Glass fiber loading and unloading equipment assembly

Abstract

A glass fiber loading and unloading equipment assembly comprises a transfer trolley which comprises a base of a frame structure; a plurality of walking wheels and a walking driving device; the two Y-direction sliding rails and the Y-direction sliding blocks are arranged on the base; the fixed base plate is connected with the top surface of the Y-direction sliding block; mounting through holes are formed in the centers of the fixed substrates; the guide wheel is pivotally arranged at one end of the inner side surface of the first cross beam; a driving wheel is arranged at the output end of the driving motor and connected with the guide wheel through a first synchronous belt, and the first synchronous belt is connected with the bottom surface of the fixed base plate through a connecting block; the rotating mechanism comprises a turntable bearing which is arranged on the fixed base plate; the rotating motor and the speed reducer are vertically arranged on the bottom surface of the fixed base plate; the rotary driving gear is meshed with the outer ring of the turntable bearing and is mounted at the output end of the speed reducer; the lifting mechanism comprises a stand column, the top face of the stand column is provided with a connecting plate, and the bottom face of the connecting plate is connected to the upper end face of the turntable bearing outer ring. The lifting guide rail is axially arranged on the side face of the stand column. The upper and lower synchronous wheels are arranged on the upper and lower end faces of the upright post and are connected through a second synchronous belt; the output end of the lifting motor and speed reducer is connected with the upper synchronizing wheel axle; a material roll loading and unloading hand; and a controller.

Description

Technical Field

[0001] The utility model relates to the technical field of loading and unloading, in particular to a glass fiber loading and unloading equipment assembly. Background Art

[0002] The existing mainframe lifting technology of glass fiber roll handling equipment mostly uses hoist lifting and lowering. This technology is bound to shake during the lifting process and must be assisted manually to complete the loading and unloading of glass fiber products.

[0003] The host equipment of the existing glass fiber loading and unloading technology can only load or unload one roll at a time, and its end gripper can only be equipped with one. It cannot load or unload multiple rolls at a time, which can no longer meet the development needs of enterprises.

[0004] The existing transportation of glass fiber rolls relies on manual handling. Glass fiber rolls are chemical products and are extremely harmful to the human body, especially the tiny glass fibers, which can enter the human lungs through breathing and cause various diseases such as pneumoconiosis.

[0005] The existing technology is that the main structure of the equipment is composed of carbon steel structure. The equipment itself is heavy. During heavy-load transportation, it is very easy to shake and be unstable. Assembly deviations and collisions occur during loading and unloading, posing potential risks to product quality and safety.

[0006] Existing glass fiber loading and unloading technologies mostly rely on manual handling and clamping of the inner and outer diameters of the glass fiber rolls. This technology is more suitable for loading and unloading large and heavy glass fiber rolls. The inner and outer surfaces of the glass fiber are easily damaged by clamping, and the risk factor is high. Summary of the invention

[0007] The purpose of the utility model is to design a glass fiber loading and unloading equipment assembly, abandon traditional manual assembly, realize intelligent transportation and assembly; create all-round intelligent integration of loading and unloading, transfer, transportation, storage, etc. in the glass fiber manufacturing industry; and, break through the one-machine-one-roll loading and unloading pattern, and improve the loading and unloading efficiency of glass fiber series products.

[0008] In order to achieve the above object, the technical solution of the utility model is:

[0009] A glass fiber loading and unloading equipment assembly, comprising:

[0010] Transfer trolley, including:

[0011] The base is a frame structure, including two support rods and a first crossbeam and a second crossbeam connecting the two support rods;

[0012] A plurality of running wheels are pivotally connected to both ends of the base support rod through a rotating shaft;

[0013] A travel drive device, the output end of which is connected to the travel wheel shaft;

[0014] Two Y-direction slide rails and a Y-direction slide block are arranged on the first crossbeam and the second crossbeam;

[0015] A fixed base plate, the bottom surface of which is connected to the top surfaces of the Y-direction slide blocks on the two Y-direction slide rails; a mounting through hole is provided in the center of the fixed base plate;

[0016] a guide wheel, pivotally disposed at one end of the inner side surface of the first cross beam;

[0017] A driving motor and a reducer are fixed to the other end of the inner side surface of the first beam through a bracket, a driving wheel is arranged at the output end of the reducer, and is connected to the guide wheel through a first synchronous belt, a connecting block is arranged on the first synchronous belt, and the top surface of the connecting block is connected to the bottom surface of the fixed base plate;

[0018] Rotating mechanism, comprising:

[0019] A turntable bearing is arranged on the base fixing substrate at a position corresponding to the mounting through hole;

[0020] The rotating motor and the reducer are vertically arranged on one side of the mounting through hole on the bottom surface of the base fixed substrate, and the output end thereof extends out of the fixed substrate;

[0021] The rotating drive gear meshes with the outer ring of the turntable bearing and is installed at the output end of the reducer;

[0022] Lifting mechanism, including:

[0023] A column, the top surface of which is provided with a connecting plate, the bottom surface of which is connected to the upper end surface of the outer ring of the turntable bearing of the rotating mechanism and rotates with the outer ring;

[0024] A lifting guide rail and a lifting slider, wherein the lifting guide rail is arranged on the side of the column along the axial direction of the column; a groove is arranged on the other side of the upper part of the column;

[0025] An upper synchronous wheel is arranged in a groove on the upper part of the column;

[0026] A lower synchronous wheel is arranged on the lower end surface of the column, on the same side as the upper synchronous wheel, and is connected to the upper synchronous wheel through a second synchronous belt;

[0027] The lifting motor and reducer are connected to the upper part of the column through a bracket, and the output end thereof is connected to the upper synchronous wheel axle;

[0028] Coil handling, including:

[0029] The main body is a frame structure, one side of which is connected to the lifting slider on the lifting guide rail, and the other side of which is connected to the second synchronous belt;

[0030] The material roll support plate is arc-shaped, one end of which is connected to the outer side of the body, and a through hole is provided in the middle of the material roll support plate;

[0031] A support plate is arranged below the coil support plate, and one end of the support plate is connected to the outer side of the body;

[0032] The photoelectric sensor is arranged on one side of the support plate below the through hole in the middle of the material roll support plate to detect whether there is a yarn roll when taking out the material;

[0033] A laser sensor is arranged at the outer end of the other side of the support plate below the material roll support plate to detect whether there is a yarn roll on the placing piece;

[0034] A controller, wherein the driving motor, rotating motor, lifting motor, photoelectric sensor and laser sensor are all electrically connected to the controller.

[0035] Preferably, the travel drive device includes a travel drive motor and a reducer, which are arranged in the middle of the outer side surface of the second beam through a bracket, and the output ends of the motors are respectively connected to a drive shaft, which are respectively connected to the travel wheel shafts at one end of the two support rods.

[0036] Preferably, lifting guide rails and corresponding lifting sliders are respectively provided on two opposite sides of the lifting mechanism column; the main body of the material roll loading and unloading arm is a frame structure and is sleeved on the column; the lifting sliders are connected to the two side surfaces in the main body frame structure; two material roll pallets and corresponding support plates, photoelectric sensors, and laser sensors are symmetrically arranged on both sides of the main body.

[0037] Preferably, the coil support plate comprises:

[0038] At least two material coil support plates, the material coil support plates are arc-shaped, one end of which is connected to the outer side of the body, and a through hole is provided in the middle of the material coil support plates;

[0039] At least two support plates, the support plates are arranged below the material coil support plate, and the upper end surfaces thereof are connected to the center of the bottom surface of the material coil support plate; one side end of the support plate is connected to the outer side surface of the body;

[0040] At least two photoelectric sensors are arranged on one side of the support plate below the through hole in the middle of the material roll support plate and correspond to the through hole of the material roll support plate; detect whether there is a yarn roll when picking up;

[0041] At least two laser sensors are arranged at the outer end of the other side of the support plate below the material roll supporting plate to detect whether there is a yarn roll on the placing piece.

[0042] Preferably, the two material coil supporting plates are symmetrically arranged on two side surfaces of the main body, and correspondingly, two support plates are arranged on the material coil supporting plates.

[0043] Preferably, a connecting frame is further provided on the outer side of the frame structure of the main body, and the material roll support plate and the support plate are arranged on the outer side of the connecting frame.

[0044] The utility model is designed to solve the problems existing in the prior art, improve the stability and reliability of glass fiber loading and unloading, reduce the shaking and manual intervention in the process of equipment transfer and transportation, prevent the harm of fibers to the human body, improve quality and efficiency, meet the needs of loading or unloading multiple rolls of glass fiber roll products at one time, promote the integration of glass fiber roll collection, improve the utilization of storage space, and create a full-scale intelligent integration of loading and unloading, transfer, transportation, storage, etc. in the glass fiber manufacturing industry. It completely breaks through the limitations of traditional glass fiber transportation production lines, effectively improves the on-site production environment of glass fiber transportation and loading and unloading, enhances the intelligent docking adaptability of glass fiber storage devices and loading and unloading equipment, and realizes full-scale storage integration and intelligent integration.

[0045] Compared with the prior art, the advantages or positive effects of the utility model are:

[0046] Through design, the utility model realizes three-dimensional movement of the material roll loading and unloading arm, promotes the integrated collection of glass fiber rolls, improves the utilization of storage space, and creates all-round intelligent integration of loading and unloading, transferring, conveying, and storage in the glass fiber manufacturing industry. It changes the glass fiber roll transferring, conveying, and clamping mode, improves the glass fiber roll loading and unloading quality, reduces the shaking and manual intervention of the equipment during loading and conveying, and improves the stability and reliability of glass fiber loading and unloading. At the same time, it solves the bottleneck of one-machine-one-roll loading and unloading in the process of glass fiber roll transferring and conveying, improves the new quality productivity of glass fiber series products, meets the needs of loading or unloading multiple rolls of glass fiber roll products at one time, completely breaks through the limitations of traditional glass fiber conveying production lines, comprehensively and effectively improves the on-site production environment of glass fiber conveying and loading and unloading, effectively improves the all-round intelligent integration of loading and unloading, transferring, conveying, and storage in the glass fiber manufacturing industry, improves working conditions, saves energy and reduces consumption, and improves quality and efficiency.

[0047] Moreover, since the material roll loading and unloading hand can be operated in three dimensions, compared with traditional loading and unloading equipment, the installation accuracy of equipment on the production site can be reduced, which further improves production efficiency.

[0048] The utility model integrates the glass fiber reel and the collecting device into one body, has a compact structure, and further reduces the installation space requirement.

[0049] The utility model designs a material roll loading and unloading hand as a multi-directional material roll loading and unloading hand to meet the demand for loading or unloading multiple rolls of glass fiber roll products at one time, effectively breaks through the technical bottleneck of loading and unloading multiple rolls on one machine, and improves the new quality productivity of glass fiber series products.

[0050] At the same time, the utility model integrates the glass fiber roll collection into one body, thereby improving the utilization of storage space.

[0051] In particular, the utility model is designed with photoelectric sensors and laser sensors to respectively detect whether there is a yarn roll on the loading and unloading hands and whether there is a yarn roll on the glass fiber roll material position. Compared with the existing technology, it can better realize the intelligence of the production line and reduce operational errors such as collisions and empty driving without material.

[0052] In addition, in the prior art, the material roll support plates are arranged in parallel, and one of them needs to be folded first during operation, which affects the working efficiency. The material roll support plates of the utility model are arranged symmetrically, without unnecessary actions, and further improve the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] Figure 1 The three-dimensional embodiment of the utility model Figure 1 ;

[0054] Figure 2 The three-dimensional embodiment of the utility model Figure 2 ;

[0055] Figure 3 It is a three-dimensional exploded view of an embodiment of the utility model;

[0056] Figure 4 The three-dimensional structure of the transfer vehicle in the embodiment of the utility model Figure 1 ;

[0057] Figure 5 The three-dimensional structure of the transfer vehicle in the embodiment of the utility model Figure 2 ;

[0058] Figure 6 This is a three-dimensional exploded view of the rotating mechanism in the embodiment of the utility model;

[0059] Figure 7 The three-dimensional material roll loading and unloading hand in the embodiment of the utility model Figure 1 ;

[0060] Figure 8 The three-dimensional material roll loading and unloading hand in the embodiment of the utility model Figure 2 ;

[0061] Fig. 9 This is a three-dimensional exploded view of the material roll loading and unloading hand in the embodiment of the utility model;

[0062] Fig.10 This is a diagram showing the use status of the material roll loading and unloading hand in the embodiment of the utility model. DETAILED DESCRIPTION

[0063] See also Figures 1 to 10 The glass fiber loading and unloading equipment assembly described in the utility model comprises:

[0064] Transfer trolley 1, including:

[0065] The base 11 is a frame structure, including two support rods 111 and a first crossbeam 112 and a second crossbeam 113 connecting the two support rods 111;

[0066] A plurality of running wheels 12 are pivotally connected to both ends of a base support rod 111 through a rotating shaft;

[0067] A travel drive device 13, the output end of which is connected to the rotating shaft of the travel wheel 12;

[0068] Two Y-direction slide rails 14 and a Y-direction slide block are disposed on the first crossbeam 112 and the second crossbeam 113;

[0069] A fixed base plate 15, the bottom surface of which is connected to the Y-direction sliding block surfaces on the two Y-direction sliding rails; a mounting through hole 151 is provided in the center of the fixed base plate 15;

[0070] a guide wheel 16, pivotally disposed at one end of the inner side surface of the first cross beam 112;

[0071] The driving motor and the reducer 17 are fixed to the other end of the inner side surface of the first cross beam 112 through a bracket. The output end of the reducer is provided with a driving wheel 18, and is connected to the guide wheel 16 through a first synchronous belt 19. A connecting block 191 is provided on the first synchronous belt 19, and the top surface of the connecting block 191 is connected to the bottom surface of the fixed base plate 15;

[0072] The rotating mechanism 2 comprises:

[0073] The turntable bearing 21 is arranged on the fixed base plate 15 of the base 11 at a position corresponding to the mounting through hole 151;

[0074] The rotating motor and the reducer 22 are vertically arranged on one side of the mounting through hole 151 on the bottom surface of the base fixed substrate 15, and the output end thereof extends out of the fixed substrate 15;

[0075] The rotating driving gear 23 is meshed with the outer ring of the turntable bearing 21 and is installed at the output end of the reducer;

[0076] The lifting mechanism 3 comprises:

[0077] The column 31 has a connecting plate 32 on its top surface, and the bottom surface of the connecting plate 32 is connected to the upper end surface of the outer ring of the turntable bearing 21 of the rotating mechanism 2 and rotates with the outer ring;

[0078] A lifting rail 33 and a lifting slider 331, wherein the lifting rail 33 is arranged on the side of the column 31 along the axial direction of the column 31; a groove 311 is arranged on the other side of the upper part of the column 31;

[0079] The upper synchronous wheel 34 is disposed in the upper groove 311 of the column 31;

[0080] The lower synchronous wheel 35 is arranged on the lower end surface of the column 31, on the same side as the upper synchronous wheel 34, and is connected to the upper synchronous wheel through a second synchronous belt 36;

[0081] The lifting motor and reducer 37 are connected to the upper part of the column 31 through a bracket, and the output end thereof is connected to the axle of the upper synchronous wheel 34;

[0082] Coil loading and unloading hand 4, including:

[0083] The body 41 is a frame structure, one side of which is connected to the lifting slider 331 on the lifting guide rail 33, and the other side of which is connected to the second synchronous belt 36;

[0084] The material roll support plate 42 is arc-shaped, one end of which is connected to the outer side of the body 41, and a through hole 421 is provided in the middle of the material roll support plate 42; the material roll 100 is loaded and unloaded through the through hole 421;

[0085] The support plate 43 is disposed below the material roll support plate 42, and one end of the support plate 43 is connected to the outer side surface of the body 41;

[0086] The photoelectric sensor 44 is arranged on one side of the support plate 43 below the through hole 421 in the middle of the material roll support plate 42 to detect whether there is a yarn roll when taking out the material;

[0087] A laser sensor 45 is arranged at the outer end of the other side of the support plate 43 below the roll support plate 42 to detect whether there is a yarn roll in the placing piece;

[0088] A controller (not shown) is provided to which the driving motor, rotating motor, lifting motor, photoelectric sensor and laser sensor are all electrically connected.

[0089] Preferably, the travel drive device 13 includes a travel drive motor 131 and a reducer, which are arranged in the middle of the outer side surface of the second cross beam 113 through a bracket, and its output ends are each connected to a drive shaft 132, which are respectively connected to the travel wheel 12 shaft at one end of the two support rods.

[0090] Preferably, lifting guide rails 33 and corresponding lifting sliders 331 are respectively provided on two opposite sides of the column 31 of the lifting mechanism 3; the main body 41 of the material roll loading and unloading hand 4 is a frame structure and is sleeved on the column 31; the two side surfaces within the frame structure of the main body 41 are connected to the lifting sliders 331; two material roll support plates 42 and corresponding support plates, photoelectric sensors, and laser sensors are symmetrically arranged on both sides of the main body 41.

[0091] Preferably, a connecting frame 411 is further provided on the outer side of the frame structure of the main body 41, and the material roll support plate and the support plate are arranged on the outer side of the connecting frame.

[0092] Preferably, the coil support plate 4 comprises:

[0093] At least two material coil support plates, the material coil support plates are arc-shaped, one end of which is connected to the outer side of the body, and a through hole is provided in the middle of the material coil support plates;

[0094] At least two support plates, the support plates are arranged below the material coil support plate, and the upper end surfaces thereof are connected to the center of the bottom surface of the material coil support plate; one side end of the support plate is connected to the outer side surface of the body;

[0095] At least two photoelectric sensors are arranged on one side of the support plate below the through hole in the middle of the material roll support plate and correspond to the through hole of the material roll support plate; detect whether there is a yarn roll when picking up;

[0096] At least two laser sensors are arranged at the outer end of the other side of the support plate below the material roll supporting plate to detect whether there is a yarn roll on the placing piece.

[0097] Preferably, the two material coil supporting plates are symmetrically arranged on two side surfaces of the main body, and correspondingly, two support plates are arranged on the material coil supporting plates.

Claims

1. A glass fiber loading and unloading equipment assembly, characterized in that: include: Transfer trolley, including: The base is a frame structure, including two support rods and a first crossbeam and a second crossbeam connecting the two support rods; A plurality of running wheels are pivotally connected to both ends of the base support rod through a rotating shaft; A travel drive device, the output end of which is connected to the travel wheel shaft; Two Y-direction slide rails and a Y-direction slide block are arranged on the first crossbeam and the second crossbeam; A fixed base plate, the bottom surface of which is connected to the top surfaces of the Y-direction slide blocks on the two Y-direction slide rails; a mounting through hole is provided in the center of the fixed base plate; a guide wheel, pivotally disposed at one end of the inner side surface of the first cross beam; The driving motor and the reducer are fixed to the other end of the inner side surface of the first beam through a bracket, the output end of the reducer is provided with a driving wheel, and is connected to the guide wheel through a first synchronous belt, and a connecting block is provided on the first synchronous belt, and the top surface of the connecting block is connected to the bottom surface of the fixed base plate; the rotating mechanism includes: A turntable bearing is arranged on the base fixing substrate at a position corresponding to the mounting through hole; The rotating motor and the reducer are vertically arranged on one side of the mounting through hole on the bottom surface of the base fixed substrate, and the output end thereof extends out of the fixed substrate; The rotating driving gear meshes with the outer ring of the turntable bearing and is installed at the output end of the reducer; the lifting mechanism includes: A column, the top surface of which is provided with a connecting plate, the bottom surface of which is connected to the upper end surface of the outer ring of the turntable bearing of the rotating mechanism and rotates with the outer ring; A lifting guide rail and a lifting slider, wherein the lifting guide rail is arranged on the side of the column along the axial direction of the column; a groove is arranged on the other side of the upper part of the column; An upper synchronous wheel is arranged in a groove on the upper part of the column; A lower synchronous wheel is arranged on the lower end surface of the column, on the same side as the upper synchronous wheel, and is connected to the upper synchronous wheel through a second synchronous belt; The lifting motor and reducer are connected to the upper part of the column through the bracket, and the output end is connected to the synchronous wheel shaft; the material roll loading and unloading hand includes: The main body is a frame structure, one side of which is connected to the lifting slider on the lifting guide rail. The other side surface is connected to the second synchronous belt; The material roll support plate is arc-shaped, one end of which is connected to the outer side of the body, and a through hole is provided in the middle of the material roll support plate; A support plate is arranged below the coil support plate, and one end of the support plate is connected to the outer side of the body; A photoelectric sensor is arranged on one side of the support plate below the material roll support plate to detect whether there is a yarn roll when taking out the material; A laser sensor is arranged at the outer end of the other side of the support plate below the through hole in the middle of the material roll support plate to detect whether there is a yarn roll on the placement piece; a controller, the driving motor, rotating motor, lifting motor, photoelectric sensor, and laser sensor are all electrically connected to the controller.

2. The glass fiber handling equipment assembly according to claim 1, characterized in that: The travel drive device includes a travel drive motor and a reducer, which are arranged at the middle of the outer side surface of the second beam through a bracket, and the output ends of the motors are respectively connected to a drive shaft, which are respectively connected to the travel wheel shafts at one end of the two support rods.

3. The glass fiber loading and unloading equipment assembly according to claim 1 or 2, characterized in that: Lifting guide rails and corresponding lifting sliders are respectively arranged on two opposite sides of the lifting mechanism column; the body of the material roll loading and unloading arm is a frame structure and is sleeved on the column; the lifting sliders are connected to the two side surfaces in the body frame structure; two material roll support plates and corresponding support plates, photoelectric sensors and laser sensors are symmetrically arranged on both sides of the body.

4. The glass fiber handling equipment assembly according to claim 1, characterized in that: The coil support plate comprises: At least two material coil support plates, the material coil support plates are arc-shaped, one end of which is connected to the outer side of the body, and a through hole is provided in the middle of the material coil support plates; At least two support plates, the support plates are arranged below the material coil support plate, and the upper end surfaces thereof are connected to the center of the bottom surface of the material coil support plate; one side end of the support plate is connected to the outer side surface of the body; At least two photoelectric sensors are arranged on one side of the support plate below the through hole in the middle of the material roll support plate and correspond to the through hole of the material roll support plate; detect whether there is a yarn roll when picking up; At least two laser sensors are arranged at the outer end of the other side of the support plate below the material roll supporting plate to detect whether there is a yarn roll on the placing piece.

5. The glass fiber handling equipment assembly according to claim 4, characterized in that: The two material coil support plates are symmetrically arranged on two side surfaces of the main body, and correspondingly, two support plates are arranged on the material coil support plates.

6. The glass fiber handling equipment assembly according to claim 1, 4 or 5, characterized in that: A connecting frame is also arranged on the outer side of the frame structure of the main body, and the material roll support plate and the supporting plate are arranged on the outer side of the connecting frame.

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