Hollow coil blanking device

By designing a hollow coil cutting device, the lifting and angle adjustment of the cylinder drive inclined coupling plate is achieved, and the problem of failure points cannot be quickly and accurately determined in the prior art and the production efficiency is improved.

CN222833795UActive Publication Date: 2025-05-06FUZHOU KEYUAN ELECTRONICS
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Patent Information

Application Number
CN202421886672.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-06
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The unloading mechanism of the existing hollow coil winding equipment cannot quickly and accurately determine the fault point, which increases the difficulty of maintenance and commissioning and affects production efficiency.

Method used

A hollow coil discharge device is designed, including a workbench, a cylinder, a horizontal collection disk and an inclined feeding disk. By driving the cylinder, the lifting and angle adjustment of the inclined feeding disk is realized to realize the automatic discharge and transportation of the coil, which is convenient for back-tracking inspection of the fault point.

Benefits of technology

It realizes the rapid and accurate determination of fault points, reduces the difficulty of maintenance and debugging, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of hollow coil processing, in particular to a hollow coil blanking device, which comprises a working table, an air cylinder and a horizontal collecting disc, the air cylinder drives an inclined material receiving disc to ascend or descend along an inclined plane, the inclined material receiving disc is divided into more than two blanking channels which are horizontally arranged in parallel through a first partition plate, and the horizontal collecting disc is arranged on the working table. The horizontal collecting disc is divided into more than two material receiving areas which are horizontally arranged in parallel through second partition plates, the discharging channels and the material receiving areas are arranged in a one-to-one correspondence mode, and the discharging ends of the discharging channels are located above the material receiving areas. The hollow coil blanking device provided by the utility model can check a corresponding die, a cutter, a pay-off and winding mechanism and the like through the backtracking of a corresponding blanking route, can quickly and accurately determine a fault point, and reduces the difficulty in overhauling and debugging equipment operation, thereby being beneficial to improving the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of hollow coil processing, in particular to a hollow coil blanking device. Background Art

[0002] The hollow coil, also known as the Rogowski coil, is an AC current sensor with a hollow ring shape. It is available in two types: flexible and rigid. It is suitable for measuring AC current in a wide frequency range. It has no special requirements for conductors and dimensions. It has a fast instantaneous response capability and is widely used in situations where traditional current measurement devices such as current transformers cannot be used. It is used for current measurement, especially high-frequency and large current measurement. Winding is an important part of the production operation of hollow coils. The winding equipment can refer to the Chinese invention patent with application number CN201811004271.9 and the name of a winding equipment. The unloading mechanism of the existing winding equipment only has simple material receiving and collecting functions. When there is a problem with the product, it is impossible to quickly and accurately determine the fault point, which increases the difficulty of maintenance and debugging equipment operation, and is not conducive to improving production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a hollow coil feeding device, which is convenient for debugging and repairing the equipment for problematic products.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a hollow coil feeding device, comprising:

[0005] The workbench is provided with a cylinder and a horizontal collecting plate. The cylinder drives the inclined receiving plate to rise or fall along the inclined surface. The inclined receiving plate is divided into two or more horizontally parallel unloading channels by a first partition. The horizontal collecting plate is divided into two or more horizontally parallel receiving areas by a second partition. The unloading channels and the receiving areas are arranged one by one, and the discharge end of the unloading channel is located above the receiving area.

[0006] Furthermore, the workbench is provided with an angle adjustment frame, and the cylinder is arranged on the angle adjustment frame.

[0007] Furthermore, the angle between the inclined receiving tray and the horizontal collecting tray ranges from 30° to 60°.

[0008] Furthermore, the material discharge channel is provided with an air blowing hole, and the air blowing hole is connected to the cold air pipe.

[0009] Furthermore, the top and sides of the inclined receiving tray are provided with enclosures.

[0010] The beneficial effects of the utility model are: a hollow coil unloading device, a horizontal collecting plate is designed to be placed horizontally on the workbench, and an inclined receiving plate that can be raised and lowered on an inclined surface that is at a certain angle to the horizontal plane. Because the mold is located above, the inclined receiving plate needs to be driven downward by a cylinder to avoid the wire-releasing and winding mechanism during the mold winding process. After the winding is completed, the inclined receiving plate is driven upward by a cylinder to move the inclined receiving plate to the side of the mold for material removal. After the coil is separated from the mold, it falls onto the inclined receiving plate. Multiple unloading channels are respectively located under multiple molds. The coil is transported to the corresponding receiving area through the unloading channel. If a coil has a quality problem, it can be traced back through the corresponding unloading route to check the corresponding mold, tool, wire-releasing and winding mechanism, etc., so that the fault point can be quickly and accurately determined, reducing the difficulty of maintenance and debugging equipment operation, thereby facilitating the improvement of production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of a hollow coil feeding device;

[0012] Figure 2 It is a structural schematic diagram of an inclined receiving tray;

[0013] Description of labels:

[0014] 1. Workbench; 11. Angle adjustment frame; 2. Cylinder; 3. Horizontal collecting tray; 31. Second partition; 32. Material receiving area; 4. Inclined material receiving tray; 41. First partition; 42. Material discharge channel; 421. Air hole; 422. Cold air duct; 43. Enclosure. DETAILED DESCRIPTION

[0015] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0016] The utility model provides a hollow coil feeding device, which is used in a feeding and collecting structure of a hollow coil winding machine.

[0017] Please refer to Figure 1 to Figure 2 As shown, a hollow coil feeding device of the utility model comprises:

[0018] The workbench 1 is provided with a cylinder 2 and a horizontal collecting tray 3. The cylinder 2 drives the inclined receiving tray 4 to rise or fall along the inclined surface. The inclined receiving tray 4 is divided into two or more horizontally parallel unloading channels 42 by a first partition 41. The horizontal collecting tray 3 is divided into two or more horizontally parallel receiving areas 32 by a second partition 31. The unloading channels 42 are arranged one-to-one with the receiving areas 32, and the discharge end of the unloading channel 42 is located above the receiving area 32.

[0019] From the above description, it can be seen that the beneficial effects of the utility model are: a hollow coil unloading device, a horizontal collecting plate 3 is designed to be placed horizontally on the workbench 1, and an inclined receiving plate 4 that can be raised and lowered on an inclined surface at a certain angle to the horizontal plane. Because the mold is located above, the cylinder 2 is needed to drive the inclined receiving plate 4 to move down during the mold winding process to avoid the wire-releasing and winding mechanism. After the winding is completed, the cylinder 2 is used to drive the inclined receiving plate 4 to lift up, so that the inclined receiving plate 4 moves to the side of the mold for material removal, and the coil falls onto the inclined receiving plate 4 after leaving the mold. Multiple unloading channels 42 are respectively located under multiple molds, and the coil is transported to the corresponding receiving area 32 through the unloading channel 42. If a coil has a quality problem, it can be traced back through the corresponding unloading route to check the corresponding mold, tool, wire-releasing and winding mechanism, etc., so that the fault point can be quickly and accurately determined, reducing the difficulty of maintenance and debugging equipment operation, thereby facilitating the improvement of production efficiency.

[0020] In an optional embodiment, the workbench 1 is provided with an angle adjustment frame 11 , and the cylinder 2 is arranged on the angle adjustment frame 11 .

[0021] It can be seen from the above description that the angle adjustment frame 11 is used to adjust the installation tilt angle of the cylinder 2, thereby changing the inclination and movement trajectory of the tilted receiving tray 4.

[0022] In an optional embodiment, the angle between the inclined receiving tray 4 and the horizontal collecting tray 3 is in the range of 30° to 60°.

[0023] In an optional embodiment, the material discharge channel 42 is provided with an air blowing hole 421 , and the air blowing hole 421 is connected to the cold air pipe 422 .

[0024] From the above description, it can be seen that the cold air duct 422 is used to blow cold air to cool the mold, and the outlet of the cold air duct 422 is directly set on the inclined receiving tray 4, which makes the structure more compact and reasonable.

[0025] In an optional embodiment, the top and sides of the inclined receiving tray 4 are provided with enclosures 43 .

[0026] It can be seen from the above description that the function of the enclosure 43 is to prevent the coil product from falling to the outside of the inclined receiving tray 4 and causing damage.

[0027] Please refer to Figure 1 to Figure 2 As shown, the first embodiment of the utility model is: a hollow coil feeding device, comprising:

[0028] The workbench 1 is provided with a cylinder 2 and a horizontal collecting tray 3. The cylinder 2 drives the inclined receiving tray 4 to rise or fall along the inclined surface. The inclined receiving tray 4 is divided into two or more horizontally parallel unloading channels 42 by a first partition 41. The horizontal collecting tray 3 is divided into two or more horizontally parallel receiving areas 32 by a second partition 31. The unloading channels 42 are arranged one-to-one with the receiving areas 32, and the discharge end of the unloading channel 42 is located above the receiving area 32.

[0029] The workbench 1 is provided with an angle adjustment frame 11, and the cylinder 2 is arranged on the angle adjustment frame 11. The angle between the inclined receiving tray 4 and the horizontal collecting tray 3 is in the range of 30° to 60°. The unloading channel 42 is provided with a blowing hole 421, and the blowing hole 421 is connected to the cold air pipe 422. The top and side of the inclined receiving tray 4 are provided with a fence 43.

[0030] To sum up, the hollow coil unloading device of the utility model is designed with a horizontal collecting plate placed horizontally on the workbench, and an inclined receiving plate which can be raised and lowered on an inclined surface at a certain angle to the horizontal plane. Because the mold is located above, it is necessary to use a cylinder to drive the inclined receiving plate to move down to avoid the wire-releasing and winding mechanism during the mold winding process. After the winding is completed, the cylinder is used to drive the inclined receiving plate to lift up, so that the inclined receiving plate is moved to the side of the mold for material removal, and the coil falls onto the inclined receiving plate after leaving the mold. Multiple unloading channels are respectively located under multiple molds, and the coil is transported to the corresponding receiving area through the unloading channel. If a coil has a quality problem, it can be traced back through the corresponding unloading route to check the corresponding mold, tool and wire-releasing and winding mechanism, so that the fault point can be quickly and accurately determined, reducing the difficulty of maintenance and debugging equipment operation, thereby facilitating the improvement of production efficiency.

[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A hollow coil feeding device, characterized in that: include: The workbench is provided with a cylinder and a horizontal collecting plate. The cylinder drives the inclined receiving plate to rise or fall along the inclined surface. The inclined receiving plate is divided into two or more horizontally parallel unloading channels by a first partition. The horizontal collecting plate is divided into two or more horizontally parallel receiving areas by a second partition. The unloading channels and the receiving areas are arranged one by one, and the discharge end of the unloading channel is located above the receiving area.

2. The hollow coil feeding device according to claim 1, characterized in that: The workbench is provided with an angle adjustment frame, and the cylinder is arranged on the angle adjustment frame.

3. The hollow coil blanking device according to claim 1, characterized in that: The angle between the inclined receiving tray and the horizontal collecting tray ranges from 30° to 60°.

4. The hollow coil feeding device according to claim 1, characterized in that: The unloading channel is provided with an air blowing hole, and the air blowing hole is connected with the cold air pipe.

5. The hollow coil feeding device according to claim 1, characterized in that: The top and sides of the inclined receiving pan are provided with enclosures.

Citation Information

Patent Citations

  • Winding equipment

    CN108922773A