Explosion-proof automatic gear shifting control system
By designing an explosion-proof automatic shift control system and using sensors and solenoid valves to achieve high and low speed shift control, it solves the problem that it is difficult to adjust the speed and torque in electric trackless rubber wheels in real time, and improves the vehicle's endurance and driving safety.
Patent Information
- Application Number
- CN202421997793.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-16
AI Technical Summary
It is difficult for the prior art to adjust the speed and torque in real time according to road conditions in electric trackless rubber wheel vehicles, resulting in the inability to meet the needs of different working conditions during driving and climbing, which affects the vehicle's endurance and driving safety.
An explosion-proof automatic shift control system is designed, including a motor, transmission and control box. By installing sensors and solenoid valves, the control box collects sensor signals, drives the solenoid valve to achieve high and low speed shift control, and adjusts the vehicle speed and torque in real time.
It realizes real-time adjustment of vehicle speed and torque according to road conditions during driving and climbing, meets the needs of different working conditions, reduces the labor intensity of the driver, and improves driving safety and vehicle power and economy.
Smart Images

Figure CN222836240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering vehicle shifting, in particular to an explosion-proof automatic shifting control system. Background Art
[0002] Explosion-proof electric trackless vehicles are used in coal mines or underground environments with explosive gases such as methane. The existing technology mainly switches the vehicle's high and low speeds by manually adjusting the shift handle according to the road conditions of the vehicle to meet different operating conditions. The high and low speed switching of the vehicle is entirely achieved by the manual operation handle. It cannot be switched to a high speed state in time when the road conditions are good, which seriously affects the endurance of the electric vehicle. The speed and torque cannot be automatically adjusted in real time according to the road conditions during driving and climbing.
[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design an explosion-proof automatic shift control system. Utility Model Content
[0004] The main technical problem solved by the utility model is to provide an explosion-proof automatic shift control system, which can adjust the vehicle speed and torque in real time according to the road conditions during driving and climbing to meet the needs of different working conditions.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an explosion-proof automatic shift control system, which includes a motor, a gearbox mechanically connected to the motor, and a control box electrically connected to the gearbox. The motor shaft of the motor is fixedly connected to the input shaft of the gearbox. The side ends of the input shaft and the output shaft of the gearbox are respectively installed with a first sensor for detecting the input speed and a second sensor for detecting the output speed. A temperature sensor for detecting the temperature is also installed in the gearbox. The first sensor, the second sensor and the temperature sensor are all electrically connected to the control box. The gearbox is also installed with a high-speed solenoid valve and a low-speed solenoid valve for controlling its high and low gear positions.
[0006] Preferably, the control box collects the speed sensor frequency signals of the first sensor and the second sensor as basic signals for shift control, and drives the high-speed solenoid valve or the low-speed solenoid valve to work according to the collected signals to achieve high-speed and low-speed shift control.
[0007] Preferably, the temperature sensor is a hydraulic oil temperature detection sensor.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] The control box collects signals from various sensors, makes a comprehensive judgment on the vehicle's operating status in real time online, and then controls the shift mechanism to achieve automatic speed change, reducing the driver's labor intensity, improving driving safety, and the vehicle's power and economy.
[0010] The explosion-proof automatic shift mechanism mainly solves the problem of electric vehicles adjusting the speed and torque in real time according to road conditions during driving and climbing to meet the needs of different working conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The figure is a schematic diagram of the structure of an explosion-proof automatic shift control system.
[0012] Among them, 1. motor, 2. gearbox, 3. control box, 4. first sensor, 5. second sensor, 6. temperature sensor, 7. high-speed solenoid valve, 8. low-speed solenoid valve. DETAILED DESCRIPTION
[0013] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0014] See also Figure 1 , the utility model embodiment includes:
[0015] An explosion-proof automatic shift control system, the explosion-proof automatic shift control system comprises a motor 1, a gearbox 2 mechanically connected to the motor 1 and a control box 3 electrically connected to the gearbox 2, the motor shaft of the motor 1 is fixedly connected to the input shaft of the gearbox 2, the input shaft and the output shaft side ends of the gearbox 2 are respectively installed with a first sensor 4 for detecting the input speed and a second sensor 5 for detecting the output speed, a temperature sensor 6 for detecting the temperature is also installed in the gearbox 2, the first sensor 4, the second sensor 5 and the temperature sensor 6 are all electrically connected to the control box 3, and the gearbox 2 is also installed with a high-speed solenoid valve 7 and a low-speed solenoid valve 8 for controlling its high and low gear positions.
[0016] The control box 3 collects the speed sensor frequency signals of the first sensor 4 and the second sensor 5 as the basic signals for shift control, and drives the high-speed solenoid valve 7 or the low-speed solenoid valve 8 to work according to the collected signals to realize high-speed and low-speed shift control.
[0017] The temperature sensor 6 is a hydraulic oil temperature detection sensor. When the oil temperature is higher than a certain value, the output of the solenoid valve is cut off to ensure the reliable operation of the control box 3 and the shift mechanism.
[0018] When the utility model is an explosion-proof automatic shift control system, the first sensor 4 collects the input speed of the gearbox 2, and the second sensor 5 collects the output speed of the gearbox 2. The control box 3 collects the speed sensor frequency signals of the first sensor 4 and the second sensor 5 as the basic signal for shift control. After analysis, calculation and judgment by the computer inside the control box 3, a command is issued to the high-speed solenoid valve 7 and the low-speed solenoid valve 8 to drive the solenoid valve to work, so as to realize high-speed and low-speed shift control. When the second sensor 5 measures the output speed to 1000 rpm, it switches to the high-speed solenoid valve 7. When the vehicle climbs a slope, when the speed value collected by the second sensor 5 is lower than 1000 rpm, it switches to the low-speed solenoid valve 8 to increase the vehicle torque and adjust the vehicle speed and torque. In addition, the temperature sensor 7 detects the temperature. When the oil temperature is higher than a certain value, the solenoid valve output is cut off to ensure the reliable operation of the control box 3 and the shift mechanism.
[0019] The utility model discloses an explosion-proof automatic shift control system, which adjusts the vehicle speed and torque in real time according to the road conditions during driving and climbing to meet the needs of different working conditions, reduce the driver's labor intensity, improve driving safety, and improve the power and economy of the vehicle.
[0020] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An explosion-proof automatic shift control system, characterized in that: The invention comprises a motor (1), a gearbox (2) mechanically connected to the motor (1), and a control box (3) electrically connected to the gearbox (2); the motor shaft of the motor (1) is fixedly connected to the input shaft of the gearbox (2); the input shaft and the output shaft of the gearbox (2) are respectively provided with a first sensor (4) for detecting the input rotation speed and a second sensor (5) for detecting the output rotation speed; a temperature sensor (6) for detecting the temperature is also provided in the gearbox (2); the first sensor (4), the second sensor (5) and the temperature sensor (6) are all electrically connected to the control box (3); and the gearbox (2) is also provided with a high-speed electromagnetic valve (7) and a low-speed electromagnetic valve (8) for controlling its high and low gear positions.
2. The explosion-proof automatic shift control system according to claim 1, characterized in that: The control box (3) collects the rotation speed sensor frequency signals of the first sensor (4) and the second sensor (5) as basic signals for gear shift control, and drives the high-speed solenoid valve (7) or the low-speed solenoid valve (8) to work according to the collected signals, thereby realizing high-speed and low-speed gear shift control.
3. The explosion-proof automatic shift control system according to claim 1, characterized in that: The temperature sensor (6) is a hydraulic oil temperature detection sensor.