Anti-corrosion PE composite pipe

By designing multi-layer structures such as rubber buffer layer, wire mesh protective layer, water barrier film and epoxy coating on the PE composite tube, the problems of insufficient damage resistance and lack of buffer protection are solved, and the service life and adaptability are significantly improved.

CN222836438UActive Publication Date: 2025-05-06JIASHAN GUANTONG PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421134494.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-05-06
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing PE composite tubes do not have the ability to resist damage, the surface is prone to damage and corrosion, and lacks buffer protection function, resulting in a reduced service life and cannot adapt to various complex and harsh environments.

Method used

An anti-corrosion PE composite tube was designed, using a multi-layer structure such as rubber buffer layer, wire mesh protective layer, water barrier film and epoxy coating, to provide buffer protection and corrosion protection.

Benefits of technology

Through the design of the multi-layer structure, the damage resistance and service life of the pipeline are significantly improved, the damage and corrosion of the pipeline by external sharp objects and sewage is reduced, and the pipeline is adapted to a variety of complex and harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline protection, in particular to an anti-corrosion PE composite pipe which comprises a pipeline body, the outer layer of the pipeline body is sleeved with a rubber buffer layer, the outer layer of the rubber buffer layer is sleeved with a first protective layer, and a waterproof film is arranged between the buffer layer and the first protective layer. A protective layer is arranged on the surface of the first protective layer, and a second protective layer is arranged on the inner wall of the pipeline body. The rubber buffer layers can play a role in buffering and protecting the pipeline body, the three rubber buffer layers are arranged, the protection effect of the pipeline body is improved, the waterproof film and the steel wire mesh cloth are arranged, the rubber waterproof layer can be protected, damage to the rubber waterproof layer and the pipeline body caused by external sharp objects is reduced, and the service life of the pipeline body is prolonged. Meanwhile, corrosion of external sewage to the rubber buffer layer is reduced, and the service life of the pipeline body is effectively prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline protection, in particular to an anti-corrosion PE composite pipe. Background Art

[0002] A composite pipe refers to two polyethylene resins with different densities, which are plasticized and melted by two extruders at the same time, and then the molten materials are extruded into a mold that can form a composite pipe. The formed pipe is a polyethylene composite pipe.

[0003] The traditional PE composite pipe itself does not have the ability to resist damage, and the surface is easily damaged and corroded. Moreover, the composite pipe itself does not have a buffering protection function. Whether it is hit from the outside or the long-term impact caused by the high-speed liquid inside the composite pipe itself, it will have an impact on the composite pipe itself, thereby reducing the service life of the entire composite pipe. It cannot adapt to a variety of complex and harsh environments and has certain disadvantages in actual use. Utility Model Content

[0004] The purpose of the utility model is to provide an anti-corrosion PE composite pipe, which solves the problem that the PE composite pipe in the prior art itself does not have the ability to resist damage, the surface is easily damaged and corroded, and the composite pipe itself does not have a buffering protection function. Whether it is impacted from the outside or the composite pipe itself is impacted for a long time due to high-flow liquid, it will affect the composite pipe itself, thereby reducing the service life of the entire composite pipe, making it unable to adapt to a variety of complex and harsh environments, and having certain disadvantages in actual use.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A corrosion-resistant PE composite pipe comprises a pipe body, wherein the outer layer of the pipe body is provided with a rubber buffer layer, the outer layer of the rubber buffer layer is provided with a first protective layer, a water-proof membrane is provided between the buffer layer and the first protective layer, a protective layer is provided on the surface of the first protective layer, and a second protective layer is provided on the inner wall of the pipe body.

[0007] Preferably, the second protective layer is an epoxy coating, which is coated on the inner wall of the pipe body and cured by ultraviolet radiation.

[0008] Preferably, the rubber buffer layer comprises a first rubber sleeve, a second rubber sleeve and rubber protrusions, the rubber protrusions are evenly arranged between the first rubber sleeve and the second rubber sleeve, and the rubber protrusions are integrally formed with the first rubber sleeve and the second rubber sleeve, and there is a certain gap between two adjacent rubber protrusions.

[0009] Preferably, the first protective layer is made of steel mesh cloth, and the surface of the steel mesh cloth is coated with anti-rust paint.

[0010] Preferably, the protective layer is a PVD coating.

[0011] Preferably, the water-isolating membrane is made of thermoplastic polyurethane film.

[0012] The utility model has at least the following beneficial effects:

[0013] By setting up a rubber buffer layer, the pipeline body can be provided with a buffering and protective function, and the rubber buffer layer is set to three layers to improve its protective effect. The provided waterproof membrane and wire mesh cloth can protect the rubber waterproof layer, reduce the damage to the rubber waterproof layer and the pipeline body caused by external sharp objects, and at the same time reduce the corrosion of the rubber buffer layer by external sewage, effectively improving the service life of the pipeline body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a cross-sectional view of the pipeline body of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the rubber buffer layer of the utility model;

[0018] Figure 4 This is a schematic diagram of the first protective layer structure of the utility model.

[0019] In the figure: 1. Pipe body; 2. Rubber buffer layer; 21. First rubber sleeve; 22. Second rubber sleeve; 23. Rubber protrusion; 3. Water-proof membrane; 4. First protective layer; 5. Protective layer; 6. Second protective layer. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] Reference Figure 1-4 A corrosion-resistant PE composite pipe comprises a pipe body 1, the outer layer of the pipe body 1 is provided with a rubber buffer layer 2, the outer layer of the rubber buffer layer 2 is provided with a first protective layer 4, a water-proof membrane 3 is provided between the buffer layer and the first protective layer 4, a protective layer 5 is provided on the surface of the first protective layer 4, and a second protective layer 6 is provided on the inner wall of the pipe body 1.

[0026] Furthermore, the second protective layer 6 is an epoxy coating, which is coated on the inner wall of the pipe body 1 and cured by ultraviolet radiation. By setting the epoxy coating, its excellent anti-corrosion properties are utilized to block the erosion of oxygen and moisture, thereby extending the service life of the pipe body 1.

[0027] Furthermore, the rubber buffer layer 2 includes a first rubber sleeve 21, a second rubber sleeve 22 and a rubber protrusion 23. The rubber protrusion 23 is evenly arranged between the first rubber sleeve 21 and the second rubber sleeve 22, and the rubber protrusion 23 is integrally formed with the first rubber sleeve 21 and the second rubber sleeve 22. There is a certain gap between two adjacent rubber protrusions 23. By dividing the rubber buffer layer 2 into three parts, the pipe body 1 can be fully protected, and the middle rubber protrusion 23 can use its deformation ability to protect it when it is squeezed or vibrated. The gap between the rubber protrusions 23 can provide sufficient space for its deformation, which is convenient for use.

[0028] Furthermore, the first protective layer 4 is made of wire mesh, and the surface of the wire mesh is coated with anti-rust paint. By setting the wire mesh, protection can be formed on the surface of the pipe body 1, and the rubber buffer layer 2 can also be protected, thereby reducing the possibility of scratches on the rubber buffer layer 2 and the pipe body 1 itself during the transportation of the pipe body 1.

[0029] Furthermore, the protective layer 5 is a PVD coating, which is formed on the surface of the substrate by physical evaporation technology. This coating can enhance the wear resistance, corrosion resistance and scratch resistance of the surface, increase the glossiness and hardness of the material surface, thereby improving the cleanability of the material surface. Even if impurities are attached to the surface, they can be easily cleaned, reducing the corrosion of corrosive debris to the pipeline.

[0030] Furthermore, the waterproof membrane 3 is made of a thermoplastic polyurethane film, which has a waterproof function and a certain elasticity. Therefore, when the rubber buffer layer 2 is deformed by force, the thermoplastic polyurethane film will also deform with its own elasticity, and the waterproof membrane 3 will not be damaged.

[0031] In summary, by setting the rubber buffer layer 2, the pipeline body 1 can be provided with a buffering and protective function, and the rubber buffer layer 2 is set to three layers to improve its protection effect. The provided waterproof membrane 3 and wire mesh cloth can protect the rubber waterproof layer, reduce the damage caused by external sharp objects to the rubber waterproof layer and the pipeline body 1, and at the same time reduce the corrosion of the rubber buffer layer 2 by external sewage, effectively improving the service life of the pipeline body 1.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An anti-corrosion PE composite pipe, characterized in that: The invention comprises a pipe body (1), the outer layer of the pipe body (1) is provided with a rubber buffer layer (2), the outer layer of the rubber buffer layer (2) is provided with a first protective layer (4), a water-proof membrane (3) is provided between the buffer layer and the first protective layer (4), a protective layer (5) is provided on the surface of the first protective layer (4), and a second protective layer (6) is provided on the inner wall of the pipe body (1).

2. The anti-corrosion PE composite pipe according to claim 1, characterized in that: The second protective layer (6) is an epoxy coating, which is coated on the inner wall of the pipeline body (1) and cured by ultraviolet radiation.

3. The anti-corrosion PE composite pipe according to claim 1, characterized in that: The rubber buffer layer (2) comprises a first rubber sleeve (21), a second rubber sleeve (22) and a rubber protrusion (23); the rubber protrusion (23) is evenly arranged between the first rubber sleeve (21) and the second rubber sleeve (22); the rubber protrusion (23) is integrally formed with the first rubber sleeve (21) and the second rubber sleeve (22); and a certain gap is provided between two adjacent rubber protrusions (23).

4. The anti-corrosion PE composite pipe according to claim 1, characterized in that: The first protective layer (4) is made of steel wire mesh, and the surface of the steel wire mesh is coated with anti-rust paint.

5. The anti-corrosion PE composite pipe according to claim 1, characterized in that: The protective layer (5) is a PVD coating.

6. The anti-corrosion PE composite pipe according to claim 1, characterized in that: The water-isolating membrane (3) is made of a thermoplastic polyurethane film.