Coking coal safety production automatic control device

By designing a safe production automatic control device for coking coalification process, the problem of uncontrollable discharge speed during coal discharge is solved, the fine control of the discharge volume is achieved, and the coking quality and practicality of the device are improved.

CN222834251UActive Publication Date: 2025-05-06青海江仓能源发展有限责任公司
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Patent Information

Application Number
CN202421709004.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-06
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

In the existing coking coalification process, coal cannot be effectively controlled when put into the coking oven, resulting in unstable coking quality.

Method used

A coking coal production safety self-control device is designed, including crushing components, conveying components and adjustment components. The crushing assembly is used to crush large pieces of coal to a suitable size, and the conveying assembly is used to transport crushed coal. The adjustment assembly adjusts the size of the discharge port through the cooperation of the stop plate and the transmission screw, thereby controlling the discharge volume.

Benefits of technology

Through the use of this device, the amount of coal discharge can be effectively controlled, the coking quality can be improved, and the practicality of the device can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coal chemical production, and particularly relates to a coking coal safety production automatic control device which comprises a box body, wherein a feeding hole is fixed at the top end of the box body; a controller is fixed at one end of the top end of the box body close to the feeding hole; a discharge port is formed in the lower end of one end, far away from the feed port, of the box; a shell is fixed to the top end of one side of the box. A crushing assembly is arranged on the inner side of the box body and located below the feeding port. The crusher is used for crushing large coal; a conveying assembly is arranged at the position, located below the crushing assembly, of the inner side of the box body. Through the matching structural design of the adjusting assembly and the material baffle, when the discharging amount of discharged coal needs to be controlled, the opening angle of the material baffle is adjusted through the adjusting assembly, the size of the discharging opening is controlled, and therefore the discharging amount of the coal can be controlled, the control degree of the feeding amount of the coal during coking is improved, and the coking efficiency is improved. The coking quality is improved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coal chemical production, in particular to a coking coal chemical production safety automatic control device. Background Art

[0002] Coking coal, also known as high-temperature coal distillation, is a coal conversion process. The core process is to heat coal to a high temperature (usually around 950°C) in an air-tight condition to produce coke through physical and chemical reactions, and at the same time obtain a variety of by-products such as coal gas and coal tar.

[0003] When working in a coal coking plant, the coke oven mechanical equipment supporting devices are an important link in the coke oven production. In order to ensure the stable production of the equipment, coal trucks are needed to continuously transport the raw coal to the equipment.

[0004] Before putting uncoked coal into a coking oven, it is usually necessary to first place the coal in a coal storage box, and then transport the coal storage box to the coal inlet at the top of the coking oven through a track, and then put the coal into the coking oven. However, when putting the coal in, it is often put in at one time, and the discharge speed of the put in cannot be controlled, which easily leads to a large amount of put in, resulting in problems with the coking quality. Therefore, a coking coal production safety automatic control device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a coking coal production safety automatic control device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a coking coal production safety automatic control device, comprising a box body: a feed port is fixed at the top of the box body; a controller is fixed at the end of the top of the box body close to the feed port; a discharge port is provided at the lower end of the end of the box body away from the feed port; a shell is fixed at the top of one side of the box body; a crushing assembly is arranged at the inside of the box body and below the feed port, which is used to crush large pieces of coal; a conveying assembly is arranged at the inside of the box body and below the crushing assembly; a baffle plate is arranged at the inside of the discharge port; one end of the baffle plate is rotatably connected to the box body; an adjustment assembly is arranged at the inside of the box body and at a position corresponding to the baffle plate; which is used to adjust the opening angle of the baffle plate.

[0007] Preferably, the adjusting assembly includes a transmission screw; the transmission screw is arranged inside the box body and located at both ends of the baffle plate; the transmission screw is rotatably connected to the box body; the end of the transmission screw close to the baffle plate is threadedly connected with a built-in threaded rod; the end of the built-in threaded rod away from the transmission screw is fixed with a connecting block; sliding grooves are provided on both sides of the baffle plate and at positions corresponding to the connecting block; a connecting slider is provided on the inner side of the sliding groove; the connecting slider is slidably connected to the baffle plate through the sliding groove; the connecting slider is rotatably connected to the connecting block.

[0008] Preferably, a first bevel gear is fixed to the end of the transmission screw away from the built-in threaded rod; a transmission rod is rotatably connected to the inner side of the end of the box body close to the material baffle plate; second bevel gears are fixed to both ends of the transmission rod; the second bevel gear is meshingly connected to the first bevel gear; a driving assembly is provided at a position inside the box body and corresponding to the transmission rod.

[0009] Preferably, the driving assembly includes a second motor; the second motor is fixed inside the casing; a driving worm is fixed to the output end of the second motor; a driving worm wheel is fixed at a position of the transmission rod corresponding to the driving worm wheel; the driving worm wheel is meshingly connected with the driving worm wheel.

[0010] Preferably, the crushing assembly includes two crushing rollers; the two crushing rollers are respectively arranged on the inner side of the box body and below the feed port; one end of the crushing roller extends to the inner side of the shell; a transmission gear is fixed to one end of the two crushing rollers located on the inner side of the shell; the two transmission gears are meshingly connected; a first motor is fixed to the inner side of the shell; and the output end of the first motor is fixedly connected to one of the crushing rollers.

[0011] Preferably, the conveying assembly includes a conveyor belt; the conveyor belt is arranged inside the box body and located below the crushing roller; the inner sides of both ends of the conveyor belt are rotatably connected to rotating rollers; and baffles are fixed to the two side surfaces of the conveyor belt.

[0012] Preferably, one end of one of the rotating rollers is drivingly connected to the output end of the first motor via a transmission belt.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a coking coal production safety automatic control device. Through the matching structural design of the adjustment component and the baffle plate, when the discharge amount of coal needs to be controlled, the opening angle of the baffle plate can be adjusted by the adjustment component to control the size of the discharge port, thereby controlling the discharge amount of coal, improving the control degree of the amount of coal put in during coking, improving the quality of coking, and enhancing the practicability of the device.

[0015] 2. The utility model provides a coking coal production safety automatic control device. Through the structural design of the crushing roller, when the uncoked coal is placed on the inner side of the box body, the larger coal can be crushed to reduce the difference in coking quality due to the large difference in coal volume during subsequent coking. This effectively improves the overall quality of coking and enhances the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the internal structure of the box in the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the slideway and the connecting slider in the utility model;

[0020] Figure 4 It is a stereogram of the adjustment component in the utility model.

[0021] Legend:

[0022] 1. Box body; 2. Controller; 3. Feed inlet; 4. Shell; 5. Crushing roller; 6. First motor; 7. Transmission gear; 8. Conveyor belt; 9. Baffle; 10. Rotating roller; 11. Transmission belt; 12. Baffle plate; 13. Transmission screw; 14. Internal threaded rod; 15. Connecting block; 16. Connecting slider; 17. Slide; 18. Transmission rod; 19. First bevel gear; 20. Second bevel gear; 21. Driving worm gear; 22. Driving worm; 23. Second motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1-Figure 4The utility model provides a coking coal production safety automatic control device, comprising a box body 1: a feed port 3 is fixed at the top of the box body 1; a controller 2 is fixed at one end of the top of the box body 1 close to the feed port 3; a discharge port is opened at the lower end of the end of the box body 1 away from the feed port 3; a shell 4 is fixed at the top of one side of the box body 1; a crushing assembly is arranged at the inner side of the box body 1 and below the feed port 3, which is used to crush large pieces of coal; a conveying assembly is arranged at the inner side of the box body 1 and below the crushing assembly; a baffle plate 12 is arranged at the inner side of the discharge port; one end of the baffle plate 12 is rotatably connected to the box body 1; an adjustment assembly is arranged at the inner side of the box body 1 and at a position corresponding to the baffle plate 12; and it is used to adjust the opening angle of the baffle plate 12. When working, firstly, coal is fed into the inner side of the box body 1 through the feed port 3. Subsequently, the larger coal is crushed by the crushing assembly to facilitate the subsequent coking process. The crushed coal enters the discharge port through the conveying assembly, and then the opening angle of the baffle plate 12 is adjusted by the adjusting assembly to control the discharge amount. This step is achieved through the coordinated structural design of the adjusting assembly and the baffle plate 12, so that when the discharge amount of the coal needs to be controlled, the opening angle of the baffle plate 12 is adjusted by the adjusting assembly to control the size of the discharge port, thereby controlling the discharge amount of the coal, improving the control degree of the amount of coal put in during coking, improving the quality of coking, and improving the practicality of the device;

[0026] Further, such as Figure 3 and Figure 4As shown, the adjustment assembly includes a transmission screw 13; the transmission screw 13 is arranged on the inner side of the box body 1 and is located at the two ends of the baffle plate 12; the transmission screw 13 is rotatably connected to the box body 1; the end of the transmission screw 13 close to the baffle plate 12 is threadedly connected with a built-in threaded rod 14; the end of the built-in threaded rod 14 away from the transmission screw 13 is fixed with a connecting block 15; slide grooves 17 are provided on both sides of the baffle plate 12 and at positions corresponding to the connecting block 15; a connecting slider 16 is provided on the inner side of the slide groove 17; the connecting slider 16 is slidably connected to the baffle plate 12 through the slide groove 17; the connecting slider 16 is rotatably connected to the connecting block 15. During operation, when the transmission screw 13 rotates, it drives the built-in threaded rod 14 threadedly connected to it to move. When the built-in threaded rod 14 moves, the connecting slider 16 is driven to move at the same time through the connecting block 15. Because the connecting slider 16 is slidably connected to the baffle plate 12, one end of the baffle plate 12 is rotatably connected to the box body 1, so that when the connecting slider 16 moves, it can drive the baffle plate 12 to perform a circular motion, thereby adjusting the angle of the baffle plate 12 and controlling the discharging speed. This step can be achieved through the coordinated structural design of the transmission screw 13, the built-in threaded rod 14, the connecting block 15 and the connecting slider 16, so that when the transmission screw 13 rotates, the connecting slider 16 can be driven to move through the built-in threaded rod 14 and the connecting block 15, so that when the connecting slider 16 moves, the baffle plate 12 is driven to perform a circular motion, and then the opening angle of the baffle plate 12 can be adjusted to achieve the control of the discharging speed.

[0027] Further, such as Figure 3 and Figure 4 As shown, a first bevel gear 19 is fixed to one end of the transmission screw 13 away from the built-in threaded rod 14; a transmission rod 18 is rotatably connected to the inner side of one end of the box body 1 close to the material blocking plate 12; second bevel gears 20 are fixed to both ends of the transmission rod 18; the second bevel gear 20 is meshed and connected with the first bevel gear 19; a driving assembly is provided at a position corresponding to the transmission rod 18 on the inner side of the box body 1. During operation, when the transmission rod 18 rotates, the transmission rod 18 drives the second bevel gear 20 to rotate, and when the second bevel gear 20 rotates, the transmission screw 13 is driven to rotate through the first bevel gear 19 meshed and connected therewith. This step can be achieved through the matching structure design of the second bevel gear 20 and the first bevel gear 19, so that when the transmission rod 18 rotates, the transmission screw 13 can be driven to rotate simultaneously through the transmission rod 18 and the first bevel gear 19.

[0028] like Figure 3 and Figure 4As shown, the driving assembly includes a second motor 23; the second motor 23 is fixed on the inner side of the box body 1; a driving worm 22 is fixed on the output end of the second motor 23; a driving worm wheel 21 is fixed at the position of the transmission rod 18 corresponding to the driving worm 22; and the driving worm wheel 21 is meshedly connected with the driving worm 22. During operation, when it is necessary to adjust the baffle plate 12, the second motor 23 is first controlled to start by the controller 2, and the second motor 23 drives the driving worm 22 to rotate. When the driving worm 22 rotates, the driving rod 18 is driven to rotate through the driving worm wheel 21 meshed with it. This step can be effectively designed through the matching structure of the driving worm 22 and the driving worm wheel 21, so that when the second motor 23 is started, the driving worm 22 and the driving worm wheel 21 can drive the transmission rod 18 to rotate, thereby providing power for the rotation of the transmission rod 18.

[0029] like Figure 2 As shown, the crushing assembly includes two crushing rollers 5; the two crushing rollers 5 are respectively arranged inside the box 1 and below the feed port 3; one end of the crushing roller 5 extends to the inside of the shell 4; the two crushing rollers 5 are fixed with a transmission gear 7 at one end of the inner side of the shell 4; the two transmission gears 7 are meshed and connected; a first motor 6 is fixed inside the shell 4; the output end of the first motor 6 is fixedly connected to one of the crushing rollers 5. During operation, when it is necessary to enter the inner side of the box 1 from the feed port 3, the first motor 6 is first started by the controller 2, and then the first motor 6 drives the crushing roller 5 fixed thereto to rotate, and at the same time, the other crushing roller 5 is driven to rotate at the same time through the two mutually meshing transmission gears 7, so that the larger coal can be crushed. In this step, the structural design of the crushing roller 5 enables the larger coal to be crushed when the uncoked coal is placed inside the box 1, thereby reducing the difference in coking quality caused by the large difference in coal volume during subsequent coking of the coal, effectively improving the overall quality of coking and improving the practicality of the device.

[0030] like Figure 2 As shown, the conveying assembly includes a conveyor belt 8; the conveyor belt 8 is arranged inside the box 1 and below the crushing roller 5; the inner sides of both ends of the conveyor belt 8 are rotatably connected with rotating rollers 10; and baffles 9 are fixed on both sides of the conveyor belt 8. During operation, when the crushed coal falls downward, it will fall to the top of the conveyor belt 8. At this time, the rotating roller 10 rotates, so that the coal at the top of the conveyor belt 8 can be transported to the position of the discharge port. This step can transport the crushed coal, avoid the problem of blockage caused by a large amount of coal accumulation, and improve the efficiency of discharging.

[0031] like Figure 2As shown, one end of one of the rotating rollers 10 is connected to the output end of the first motor 6 through a transmission belt 11. During operation, when the first motor 6 is started, the rotating roller 10 is driven to rotate through the transmission belt 11. This step can be achieved through the structural design of the transmission belt 11, so that when the first motor 6 is started, the rotating roller 10 can be driven to rotate through the transmission belt 11 at the same time, thereby driving the conveyor belt 8 to follow the crushing roller 5 to work simultaneously.

[0032] Working principle: when the coal needs to be fed from the feed port 3 into the inner side of the box body 1, the first motor 6 is first started through the controller 2, and then the first motor 6 drives the crushing roller 5 fixed thereto to rotate, and at the same time drives the other crushing roller 5 to rotate at the same time through two mutually meshing transmission gears 7, so that the larger coal can be crushed; when the crushed coal falls downward, it will fall to the top of the conveyor belt 8, and at this time the rotating roller 10 rotates, so that the coal at the top of the conveyor belt 8 can be transported to the position of the discharge port; then the opening angle of the baffle plate 12 is adjusted through the adjustment component, so as to control the discharge amount. When the baffle plate 12 needs to be adjusted, the second motor 23 is first started through the controller 2, and the second motor 23 drives the driving worm 22 Rotate, when the driving worm 22 rotates, it drives the transmission rod 18 to rotate through the driving worm gear 21 meshing with it. When the transmission rod 18 rotates, the transmission rod 18 drives the second bevel gear 20 to rotate. When the second bevel gear 20 rotates, it drives the transmission screw 13 to rotate through the first bevel gear 19 meshing with it. When the transmission screw 13 rotates, it drives the built-in threaded rod 14 threadedly connected to it to move. When the built-in threaded rod 14 moves, the connecting slider 16 is driven to move at the same time through the connecting block 15. Because the connecting slider 16 is slidingly connected to the baffle plate 12, one end of the baffle plate 12 is rotatably connected to the box body 1, so that when the connecting slider 16 moves, it can drive the baffle plate 12 to perform a circular motion, thereby adjusting the angle of the baffle plate 12 and controlling the discharge speed.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A coking coal production safety automatic control device, comprising a housing (1), characterized in that: A feed port (3) is fixed at the top of the box body (1); a controller (2) is fixed at one end of the top of the box body (1) close to the feed port (3); a discharge port is provided at the lower end of one end of the box body (1) away from the feed port (3); a shell (4) is fixed at the top of one side of the box body (1); a crushing assembly is provided on the inner side of the box body (1) and below the feed port (3), for crushing large pieces of coal; a conveying assembly is provided on the inner side of the box body (1) and below the crushing assembly; a baffle plate (12) is provided on the inner side of the discharge port; one end of the baffle plate (12) is rotatably connected to the box body (1); an adjustment assembly is provided on the inner side of the box body (1) and at a position corresponding to the baffle plate (12); for adjusting the opening angle of the baffle plate (12).

2. A coking coal production safety automatic control device as claimed in claim 1, characterized in that: The adjustment assembly comprises a transmission screw (13); the transmission screw (13) is arranged inside the box (1) and located at two ends of the baffle plate (12); the transmission screw (13) is rotatably connected to the box (1); an end of the transmission screw (13) close to the baffle plate (12) is threadedly connected to an internal threaded rod (14); an end of the internal threaded rod (14) away from the transmission screw (13) is fixed with a connecting block (15); sliding grooves (17) are provided on both sides of the baffle plate (12) at positions corresponding to the connecting block (15); a connecting slider (16) is provided inside the sliding groove (17); the connecting slider (16) is slidably connected to the baffle plate (12) through the sliding groove (17); and the connecting slider (16) is rotatably connected to the connecting block (15).

3. A coking coal production safety automatic control device as claimed in claim 2, characterized in that: A first bevel gear (19) is fixed to one end of the transmission screw (13) away from the internal threaded rod (14); a transmission rod (18) is rotatably connected to the inner side of one end of the housing (1) close to the material blocking plate (12); second bevel gears (20) are fixed to both ends of the transmission rod (18); the second bevel gear (20) is meshingly connected to the first bevel gear (19); and a driving assembly is provided at a position inside the housing (1) and corresponding to the transmission rod (18).

4. A coking coal production safety automatic control device as claimed in claim 3, characterized in that: The driving assembly comprises a second motor (23); the second motor (23) is fixed inside the housing (1); a driving worm (22) is fixed to the output end of the second motor (23); a driving worm wheel (21) is fixed at a position of the transmission rod (18) corresponding to the driving worm wheel (22); and the driving worm wheel (21) is meshingly connected to the driving worm wheel (22).

5. A coking coal production safety automatic control device as claimed in claim 1, characterized in that: The crushing assembly comprises two crushing rollers (5); the two crushing rollers (5) are respectively arranged on the inner side of the casing (1) and located below the feed port (3); one end of the crushing roller (5) extends to the inner side of the casing (4); a transmission gear (7) is fixed to one end of the two crushing rollers (5) located on the inner side of the casing (4); the two transmission gears (7) are meshingly connected; a first motor (6) is fixed to the inner side of the casing (4); and an output end of the first motor (6) is fixedly connected to one of the crushing rollers (5).

6. A coking coal production safety automatic control device as claimed in claim 5, characterized in that: The conveying assembly comprises a conveying belt (8); the conveying belt (8) is arranged inside the box body (1) and is located below the crushing roller (5); the inner sides of both ends of the conveying belt (8) are rotatably connected to rotating rollers (10); and baffles (9) are fixed to the surfaces of both sides of the conveying belt (8).

7. A coking coal production safety automatic control device as claimed in claim 6, characterized in that: One end of one of the rotating rollers (10) is drivingly connected to the output end of the first motor (6) via a transmission belt (11).