 3-3 is arranged inside the cockpit 3-1. The monitoring unit is arranged on the cockpit 3-1 and is used to monitor the running attitude. The hydraulic adjustment unit is used to control the telescoping of the piston rods 2-5 at the output ends of the hydraulic cylinders 2-3;
[0042] By monitoring the running attitude through the monitoring unit, the driver controls the hydraulic cylinders 2-3 through the driving control console 3-3 and the hydraulic adjustment unit, adjusts and transforms the position of the adjustment body 2-1, and further realizes the adjustment of the posture by changing the center of mass of the single-track crane through a swinging method, so as to avoid scraping and collision with the deformed roadway side and the uplifted floor and ensure safe transportation.
[0043] There is a steel plate fixed inside the transportation carriage body 1, and the space at the lower end of the steel plate is the adjustment bin 2.
[0044] On the inner bottom surface of the adjustment bin 2, a cylinder track 2-2 is fixed. The adjustment body 2-1 is slidably connected to the cylinder track 2-2. The hydraulic cylinders 2-3 on both sides of the adjustment body 2-1 are respectively fixed on the two side walls of the adjustment bin 2, and the hydraulic cylinders 2-3 are all placed coaxially with the cylinder track 2-2; this can improve the guiding property during the movement of the adjustment body 2-1.
[0045] The adjustment body 2-1 is a solid sphere. At one end of the piston rod 2-5 close to the adjustment body 2-1, an arc plate is fixed, and the arc plates are all in contact with the peripheral wall of the adjustment body 2-1; this can improve the stability of the contact between the piston rod 2-5 and the adjustment body 2-1.
[0046] The monitoring unit includes a level 3-2 and a laser instrument 3-5. The laser instrument 3-5 is fixed at the bottom of the cab 3-1, and the level 3-2 is fixedly installed on the driving operation console 3-3.
[0047] The transportation carriage body 1 is set to be multi-section, and adjacent transportation carriage bodies 1 are connected to each other.
[0048] The hydraulic adjustment unit includes an oil storage tank 3-6 arranged in the cab 3-1. There is a pipe cabin 3-4 at the lower end of the cab 3-1. A pair of hydraulic pipes 6 are laid in the pipe cabin 3-4. The hydraulic pipes 6 correspond to the hydraulic cylinders 2-3 on both sides of the adjustment body 2-1 one by one. One end of the hydraulic pipe 6 extends into the oil storage tank 3-6 and is connected to a pressure pump 3-7, and the other end of the hydraulic pipe 6 sequentially penetrates through the adjustment bins 2 in each transportation carriage body 1;
[0049] Any one of the hydraulic pipes 6 includes an oil outlet pipe 6-2 and an oil inlet pipe 6-1 wrapped in a hose. Inside each adjustment bin 2, the oil inlet pipe 6-1 and the oil outlet pipe 6-2 are both exposed and are connected to the corresponding hydraulic cylinder 2-3 through an external connection pipe 6-3. And an electro-hydraulic valve 2-4 is provided between the external connection pipe 6-3 connected to the oil outlet pipe 6-2 and the corresponding hydraulic cylinder 2-3;
[0050] The working method is as follows:
[0051] This device runs on the monorail crane running track 5 through the running pulley 4. The spirit level 3-2 is used to detect the smoothness of the monorail crane's operation. The driver judges the swinging direction and amplitude of the monorail crane according to the offset of its indicator. By observing the continuity of the light emitted by the laser instrument 3-5, it is judged whether there is a floor heave and whether the distance between the two sides of the roadway changes, so as to facilitate the driver to issue a posture adjustment command in time. When the environment of the running roadway changes, the driver in the cockpit 3-1 operates the control device on the driving operation console 3-3 to issue an instruction to the adjustment bin 2. The electric hydraulic valve 2-4 on the side where the adjustment body 2-1 is away from is closed, so that the outer connecting pipe 6-3 connected to the oil outlet pipe 6-2 is closed. The electric hydraulic valve 2-4 on the other side is opened, and the pressure pump 3-7 pressurizes, so that the hydraulic oil in the oil storage tank 3-6 enters the cylinder track 2-2 through the outer connecting pipe 6-3 connected to the oil inlet pipe 6-1. Through the telescopic cooperation of the hydraulic cylinders 2-3 on both sides of the adjustment body 2-1, the adjustment body 2-1 is pushed to adjust its position. Subsequently, the following carriages are synchronously adjusted according to the offset degree of the adjusted carriage, so that the center of mass of the monorail crane changes, thereby making its overall posture adjustment to facilitate safe passage through the changing roadway.
[0052] Taking the adjustment body as the origin and the vertical offset α angle as the positive direction to establish a coordinate system, the center of mass coordinates are:
[0053]
[0054] Where x: center of mass coordinates; L: moving distance of the adjustment body; M: mass of the monorail crane; m: mass of the adjustment body; r: radius of the adjustment body; a: side length of the monorail crane.
[0055] The monorail crane running posture adjustment device designed by the utility model adjusts its posture by pushing the adjustment body 2-1 through the hydraulic cylinder 2-3. The method is more convenient, fast and effective; at the same time, the hydraulic pipe 6 also connects each carriage together, systematizes the whole monorail crane, and can achieve unified scheduling and adjustment, enhancing the coordination ability and safety.
[0056] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0057] The foregoing has shown and described the basic principles, main features and advantages of the present disclosure. Those skilled in the art should understand that the present disclosure is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principles of the present disclosure. Without departing from the spirit and scope of the present disclosure, the present disclosure will have various changes and improvements, and these changes and improvements fall within the scope of the present disclosure claimed.
Claims
1. A monorail hoist running attitude adjustment device for large-deformation roadways, comprising an operating track (5), an operating trolley wheel (4) and a transport carriage body (1). The operating trolley wheel (4) is slidably clamped on the hoisting track (5), and the transport carriage body (1) is connected to the operating trolley wheel (4) through a connecting member. It is characterized in that: An adjustment chamber (2) is provided inside the transport carriage body (1). The adjustment chamber (2) includes an adjustment body (2-1) slidably connected inside the transport carriage body (1). Hydraulic cylinders (2-3) are arranged on both sides of the adjustment body (2-1), and the piston rods (2-5) at the output ends of the hydraulic cylinders (2-3) are all abutted against the peripheral wall of the adjustment body (2-1); One end of the transport carriage body (1) is connected to a driving head (3). The driving head (3) includes a cockpit (3-1), a driving operation console (3-3), a monitoring unit and a hydraulic adjustment unit. The driving operation console (3-3) is arranged inside the cockpit (3-1). The monitoring unit is arranged on the cockpit (3-1) and is used to monitor the running attitude. The hydraulic adjustment unit is used to control the telescoping of the piston rods (2-5) at the output ends of the hydraulic cylinders (2-3).
2. The monorail hoist running attitude adjustment device for large-deformation roadways according to claim 1, characterized in that A steel plate is fixed inside the transport carriage body (1), and the space below the steel plate is the adjustment chamber (2).
3. The monorail hoist running attitude adjustment device for large-deformation roadways according to claim 2, wherein A cylinder track (2-2) is fixed on the inner bottom surface of the adjustment chamber (2). The adjustment body (2-1) is slidably connected to the cylinder track (2-2). The hydraulic cylinders (2-3) on both sides of the adjustment body (2-1) are respectively fixed on the two side walls of the adjustment chamber (2), and the hydraulic cylinders (2-3) are all arranged coaxially with the cylinder track (2-2).
4. The monorail hoist running attitude adjustment device for large-deformation roadways according to claim 3, characterized in that, The adjustment body (2-1) is a solid sphere. Arc plates are fixed at one ends of the piston rods (2-5) close to the adjustment body (2-1), and the arc plates are all attached to the peripheral wall of the adjustment body (2-1).
5. The single-rail crane running attitude adjustment device for large-deformation roadways according to claim 4, characterized in that, The monitoring unit includes a level (3-2) and a laser (3-5). The laser (3-5) is fixed at the bottom of the cockpit (3-1), and the level (3-2) is fixedly installed on the driving operation console (3-3).
6. The monorail hoist running attitude adjustment device for large-deformation roadways according to claim 5, characterized in that, The transport carriage body (1) is provided in multiple sections, and adjacent transport carriage bodies (1) are connected to each other.
7. The monorail hoist running attitude adjustment device for large-deformation roadways according to claim 6, characterized in that, The hydraulic adjustment unit includes an oil storage tank (3-6) arranged inside the cockpit (3-1). A pipe chamber (3-4) is provided at the lower end of the cockpit (3-1). A pair of hydraulic pipes (6) are laid in the pipe chamber (3-4). The hydraulic pipes (6) correspond to the hydraulic cylinders (2-3) on both sides of the adjustment body (2-1) one by one. One end of the hydraulic pipe (6) extends into the oil storage tank (3-6) and is connected to a pressure pump (3-7). The other end of the hydraulic pipe (6) sequentially penetrates through the adjustment chambers (2) in each transport carriage body (1); Any one of the hydraulic pipes (6) includes an oil outlet pipe (6-2) and an oil inlet pipe (6-1) wrapped in a hose. Inside each adjustment chamber (2), the oil inlet pipe (6-1) and the oil outlet pipe (6-2) are both exposed and connected to the corresponding hydraulic cylinder (2-3) through an external connecting pipe (6-3). An electric hydraulic valve (2-4) is provided between the external connecting pipe (6-3) connected to the oil outlet pipe (6-2) and the corresponding hydraulic cylinder (2-3).