Automatic bottle arranging device
By introducing a guide and limit conveying mechanism into the automatic bottle handling device, combined with the coordinated control of the microcontroller and the motor, the problem of inefficient automatic bottle handling in the existing technology is solved, and uniform finishing and efficient conveying of controlled bottles is achieved.
Patent Information
- Application Number
- CN202421022121.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When used, in order to avoid the drop of the baffle causing damage to the pipe bottle on the electric transmission belt, the electric transmission belt needs to be reversed, resulting in low working efficiency.
An automatic bottle processing device is designed, using a guide conveying mechanism to organize the pipe bottles to be sorted into a row, and the single row of pipe bottles is sorted into a uniformly arranged square array through the limit conveying mechanism. Through the coordinated control of the microcontroller and the motor, fully automatic bottle processing is achieved.
It effectively improves the bottle cleaning efficiency, avoids the inefficiency caused by the reversal of the electric transmission belt, and realizes uniform finishing and efficient transportation of the controlled bottles.
Smart Images
Figure CN222833589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tube bottle production, in particular to an automatic bottle unscrambling device. Background Art
[0002] The tube bottle is a kind of non-crystalline inorganic substance that is melted, cooled and solidified. It is transparent, hard, and has good corrosion resistance, heat resistance, electrical and optical properties. It can be made into products of various shapes and sizes by a variety of molding and processing methods. Its properties can be changed by adjusting the chemical composition to meet different usage requirements. These products are widely used in food, medicine, cosmetics, reagents and consumables in hospitals and laboratories.
[0003] The existing automatic bottle unscrambling device generally sets a baffle in the middle of the electric transmission belt, and then installs a certain interval speed to lift the baffle, and at the same time the electric transmission belt is started at intervals, so that the controlled bottles are moved forward in rows. There are some problems. For example, when the existing automatic bottle unscrambling device is actually used, in order to avoid the baffle from falling and causing damage to the controlled bottles on the electric transmission belt, the electric transmission belt needs to be reversed when the baffle falls, and the working efficiency is low. For this reason, we propose an automatic bottle unscrambling device. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an automatic bottle sorting device, which first sorts the tube bottles to be sorted into a row through a guiding conveying mechanism, and then sorts the single row of tube bottles into a uniformly arranged square array and conveys them to the front side through a limiting conveying mechanism, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic bottle unscrambling device, comprising a first electric transmission belt, a guide mechanism and a limit mechanism;
[0006] The first electric transmission belt: the upper end face of the first electric transmission belt is evenly provided with mounting shafts on both sides thereof, the second electric transmission belt is provided on the right side of the first electric transmission belt, and a connecting plate is installed between the first electric transmission belt and the second electric transmission belt by bolts;
[0007] Wherein: it also includes a single chip microcomputer, which is arranged in the middle of the front side of the first electric transmission belt, the input end of the single chip microcomputer is electrically connected to the external power supply, and the input ends of the first electric transmission belt and the second electric transmission belt are both electrically connected to the output end of the single chip microcomputer;
[0008] Guide mechanism: it is symmetrically arranged on the upper end surface of the first electric transmission belt;
[0009] Limiting mechanism: It is arranged on the rear side of the upper end surface of the second electric transmission belt. The automatic bottle sorting device first arranges the controlled bottles to be sorted into a row through the guiding conveying mechanism, and then arranges the single row of controlled bottles into a uniformly arranged square array and transports them to the front side through the limiting conveying mechanism, which effectively increases the bottle sorting efficiency.
[0010] Furthermore, the guide mechanism includes a first rotating arm, a guide mounting arm, a second rotating arm, an adjusting guide arm, a first guide arm and a second guide wall, the first rotating arm being symmetrically connected to the outer side surfaces of four mounting shafts on the left side of the upper end surface of the first electric transmission belt for rotation front and back, a guide mounting arm is installed between the rotating ends of the two first rotating arms on the same side front and back, and the upper end surface of the guide mounting arm is also symmetrically provided with mounting shafts, the second rotating arm is symmetrically connected to the outer side surfaces of four mounting shafts on the right side of the upper end surface of the first electric transmission belt for rotation front and back, a guide mounting arm is also installed between the rotating ends of the two second rotating arms on the same side front and back, an adjusting guide arm is slidably connected between the outer side surfaces of the mounting shafts at adjacent ends of the two guide mounting arms on the same side front and back, the first guide arm is rotationally connected to the left-side mounting shafts of the two guide mounting arms on the left, the second guide wall is rotationally connected to the right-side mounting shafts of the two guide mounting arms on the right, and the guide mechanism is a driven mechanism.
[0011] Furthermore, the guide mechanism also includes a hexagonal cap nut, which is threadedly connected to the upper outer side surface of the mounting shaft on the upper end surface of the first electric transmission belt and the upper outer side surface of the mounting shaft on the upper end surfaces of the four guide mounting arms, and is a locking element of the guide mechanism.
[0012] Furthermore, the limiting mechanism includes a bracket, a rotating shaft, a third rotating arm and a limiting shaft. The bracket is symmetrically arranged at the middle part of the upper end surface of the second electric transmission belt. The rotating shaft is rotatably connected between the relative inner side surfaces of the two brackets. The third rotating arm is symmetrically arranged on the outer side surface of the rotating shaft. The limiting shaft is arranged between the relative inner side surfaces of the two third rotating arms, which is the active mechanism of the limiting mechanism.
[0013] Furthermore, the limiting mechanism also includes a mounting post and a limiting frame, wherein the mounting post is symmetrically arranged on the rear side of the upper end surface of the second electric transmission belt, and a limiting frame is arranged between the relative inner sides of the two mounting posts, which is a passive mechanism of the limiting mechanism.
[0014] Furthermore, the limiting mechanism also includes a motor, which is arranged on the right side of the right bracket, the output shaft end face of the motor is fixedly connected to the right end face of the rotating shaft, and the input end of the motor is electrically connected to the output end of the single-chip microcomputer, the input element of the limiting mechanism.
[0015] Furthermore, it also includes a camera, which is arranged on the right side of the upper end surface of the second guide wall at the rear side. The camera is bidirectionally electrically connected to the single-chip microcomputer to monitor the number of controlled bottles output from the guide mechanism.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the automatic bottle unscrambling device has the following advantages:
[0017] The staff loosens the hexagonal cap nut, and adjusts the relative distance of the guide mounting arm by adjusting the inclination angle of the first rotating arm and the second rotating arm, thereby adjusting the guide width of the guide mechanism. After the adjustment is completed, the staff tightens the hexagonal cap nut, and then the staff turns on the first electric transmission belt and the camera through the single-chip microcomputer. At the same time, the staff conveys the tube bottles to be sorted to the conveyor belt of the first electric transmission belt through the external conveyor. The first electric transmission belt is powered on and operated. The tube bottles to be sorted are limited by the first guide arm, the guide mounting arm, the adjustment guide arm and the second guide wall on the first electric transmission belt. The tube bottles are arranged in a row and conveyed to the conveyor belt of the second electric transmission belt through the connecting plate. At the same time, the camera is powered on and operated. The camera converts the optical image information of the tube bottles passing by into electrical signals and transmits them to the single-chip microcomputer. The single-chip microcomputer counts the number of tube bottles passing by according to the image information. The single-chip microcomputer counts the number of tube bottles passing by according to the image information. The number of tube bottles passing by controls the motor, the first electric transmission belt and the second electric transmission belt switches, the first electric transmission belt is powered off and stopped, the motor is powered on and started, the output shaft of the motor rotates to drive the rotating shaft to rotate, the rotation of the rotating shaft drives the limiting shaft to rotate backward with the rotating shaft as the center through the third rotating arm, the limiting shaft rotates backward, and pushes the tube bottles on the second electric transmission belt to the limiting frame, under the action of the limiting frame, the tube bottles are evenly and equidistantly distributed, then the output shaft of the motor is reversed, the limiting shaft rotates forward and is lifted, and at the same time the second electric transmission belt is powered on and started, and the sorted tube bottles are transported forward a certain distance and then stop, the first electric transmission belt is powered on and runs, and a reciprocating cycle is carried out, thereby realizing fully automatic bottle sorting. The automatic bottle sorting device first sorts the tube bottles to be sorted into a row through the guide conveying mechanism, and then sorts the single row of tube bottles into a uniformly arranged square array through the limiting conveying mechanism and transports them to the front side, thereby effectively increasing the bottle sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] In the figure: 1 a first electric transmission belt, 2 a second electric transmission belt, 3 a connecting plate, 4 a single chip computer, 5 a guide mechanism, 51 a first rotating arm, 52 a guide mounting arm, 53 a second rotating arm, 54 an adjusting guide arm, 55 a hexagonal cap nut, 56 a first guide arm, 57 a second guide wall, 6 a limiting mechanism, 61 a motor, 62 a bracket, 63 a rotating shaft, 64 a third rotating arm, 65 a limiting shaft, 66 a mounting column, 67 a limiting frame, and 7 a camera. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 , this embodiment provides a technical solution: an automatic bottle unscrambling device, including a first electric transmission belt 1, a guide mechanism 5 and a limit mechanism 6;
[0022] First electric transmission belt 1: The upper end face of the first electric transmission belt 1 is evenly provided with mounting shafts on both sides thereof, a second electric transmission belt 2 is provided on the right side of the first electric transmission belt 1, and a connecting plate 3 is installed between the first electric transmission belt 1 and the second electric transmission belt 2 by bolts;
[0023] Wherein: it also includes a single chip microcomputer 4, which is arranged in the middle of the front side of the first electric transmission belt 1, the input end of the single chip microcomputer 4 is electrically connected to the external power supply, and the input ends of the first electric transmission belt 1 and the second electric transmission belt 2 are both electrically connected to the output end of the single chip microcomputer 4;
[0024] The guide mechanism 5 is symmetrically arranged on the upper end surface of the first electric transmission belt 1. The guide mechanism 5 includes a first rotating arm 51, a guide mounting arm 52, a second rotating arm 53, an adjusting guide arm 54, a first guide arm 56 and a second guide wall 57. The first rotating arm 51 is symmetrically rotated front and back and connected to the outer side surfaces of four mounting shafts on the left side of the upper end surface of the first electric transmission belt 1. A guide mounting arm 52 is installed between the rotating ends of the two first rotating arms 51 on the same side of the front and back. The upper end surface of the guide mounting arm 52 is also symmetrically arranged with mounting shafts. The second rotating arm 53 is symmetrically rotated front and back and connected to the outer side surfaces of the four mounting shafts on the right side of the upper end surface of the first electric transmission belt 1. A guide mounting arm 52 is also installed between the rotating ends of the two second rotating arms 53 on the same side of the front and back. The outer side surfaces of the mounting shafts at the adjacent ends of the two guide mounting arms 52 on the same side of the front and back are The side surfaces are all slidably connected with an adjustment guide arm 54, the first guide arm 56 is respectively rotatably connected to the left installation shafts of the two guide installation arms 52 on the left, and the second guide wall 57 is respectively rotatably connected to the right installation shafts of the two guide installation arms 52 on the right. The guide mechanism 5 also includes a hexagonal cap nut 55, which is threadedly connected to the upper outer side surface of the installation shaft on the upper end surface of the first electric transmission belt 1 and the upper outer side surface of the installation shaft on the upper end surface of the four guide installation arms 52, and also includes a camera 7, which is arranged on the right side of the upper end surface of the second guide wall 57 on the rear side. The camera 7 is bidirectionally electrically connected to the single-chip computer 4. The staff loosens the hexagonal cap nut 55, and adjusts the relative distance of the guide installation arms 52 by adjusting the inclination angle of the first rotating arm 51 and the second rotating arm 53, thereby realizing the adjustment of the guide width of the guide mechanism 5;
[0025] The limiting mechanism 6 is arranged at the rear side of the upper end surface of the second electric transmission belt 2. The limiting mechanism 6 includes a bracket 62, a rotating shaft 63, a third rotating arm 64 and a limiting shaft 65. The bracket 62 is symmetrically arranged at the middle part of the upper end surface of the second electric transmission belt 2. The rotating shaft 63 is rotatably connected between the opposite inner side surfaces of the two brackets 62. The third rotating arm 64 is symmetrically arranged on the outer side surface of the rotating shaft 63. The limiting shaft 65 is arranged between the opposite inner side surfaces of the two third rotating arms 64. The limiting mechanism 6 also includes a mounting column 66 and a limiting frame 67. The mounting column 66 is symmetrically arranged at the rear side of the upper end surface of the second electric transmission belt 2. The limiting frame 67 is arranged between the opposite inner side surfaces of the two mounting columns 66. The limiting mechanism 6 also includes a motor 61. The motor 61 is arranged on the right side surface of the bracket 62 on the right side. The output shaft end surface of the motor 61 is fixedly connected to the right end surface of the rotating shaft 63. The input end of the motor 61 The output end of the single-chip microcomputer 4 is electrically connected, the motor 61 is powered on and started, the output shaft of the motor 61 rotates to drive the rotating shaft 63 to rotate, and the rotating shaft 63 rotates through the third rotating arm 64 to drive the limiting shaft 65 to rotate backward with the rotating shaft 63 as the center of the circle, and the limiting shaft 65 rotates backward to push the tube bottles on the second electric transmission belt 2 to the limiting frame 67. Under the action of the limiting frame 67, the tube bottles are evenly and equidistantly distributed, and then the output shaft of the motor 61 is reversed, and the limiting shaft 65 rotates forward and is lifted. At the same time, the second electric transmission belt 2 is powered on and started, and the sorted tube bottles are transported forward a certain distance and then stopped. The first electric transmission belt 1 is powered on and runs, and the reciprocating cycle is realized, thereby realizing fully automatic bottle sorting. The automatic bottle sorting device first sorts the tube bottles to be sorted into a row through the guide conveying mechanism, and then sorts the single row of tube bottles into a uniformly arranged square array through the limiting conveying mechanism and transports them to the front side, which effectively increases the bottle sorting efficiency.
[0026] The working principle of an automatic bottle sorting device provided by the utility model is as follows: the staff loosens the hexagonal cap nut 55, and adjusts the relative distance of the guide installation arm 52 by adjusting the inclination angle of the first rotating arm 51 and the second rotating arm 53, thereby realizing the guide width adjustment of the guide mechanism 5. After the adjustment is completed, the staff tightens the hexagonal cap nut 55, and then the staff turns on the first electric transmission belt 1 and the camera 7 through the single-chip microcomputer 4. At the same time, the staff conveys the tube bottles to be sorted to the conveyor belt of the first electric transmission belt 1 through the external conveyor. The first electric transmission belt 1 is powered on and operated. The tube bottles to be sorted are limited by the first guide arm 56, the guide installation arm 52, the adjustment guide arm 54 and the second guide wall 57 on the first electric transmission belt 1. The tube bottles are arranged in a row and conveyed to the conveyor belt of the second electric transmission belt 2 through the connecting plate 3. At the same time, the camera 7 is powered on and operated. The camera 7 converts the optical image information of the tube bottles passing through into an electrical signal and transmits it to the single-chip microcomputer 4. The single-chip microcomputer 4 counts the tube bottles according to the image information. The single chip microcomputer 4 controls the motor 61, the first electric transmission belt 1 and the second electric transmission belt 2 switches according to the number of tube bottles passing through. The first electric transmission belt 1 is powered off and stopped, and the motor 61 is powered on and started. The output shaft of the motor 61 rotates to drive the rotating shaft 63 to rotate. The rotating shaft 63 rotates through the third rotating arm 64 to drive the limiting shaft 65 to rotate backward with the rotating shaft 63 as the center of the circle. The limiting shaft 65 rotates backward to push the tube bottles on the second electric transmission belt 2 to the limiting frame 67. Under the action of the limiting frame 67, the tube bottles are evenly and equidistantly distributed. Then the output shaft of the motor 61 is reversed, and the limiting shaft 65 rotates forward and is lifted. At the same time, the second electric transmission belt 2 is powered on and started, and the tube bottles that have been sorted are transported forward a certain distance and then stopped. The first electric transmission belt 1 is powered on and runs, and the reciprocating cycle is realized, thereby realizing fully automatic bottle sorting. The automatic bottle sorting device first sorts the tube bottles to be sorted into a row through the guide conveying mechanism, and then sorts the single row of tube bottles into a uniformly arranged square array through the limiting conveying mechanism and transports them to the front side, which effectively increases the bottle sorting efficiency.
[0027] It is worth noting that the single chip microcomputer 4 disclosed in the above embodiment can use STM32F103 single chip microcomputer, the motor 61 can use NEMA14 stepping motor, the camera 7 can use MV-CA003-21UC, and the single chip microcomputer 4 controls the first electric transmission belt 1, the second electric transmission belt 2, the motor 61 and the camera 7 using methods commonly used in the prior art.
[0028] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic bottle unscrambling device, characterized in that: It comprises a first electric transmission belt (1), a guide mechanism (5) and a limit mechanism (6); A first electric transmission belt (1): mounting shafts are evenly arranged on both sides of the upper end face thereof, a second electric transmission belt (2) is arranged on the right side of the first electric transmission belt (1), and a connecting plate (3) is installed between the first electric transmission belt (1) and the second electric transmission belt (2) via bolts; Wherein: it also includes a single chip computer (4), the single chip computer (4) being arranged in the middle of the front side surface of the first electric transmission belt (1), the input end of the single chip computer (4) being electrically connected to an external power supply, and the input ends of the first electric transmission belt (1) and the second electric transmission belt (2) being electrically connected to the output end of the single chip computer (4); A guide mechanism (5): the guide mechanism (5) is symmetrically arranged on the upper end surface of the first electric transmission belt (1); Limiting mechanism (6): It is arranged on the rear side of the upper end surface of the second electric transmission belt (2).
2. The automatic bottle unscrambling device according to claim 1, characterized in that: The guide mechanism (5) comprises a first rotating arm (51), a guide mounting arm (52), a second rotating arm (53), an adjusting guide arm (54), a first guide arm (56) and a second guide wall (57), wherein the first rotating arm (51) is symmetrically rotated in the front and rear direction and connected to the outer side surfaces of four mounting shafts on the left side of the upper end surface of the first electric transmission belt (1), and a guide mounting arm (52) is installed between the rotating ends of the two first rotating arms (51) on the same side in the front and rear direction, and the upper end surface of the guide mounting arm (52) is also symmetrically provided with mounting shafts, and the second rotating arms (53) are respectively symmetrically rotated in the front and rear direction and connected to the outer side surfaces of four mounting shafts on the left side of the upper end surface of the first electric transmission belt (1). The outer side surfaces of the four mounting shafts are symmetrically connected to the right side of the upper end surface of the first electric transmission belt (1) in a rearward and backward manner. A guide mounting arm (52) is also installed between the rotating ends of the two second rotating arms (53) located on the same side of the front and rear. The outer side surfaces of the mounting shafts at the adjacent ends of the two guide mounting arms (52) located on the same side of the front and rear are slidably connected. The first guide arm (56) is respectively connected to the left side mounting shafts of the two guide mounting arms (52) on the left side, and the second guide wall (57) is respectively connected to the right side mounting shafts of the two guide mounting arms (52) on the right side.
3. The automatic bottle unscrambling device according to claim 2, characterized in that: The guide mechanism (5) further comprises a hexagonal cap nut (55), wherein the hexagonal cap nut (55) is respectively threadedly connected to the upper outer side surface of the mounting shaft at the upper end surface of the first electric transmission belt (1) and the upper outer side surface of the mounting shaft at the upper end surfaces of the four guide mounting arms (52).
4. The automatic bottle unscrambling device according to claim 1, characterized in that: The limiting mechanism (6) comprises a bracket (62), a rotating shaft (63), a third rotating arm (64) and a limiting shaft (65); the bracket (62) is symmetrically arranged at the middle of the upper end surface of the second electric transmission belt (2); the rotating shaft (63) is rotatably connected between the opposite inner side surfaces of the two brackets (62); the third rotating arm (64) is symmetrically arranged on the outer side surface of the rotating shaft (63); and the limiting shaft (65) is arranged between the opposite inner side surfaces of the two third rotating arms (64).
5. The automatic bottle unscrambling device according to claim 1, characterized in that: The limiting mechanism (6) further comprises a mounting post (66) and a limiting frame (67); the mounting post (66) is symmetrically arranged at the rear side of the upper end surface of the second electric transmission belt (2); and the limiting frame (67) is arranged between the opposite inner side surfaces of the two mounting posts (66).
6. The automatic bottle unscrambling device according to claim 4, characterized in that: The limiting mechanism (6) further comprises a motor (61), the motor (61) being arranged on the right side surface of the right bracket (62), the output shaft end surface of the motor (61) being fixedly connected to the right end surface of the rotating shaft (63), and the input end of the motor (61) being electrically connected to the output end of the single chip computer (4).
7. The automatic bottle unscrambling device according to claim 2, characterized in that: It also includes a camera (7), which is arranged on the right side of the upper end surface of the second guide wall (57) at the rear side, and the camera (7) is bidirectionally electrically connected to the single-chip computer (4).