Adjustable protective film roll slitting device

By designing an adjustable protective film roll slitting device, using an adjustable slitting knife and feed rod, combined with the cylinder compression design, the problem of the existing devices being unable to change the blade spacing and low degree of automation is solved, and flexible slitting and efficient production of protective films of different specifications is achieved.

CN222833748UActive Publication Date: 2025-05-06YANTAI LINGYUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421876910.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing protective film roll slitting device cannot change the blade spacing at will. The key components of the slitting device need to be replaced or maintained regularly, and the degree of automation is low, resulting in shutdown and manual adjustment when handling protective films of different specifications, increasing production interruption time and reducing production efficiency.

Method used

An adjustable protective film roll slitting device is designed, using an adjustable slitting knife and feed rod. The motor-driven turntable and rotary rod are used to achieve flexible adjustment of blade spacing and feed rod thickness. Combined with the cylinder compression design, it realizes rapid tool change and production cutting.

Benefits of technology

It realizes flexible slitting of protective films of different specifications, improves the versatility and automation of equipment, reduces production interruption time and manpower investment, and simplifies maintenance and operation processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machine manufacturing, in particular to an adjustable protective film roll slitting device which comprises a cutting device arranged on a rack, a winding device arranged at the top end of the rack, the cutting device comprises a first motor, an output shaft of the first motor is fixedly connected with a rotating rod, and the rotating rod is connected with a first rotating disc. The first rotating disc is provided with two groups of slitting knives with different densities, the winding device comprises a second motor, an output shaft of the second motor is fixedly connected with a rotating rod, the end part of the rotating rod is connected with the second rotating disc, and one end of the second rotating disc is respectively provided with two groups of material receiving rods with different thicknesses. The production cycle is shortened through air cylinder pressing and rapid tool changing design, manpower is reduced, the detachable blade is convenient to maintain and easy to operate, professional skills are not needed, and the production efficiency and maintenance convenience are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing, in particular to an adjustable protective film roll slitting device. Background Art

[0002] Protective film slitting machine is a kind of equipment widely used in the packaging industry. It has multiple functions and characteristics and can meet diverse needs. Protective film slitting machine has a wide range of applications in the packaging industry. It can be used to slit various protective film materials, such as plastic film, paper, etc. These materials are widely used in the packaging industry in the fields of food, medicine, electronic products, etc. to protect products from damage or pollution. By using protective film slitting machine, the material slitting work can be completed quickly and accurately, and production efficiency can be improved.

[0003] Common protective film roll slitting devices cannot change the blade spacing at will. Key components in the slitting device, such as blades and bearings, need to be replaced or maintained regularly and are not easy to disassemble for maintenance. Some slitting devices have a low degree of automation and require more manual intervention and adjustment. When it is necessary to process protective films of different specifications, the machine must be stopped for tedious manual adjustments or equipment replacement, which will greatly increase production interruption time and reduce overall production efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide an adjustable protective film roll slitting device to solve the problems raised in the above-mentioned background technology. The common protective film roll slitting device cannot arbitrarily change the blade spacing. The key components in the slitting device such as blades and bearings need to be replaced or maintained regularly and are not easy to disassemble and maintain. Some slitting devices have a low degree of automation and require more manual intervention and adjustment. When it is necessary to process protective films of different specifications, the machine must be stopped for tedious manual adjustments or equipment replacement, which will greatly increase production interruption time and reduce overall production efficiency.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An adjustable protective film roll slitting device comprises a frame, a cutting device is arranged on the frame, a winding device is arranged on the top of the frame, the cutting device comprises a first motor, an output shaft of the first motor is fixedly connected to a rotating rod, a first rotating disk is connected to the rotating rod, the first rotating disk is provided with two sets of slitting knives with different densities, and further comprises:

[0007] The winding device comprises a second motor, the output shaft of the second motor is fixedly connected to a rotating rod, the end of the rotating rod is connected to a second rotating disk, and one end of the second rotating disk is respectively provided with two sets of receiving rods of different thicknesses;

[0008] Among them, the first motor drives the first turntable to rotate, and the two groups of slitting knives with different densities adjust their positions through the first turntable, and the slitting knives with different densities are used according to different needs; the second motor drives the second turntable to rotate, and the two groups of material collecting rods with different thicknesses adjust their positions through the second turntable, and the material collecting rods with different thicknesses are used according to different needs.

[0009] Preferably, the first turntable is connected to the slitting knife via bolts, and the second turntable is connected to the material receiving rod via bolts.

[0010] Preferably, the top end of the frame close to the groove is connected to the rotating rod, and the bottom end of the other end of the frame is connected to the rotating rod.

[0011] Preferably, a fixing device is provided beside the cutting device, and the fixing device comprises a cylinder, a piston of the cylinder is connected to a connecting block, and the connecting block is fixedly connected to a fixing rod.

[0012] Preferably, grooves are respectively provided on both side walls of the frame, universal wheels are connected to the four corners of the bottom end of the frame, and sliding grooves are provided on both sides of the frame near the fixing device.

[0013] Preferably, the cylinder is connected to the frame by bolts.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model adopts a unique adjustable structure, allowing users to adjust slitting parameters such as slitting width, length, speed, etc. according to actual needs to meet the slitting needs of protective films of different specifications and sizes, so that the device can handle a variety of protective films of different specifications, improving the versatility and flexibility of the equipment, and the spacing of the required blades can be freely adjusted. The cylinder clamping and quick blade change design can realize fast production cutting operations, reducing the production cycle and manpower investment. In terms of maintenance, a detachable blade is added for easy maintenance, and the operation is simple and intuitive. No professional skills or senior operators are required to operate and maintain the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an overall schematic diagram of an adjustable protective film roll slitting device in a preferred embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of a cutting device in a preferred embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of a fixing device in a preferred embodiment of the utility model;

[0018] Figure 4 It is a schematic diagram of a winding device in a preferred embodiment of the utility model.

[0019] Illustration Description:

[0020] 1. Frame; 2. Cutting device; 21. First motor; 22. Rotating rod; 23. First turntable; 24. Slitting knife; 3. Fixing device; 31. Cylinder; 32. Connecting block; 4. Fixing rod; 5. Winding device; 51. Second motor; 52. Second turntable; 53. Material collecting rod; 6. Universal wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, the utility model provides a technical solution:

[0023] An adjustable protective film roll slitting device comprises a frame 1, a cutting device 2 is arranged on the frame 1, a winding device 5 is arranged on the top of the frame 1, the cutting device 2 comprises a first motor 21, the output shaft of the first motor 21 is fixedly connected to a rotating rod 22, the rotating rod 22 is connected to a first rotating disk 23, the first rotating disk 23 is provided with two groups of slitting knives 24 with different densities, and further comprises:

[0024] The winding device 5 comprises a second motor 51, the output shaft of the second motor 51 is fixedly connected to a rotating rod, the end of the rotating rod is connected to a second rotating disk 52, and one end of the second rotating disk 52 is respectively provided with two sets of receiving rods 53 of different thicknesses;

[0025] Among them, the first motor 21 drives the first turntable 23 to rotate, and two groups of slitting knives 24 with different densities adjust their positions through the first turntable 23. Slitting knives 24 with different densities are used according to different needs. The second motor 51 drives the second turntable 52 to rotate, and two groups of material collecting rods 53 with different thicknesses adjust their positions through the second turntable 52. Material collecting rods 53 with different thicknesses are used according to different needs.

[0026] The first turntable 23 is connected to the slitting knife 24 by bolts, and the second turntable 52 is connected to the receiving rod 53 by bolts. Bolt connection is a simple and reliable connection method, which allows the operator to easily install or remove the slitting knife 24 and the receiving rod 53. This design enables the replacement of knives and receiving rods of different specifications or wear to be completed quickly, reducing downtime and maintenance costs.

[0027] The top of the frame 1 is connected to a rotating rod 22 near the groove, and the bottom of the other end of the frame 1 is connected to a rotating rod. This design rationally utilizes the space of the frame 1, so that the cutting device 2 and the winding device 5 can be compactly installed on the frame, which helps to reduce the overall footprint of the equipment and improve the space utilization rate of the workshop.

[0028] A fixing device 3 is provided next to the cutting device 2. The fixing device 3 includes a cylinder 31. The piston of the cylinder 31 is connected to a connecting block 32. The connecting block 32 is fixedly connected to a fixing rod 4. Through precise control of the cylinder 31, the fixing rod 4 can be ensured to stably fix the protective film roll or the material to be cut. This stable fixation reduces the movement and deformation of the material during the cutting process, thereby improving the cutting accuracy and consistency.

[0029] Grooves are respectively provided on the two side walls of the frame 1, and universal wheels 6 are connected to the four corners of the bottom end of the frame 1. Slide grooves are provided on both sides of the frame 1 near the fixing device 3. The grooves are used to place protective mold rolls. The slide grooves enable the fixing device 3 to move up and down freely. The design of the universal wheels 6 enables the equipment to adapt to different working environments and ground conditions.

[0030] The cylinder 31 is connected to the frame 1 by bolts, and the bolt connection is convenient for installation and disassembly, which makes the replacement, maintenance or adjustment of the cylinder 31 more convenient and quick. When maintenance or upgrading of the equipment is required, the operator can easily remove the bolts, remove the cylinder from the frame, and then perform necessary operations.

[0031] Working principle:

[0032] When the utility model is used, the protective film roll to be cut is placed on the groove of the frame 1, and the output shaft of the first motor 21 starts to rotate, driving the rotating rod 22 and the first rotating disk 23 connected thereto to rotate synchronously. The first rotating disk 23 is provided with two sets of slitting knives 24 with different densities. Through the rotation and adjustment mechanism, the operator can select and fix the required slitting knives 24 to the appropriate position. Once the position of the slitting knives 24 is determined and fixed, the protective film roll starts to pass through the cutting area. During the cutting process, the cylinder 31 of the fixing device 3 stabilizes the protective film roll through the connecting block 32 and the fixing rod 4. The cut protective film is fixed to the winding device 5, and the second motor 51 is started to drive the rotating rod and the second turntable 52 connected thereto to rotate. The second turntable 52 is provided with two groups of receiving rods 53 of different thicknesses. Similarly, through the rotation and adjustment mechanism, the operator can select the appropriate receiving rod 53 to adapt to protective films of different sizes or thicknesses. The receiving rod 53 tightly winds up the cut protective film to form a neat roll-shaped product. When a roll of protective film is cut and wound, the operator can turn off the motor and stop the equipment.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An adjustable protective film roll slitting device, comprising a frame (1), a cutting device (2) is provided on the frame (1), and a winding device (5) is provided at the top of the frame (1), characterized in that: The cutting device (2) comprises a first motor (21), the output shaft of the first motor (21) is fixedly connected to a rotating rod (22), the rotating rod (22) is connected to a first rotating disk (23), the first rotating disk (23) is provided with two groups of slitting knives (24) with different densities, and further comprises: The winding device (5) comprises a second motor (51), the output shaft of the second motor (51) is fixedly connected to a rotating rod, the end of the rotating rod is connected to a second rotating disk (52), and one end of the second rotating disk (52) is respectively provided with two groups of receiving rods (53) of different thicknesses; The first motor (21) drives the first turntable (23) to rotate, and the two groups of slitting knives (24) with different densities are adjusted in position through the first turntable (23), and the slitting knives (24) with different densities are used according to different needs; the second motor (51) drives the second turntable (52) to rotate, and the two groups of material collecting rods (53) with different thicknesses are adjusted in position through the second turntable (52), and the material collecting rods (53) with different thicknesses are used according to different needs.

2. The adjustable protective film roll slitting device according to claim 1, characterized in that: The first rotating disk (23) is connected to the slitting knife (24) via bolts, and the second rotating disk (52) is connected to the material receiving rod (53) via bolts.

3. The adjustable protective film roll slitting device according to claim 1, characterized in that: The top end of the frame (1) close to the groove is connected to the rotating rod (22), and the bottom end of the other end of the frame (1) is connected to the rotating rod.

4. The adjustable protective film roll slitting device according to claim 1, characterized in that: A fixing device (3) is provided next to the cutting device (2), and the fixing device (3) comprises a cylinder (31), a piston of the cylinder (31) is connected to a connecting block (32), and the connecting block (32) is fixedly connected to a fixing rod (4).

5. The adjustable protective film roll slitting device according to claim 4 is characterized in that: The two side walls of the frame (1) are respectively provided with grooves, the four corners of the bottom end of the frame (1) are connected with universal wheels (6), and the two sides of the frame (1) are provided with sliding grooves near the fixing device (3).

6. The adjustable protective film roll slitting device according to claim 4, characterized in that: The cylinder (31) is connected to the frame (1) via bolts.

Citation Information

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