Novel composite material membrane shell
By designing a new composite film shell in the water treatment film shell, and using integrated injection molding and clamping parts connection methods, the problem of low assembly and maintenance efficiency of existing film shells is solved, achieving more efficient production and more stable water treatment effects.
Patent Information
- Application Number
- CN202421433776.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In existing reverse osmosis water treatment equipment, the assembly and maintenance efficiency of the water treatment membrane shell is low, there are many parts and complex disassembly.
A new composite membrane shell was designed to reduce the parts that need to be installed by integrating injection molding of most parts on the shell and filter element, and fixing connections were used to simplify the installation and disassembly process.
It improves the assembly and maintenance efficiency of water treatment membrane shells, reduces production costs, and ensures the stability and sealing effect of water transfer.
Smart Images

Figure CN222834011U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water treatment, in particular to a novel composite material membrane shell. Background Art
[0002] In reverse osmosis water treatment equipment, water treatment membrane shell is an important component, which is used to protect the filter element and reduce the damage of the filter element. With the development of society, water treatment membrane shells are put into use in large quantities.
[0003] Chinese patent document "CN211358391U, an assembled inorganic membrane component" includes a raw liquid inlet, a head, a sealing ring, a guide plate, a seal, a membrane element, a filtrate outlet, a membrane shell, a backwash inlet and a concentrate outlet. After the membrane elements are assembled into membrane blocks, they are encapsulated in the membrane shell through the seal and the guide plate, and the membrane shell is then assembled with the head and the sealing ring to form the component.
[0004] The above structural defects are that there are many parts to assemble and the assembly efficiency is low. When maintenance is required, too many parts need to be disassembled, resulting in low maintenance efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a novel composite material membrane shell to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A novel composite material membrane shell comprises an outer shell and a filter element, characterized in that the filter element is arranged inside the outer shell, a through hole 1 is provided in the center of the filter element, mounting parts are provided at both ends of the filter element, a through hole 2 is provided in the center of the mounting part corresponding to the through hole 1, an output pipe is installed on the through hole 2, an outer shell is threadedly connected to the two ends of the outer shell, an end cover is rotatably clamped inside the outer shell through a clamping part, a first annular groove is provided between the end cover and the outer shell, the bottom of the first annular groove abuts with the end of the outer shell, a water outlet connected to the output pipe is provided on the end cover, a water inlet is provided on one side of the water outlet, an inclined surface is provided on the end cover, and the inclined surface abuts with the outer shell to form a sealing structure; the clamping part comprises a plurality of clamping parts 1 arranged on the inner side of the outer shell and a plurality of clamping parts 2 arranged on the outer side of the end cover and rotatably clamped with the plurality of clamping parts 1, and the plurality of the clamping parts 1 are clamped with the clamping parts 2.
[0008] Preferably, there are 16 clamping members in total, with 4 clamping members forming a group, and a sliding portion is provided between every two groups of clamping members.
[0009] Preferably, there are 16 clamping parts 2 in total, with 4 clamping parts 2 forming a group, and a sliding portion 2 is provided between every two groups of clamping parts 2.
[0010] Preferably, a baffle is provided on one side of the plurality of second clamping members.
[0011] Preferably, the end cover is provided with a convex ring abutting against the bottom of the outer sleeve.
[0012] Preferably, the outer wall of the end cover is provided with a second annular groove.
[0013] Preferably, the filter element comprises an external filter layer, an activated carbon layer is provided inside the external filter layer, and the through hole 1 is located at the center of the activated carbon layer.
[0014] Preferably, the water inlet and the water outlet are both provided with internal threads.
[0015] Beneficial effects of the utility model:
[0016] The utility model comprises an outer shell and a filter element, wherein mounting pieces are arranged at both ends of the filter element, and the clamping part comprises a plurality of clamping pieces 1 arranged on the inner side of the outer shell and a plurality of clamping pieces 2 arranged on the outer side of the end cover and rotatably clamped with the plurality of clamping pieces 1. The filter element is mounted inside the outer shell through the staggered clamping of the clamping piece 1 and the clamping piece 2, and then the filter element is mounted inside the outer shell, the mounting pieces are assembled on both sides of one end of a through hole on the filter element, and the output pipe is inserted into the through hole 2 of the mounting piece, and finally the outer shell is tightly connected with the outer shell by means of threads, and the output pipe is accurately docked with the water outlet to ensure the stability of water delivery, thereby completing the fixed installation of the water treatment membrane shell and the installation of the water treatment membrane shell assembly, and the plastic part is threadedly connected with the membrane shell by means of threads, and the plastic parts can be all formed by one-time injection molding, so that the production efficiency is higher and the cost is lower.
[0017] The utility model provides a first annular groove between the end cover and the outer casing, and the bottom of the first annular groove abuts against the end of the outer casing to form a sealing structure to prevent water from leaking out.
[0018] The end cover of the utility model is provided with an inclined surface, and the inclined surface abuts against the outer shell to form a sealing structure to prevent water from leaking out.
[0019] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 : Schematic diagram of the overall structure of the utility model.
[0021] Figure 2 : Exploded view of the structure of the utility model.
[0022] Figure 3 : A sectional view of the structure of the utility model.
[0023] Figure 4 : Figure 3 Enlarged view of local structure A.
[0024] Figure 5 : Exploded view of the end cap and jacket.
[0025] Figure 6 : Figure 5 Enlarged view of local structure B.
[0026] Figure 7 : Connection structure diagram of end cover and outer jacket.
[0027] Reference numerals:
[0028] 1. Shell; 2. Filter element; 3. Mounting piece; 4. Outer jacket; 5. End cover; 6. First ring groove; 7. Sealing structure; 21. Through hole 1; 31. Through hole 2; 32. Output pipe; 41. Snap-on piece 1; 42. Sliding part 1; 51. Second ring groove; 52. Water inlet; 53. Water outlet; 54. Protruding ring; 55. Snap-on piece 2; 56. Sliding part 2; 57. Baffle DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0030] Please refer to Figure 1-7 ;
[0031] The new composite membrane shell has most of the parts integrally injection-molded on the end cover and the outer jacket, which greatly reduces the parts that need to be installed and facilitates the disassembly, assembly and maintenance of the water treatment components.
[0032] Specifically, it includes a shell 1 and a filter element 2. The outer shapes of the shell 1 and the filter element 2 of the utility model are both circular. The outer wall of the shell 1 is made of glass fiber. Since the glass fiber has the characteristics of corrosion resistance, high strength, light weight and easy molding, it can reliably protect the internal water treatment equipment for a long time. The filter element 2 is arranged inside the shell 1. The shell 1 is used to prevent dust from invading, which causes the water treatment effect of the filter element 2 to deteriorate, thereby improving the service life of the filter element 2. Mounting parts 3 are provided at both ends of the filter element 2. The center of the mounting part 3 is provided with a through hole 21 corresponding to the through hole 1. The through hole 21 and the through hole 2 The apertures of the through holes 31 are the same, and an output pipe 32 is installed on the through hole 21. The water filtered by the filter element 2 will gather in the through hole 1 21, and then flow from the through hole 1 21 to the output pipe 32. The two ends of the shell 1 are threadedly connected with the outer sleeve 4. The outer wall of the shell 1 is provided with an external thread, and the inner wall of the outer sleeve 4 is provided with an internal thread. The external thread of the shell 1 is threadedly connected with the internal thread of the outer sleeve 4. The inner part of the outer sleeve 4 is rotatably connected with an end cap 5 through a clamping part. The shell and the end cap are made of plastic material. A first annular groove 6 is provided between the end cap 5 and the outer sleeve 4. The bottom of the first annular groove 6 abuts against the end of the shell 1 to form The sealing structure prevents water from leaking from the connection. The end cover 5 is provided with a water outlet 53 connected to the output pipe 32. The output pipe 32 is partially installed inside the water outlet 53. After the water is introduced, the water level inside the shell 1 will rise. When it rises to the position of the output pipe 32, the water will flow out from the output pipe 32. A water inlet 52 is provided on one side of the water outlet 53 for introducing the water to be filtered. The end cover 5 is provided with an inclined surface. When the outer shell 4 and the end cover 5 are installed in the outer shell 1, the inclined surface abuts against the outer shell 1 to form a sealing structure 7 to further prevent water from leaking. The clamping part includes a plurality of clamping parts 41 arranged on the inner side of the outer shell 4. And a clamping piece 55 is arranged on the outside of the end cover 5 and is rotatably clamped with a plurality of clamping pieces 41. The clamping piece 41 and the clamping piece 55 are staggered and clamped. The outer shapes of the clamping piece 41 and the clamping piece 55 of the utility model are both triangular. When the existing membrane shell is installed, the winding layer is first thickened, and the length is fixed each time, and the two ends are subsequently processed. However, this production is too troublesome, inefficient, and costly. The membrane shell of the utility model is characterized by the use of plastic parts with internal threads at both ends. The plastic parts are threadedly connected to the membrane shell through threads, and the plastic parts can be molded by one injection molding, which has higher production efficiency and lower cost.
[0033] Specifically, a gap is left between the two clip parts 41, and a gap is also left between the two clip parts 55. The clip part 41 is inserted into the gap between the clip parts 55, and the clip part 55 is inserted into the gap between the clip parts 41, so that the side of the clip part 41 abuts against the side of the clip part 2 55, completing the fixed connection between the end cover 5 and the outer sleeve 4. This special tooth design makes disassembly and assembly more convenient. The filter element 2 is installed into the inside of the outer shell 1, and the mounting parts 3 are assembled on both sides of one end of the through hole on the filter element 2, and the output pipe 32 is inserted into the through hole 31 of the mounting part 3. Finally, the outer sleeve 4 is tightly connected to the outer shell 1 by threading, and the output pipe 32 is accurately connected to the water outlet 53 to ensure the stability of water supply. The fixed installation of the water treatment membrane shell can be completed. By integrally injection molding most of the parts on the end cover and the outer sleeve, the parts that need to be installed are greatly reduced, which facilitates the disassembly, assembly and maintenance of the water treatment components.
[0034] In this embodiment, there are 16 clips 41, each group of 4, each group of clips 41 are arranged vertically and arranged in a 90° circular array, and a sliding portion 42 is provided between every two groups of clips 41, and the sliding portion 42 can be used for the insertion of the clip 2 55.
[0035] Furthermore, there are also 16 clips 55, each 4 forming a group, and each group of clips 41 are arranged vertically and in a 90° circular array, and a sliding portion 56 is provided between every two groups of clips 55, and the sliding portion 56 can be used for the clips 41 to be inserted, wherein two groups of symmetrically arranged clips 55 are provided with a baffle 57 on one side, and the baffle 57 is used to limit the rotation angle of the end cover 5.
[0036] In the above embodiment, when the second clip 55 is aligned with the sliding part 42, the second clip 41 will also be aligned with the sliding part 56. By aligning the second clip 55 with the sliding part 42 for insertion, the second clip 55 will also be inserted along the sliding part 42. After the insertion is completed, the end cover 5 is rotated so that the second clip 41 and the second clip 55 are staggered and engaged, and the installation of the end cover 5 and the sleeve 4 is completed.
[0037] In this embodiment, the end cap 5 is provided with a protruding ring 54 that abuts against the bottom of the outer sleeve 4, which is used to limit the insertion depth of the end cap 5. When inserting, the end cap 5 is directly inserted until the protruding ring 54 abuts against the bottom of the outer sleeve 4, and then the end cap 5 can be rotated to fix the end cap 5 and the outer sleeve 4.
[0038] In this embodiment, the outer wall of the end cover 5 is provided with a second annular groove 51 for installing a seal. The seal abuts against the inner wall of the housing 1 to form a seal to prevent water from flowing out of the gap and improve the sealing effect. The seal can be a rubber ring.
[0039] In this embodiment, the filter element 2 includes an external filter layer, an activated carbon layer is provided inside the external filter layer, and the through hole 1 21 is located at the center of the activated carbon layer.
[0040] Specifically, the external filter layer serves to block large particles of impurities and suspended matter, effectively protecting the subsequent filter layer from clogging and extending the overall service life of the filter element 2, while the activated carbon filter layer is mainly filled with granular activated carbon. The activated carbon has beneficial effects such as adsorbing residual chlorine and other organic pollutants, removing heavy metal ions, and improving water quality. The water to be filtered is filtered through the activated carbon, and the water flows out from the through hole 1 21 after filtration is completed.
[0041] In this embodiment, the water inlet 52 and the water outlet 53 are both provided with internal threads.
[0042] Specifically, the setting of the internal thread allows the connected pipes and water outlet equipment to be disassembled and installed by simple rotation, and the connection is tight enough to avoid water leakage and waste, thereby ensuring the stability of the connection.
[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0044] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims
1. A novel composite material membrane shell, comprising a shell (1) and a filter element (2), characterized in that: The filter element (2) is arranged inside the housing (1); a through hole (21) is provided at the center of the filter element (2); mounting members (3) are provided at both ends of the filter element (2); a through hole (31) corresponding to the through hole (21) is provided at the center of the mounting member (3); an output pipe (32) is mounted on the through hole (31); a jacket (4) is threadedly connected to both ends of the housing (1); an end cover (5) is rotatably clamped inside the jacket (4) via a clamping portion; a first annular groove (6) is provided between the end cover (5) and the jacket (4); the bottom of the first annular groove (6) abuts against the end of the housing (1); a water outlet (53) communicating with the output pipe (32) is provided on the end cover (5); a water inlet (52) is provided on one side of the water outlet (53); and a slope is provided on the end cover (5); the slope abuts against the housing (1) to form a sealing structure (7); The clamping portion comprises a plurality of clamping members 1 (41) arranged on the inner side of the outer sleeve (4) and a clamping member 2 (55) arranged on the outer side of the end cover (5) and rotatably clamped with the plurality of clamping members 1 (41), wherein the plurality of clamping members 1 (41) are clamped with the clamping member 2 (55).
2. The novel composite membrane shell according to claim 1, characterized in that: There are 16 clamping parts (41) in total, with four clamping parts (41) forming a group, and a sliding portion (42) being provided between every two groups of clamping parts (41).
3. The novel composite membrane shell according to claim 1, characterized in that: There are 16 clamping parts 2 (55) in total, with 4 clamping parts 2 (55) forming a group, and a sliding part 2 (56) being provided between every two groups of clamping parts 2 (55).
4. The novel composite membrane shell according to claim 3 is characterized in that: A baffle (57) is provided on one side of the plurality of second clamping parts (55).
5. The novel composite membrane shell according to claim 1, characterized in that: The end cover (5) is provided with a convex ring (54) that abuts against the bottom of the outer sleeve (4).
6. The novel composite membrane shell according to claim 1, characterized in that: The outer wall of the end cover (5) is provided with a second annular groove (51).
7. The novel composite membrane shell according to claim 1, characterized in that: The filter element (2) comprises an external filter layer, an activated carbon layer is provided inside the external filter layer, and the through hole 1 (21) is located at the center of the activated carbon layer.
8. The novel composite membrane shell according to claim 1, characterized in that: The water inlet (52) and the water outlet (53) are both provided with internal threads.
Citation Information
Patent Citations
Assembled inorganic membrane module
CN211358391U