Drying treatment equipment for enamel glaze production
By introducing scraping components and stirring components into the drying equipment, combined with temperature and humidity control, the problems of uneven drying and cleaning difficulties in traditional equipment are solved, and efficient and uniform drying and energy-saving effects of enamel glaze are achieved.
Patent Information
- Application Number
- CN202421821697.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Traditional drying equipment has problems of uneven drying and difficulty in cleaning the equipment internally in the production of enamel glaze, which cannot effectively meet the needs of temperature control, humidity adjustment and material turnover.
An apparatus is designed including a drying chamber, a heating chamber, a heating plate and an electric heating wire, and a scraping assembly and a stirring assembly are provided on the upper surface of the drying chamber. The scraping assembly turns the animal material through the reciprocating movement of the scraper, and the stirring assembly enhances the mixing and turning effect of the material through the rotation of the stirring rod. The temperature and humidity controller is used to monitor and adjust the temperature and humidity in the drying room in real time.
The uniform drying of enamel glaze is achieved, which reduces the problems of material accumulation and uneven drying, simplifies the equipment cleaning process, and improves drying efficiency and energy-saving effects.
Smart Images
Figure CN222837272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glaze processing, in particular to a drying treatment device for producing enamel glaze. Background Art
[0002] Glaze, as a thin layer of glassy silicate on the surface of ceramic products and enamelware, usually exists in powder form during the production process, so it is easy to generate dust during processing. In the production process of enamel glaze, drying is a crucial link, which is directly related to the quality of the final product. However, traditional drying methods have many shortcomings, mainly including the following aspects:
[0003] (1) Uneven drying: Due to the poor fluidity of enamel glaze powder in the drying chamber and the lack of effective turning mechanism in traditional equipment, it is easy to cause material accumulation, which in turn causes uneven drying and affects product quality.
[0004] (2) Difficulty in cleaning: After drying, a large amount of enamel glaze often adheres to the inner wall of the drying equipment, which not only increases the difficulty of cleaning, but may also cause pollution to subsequent production batches.
[0005] In view of the above problems, most of the existing drying equipment cannot well meet the requirements of temperature control, humidity adjustment and material turning during the enamel glaze drying process. Therefore, it is particularly important to develop a new enamel glaze drying equipment that can overcome the above defects and achieve efficient, energy-saving and uniform drying treatment. Utility Model Content
[0006] The utility model provides a drying treatment device for producing enamel material, so as to solve the technical problems of uneven drying of the existing drying equipment and difficulty in cleaning the inside of the equipment.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] The present application provides a drying processing equipment for the production of enamel glaze, including a drying chamber, a heating chamber is fixedly provided between the inner wall and the outer wall of the drying chamber, a heating plate is fixedly provided inside the heating chamber, a plurality of electric heating wires connected in series are evenly fixedly provided on the inner wall of the heating plate, and one side of the plurality of electric heating wires are fixedly connected to the inner wall of the drying chamber; a scraper assembly is also provided on the upper surface of the drying chamber, and the scraper assembly includes a support plate, a first motor and a scraper, a first motor is installed at the center position of the upper surface of the support plate, a first gear disk is installed on the output shaft of the first motor, second gear disks are provided on both sides of the first gear disk, a threaded rod is installed at the center position of the inner wall of the second gear disk, a limiting plate is welded to the top end of the threaded rod, and the bottom of the threaded rod is connected to the scraper.
[0009] Furthermore, a temperature and humidity controller is fixedly provided on one side of the drying chamber, and a detection probe of the temperature and humidity controller is placed on the top inner wall of the drying chamber.
[0010] Furthermore, a plurality of heat dissipation slots are provided at the top of the drying chamber, and surfaces of the plurality of heat dissipation slots are fixedly covered with protective nets.
[0011] Furthermore, a feed pipe is arranged at the top of one side outer wall of the drying chamber, a discharge pipe is arranged at the bottom center of the drying chamber, and a bracket is fixedly connected to the bottom end of the drying chamber.
[0012] Furthermore, it also includes a stirring component, which includes a second motor, a rotating shaft, a rotating plate and a stirring rod. The output shaft of the second motor passes through the bearing at the top of the drying chamber and is connected to the rotating shaft through a coupling. A rotating plate is installed at the bottom end of the rotating shaft, and stirring rods are welded on the lower surface of the rotating plate at uniform intervals in the horizontal direction.
[0013] Furthermore, a slide groove is provided on the outer side of the upper surface of the drying chamber, and an annular hole is opened on the inner side of the slide groove. The threaded rod sequentially passes through the threaded hole on the end face of the second toothed disc, the through hole on the end face of the drying chamber and the annular hole to be connected with the scraper.
[0014] Furthermore, a first fixing rod is welded at the bottom edge of the support plate, the bottom of the first fixing rod is located inside the slide groove, and a second fixing rod is welded at the bottom of the second gear plate, the bottom of the second fixing rod is located on the upper surface of the support plate.
[0015] Beneficial effects achieved by the utility model:
[0016] The utility model provides a drying and processing equipment for the production of enamel glazes. The design of the scraper assembly enables the scraper to reciprocate in the drying chamber, effectively turning the enamel glaze, and avoiding the problems of material accumulation and uneven drying. In addition, the addition of the stirring assembly further enhances the mixing and turning effects of the materials, ensuring the uniformity of the drying process. By setting a heating chamber and a heating plate and using an electric heating wire for heating, the temperature in the drying chamber can be quickly and evenly increased to achieve efficient drying. At the same time, through the precise control of the temperature and humidity controller, energy waste is avoided and energy-saving effects are achieved. The design structure is compact and reasonable, and the connections between the components are stable and reliable. The feeding, drying and discharging processes of the enamel glaze can be achieved through simple operations, which greatly reduces the difficulty of operation and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0018] Figure 2 It is a cross-sectional view of the drying chamber of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the upper cover of the drying chamber of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the scraper assembly of the utility model.
[0021] Reference numerals:
[0022] 1. Drying chamber; 2. Heating chamber; 3. Heating plate; 4. Bracket; 5. Scraper assembly; 501. Support plate; 502. First motor; 503. Scraper; 504. First toothed disc; 505. Second toothed disc; 506. Threaded rod; 507. Limiting plate; 508. First fixed rod; 509. Second fixed rod; 6. Temperature and humidity controller; 7. Heat dissipation slot; 8. Stirring assembly; 801. Second motor; 802. Rotating shaft; 803. Rotating plate; 804. Stirring rod; 9. Slide; 10. Annular hole; 11. Feed pipe; 12. Discharge pipe.
[0023] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The same or similar numbers correspond to the same or similar parts. The terms describing the positional relationship in the drawings are only used for illustrative purposes and should not be construed as limitations on this patent. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0025] The technical solution of the present utility model is described in detail below in conjunction with the specific drawings.
[0026] like Figure 1-Figure 4As shown, a drying treatment equipment for enamel glaze production comprises a drying chamber 1, a heating chamber 2 is fixedly provided between the inner wall and the outer wall of the drying chamber 1, a heating plate 3 is fixedly provided inside the heating chamber 2, a plurality of electric heating wires connected in series are evenly fixedly provided on the inner wall of the heating plate 3, and one side of the plurality of electric heating wires are fixedly connected to the inner wall of the drying chamber 1; a scraper assembly 5 is also provided on the upper surface of the drying chamber, the scraper assembly 5 comprises a support plate 501, a first motor 502 and a scraper 503, a first motor 502 is installed at the center position of the upper surface of the support plate 501, a first toothed disc 504 is installed on the output shaft of the first motor 502, second toothed discs 505 are provided on both sides of the first toothed disc 504, a threaded rod 506 is installed at the center position of the inner wall of the second toothed disc 505, a limiting plate 507 is welded to the top end of the threaded rod 506, and the bottom of the threaded rod 506 is connected to the scraper 503.
[0027] In a specific embodiment, a temperature and humidity controller 6 is fixedly provided on one side of the drying chamber 1, and a detection probe of the temperature and humidity controller 6 is placed on the top inner wall of the drying chamber 1. It is used to monitor the temperature and humidity in the drying chamber in real time and adjust it as needed.
[0028] In a specific embodiment, a plurality of heat dissipation slots 7 are provided at the top of the drying chamber 1 , and surfaces of the plurality of heat dissipation slots 7 are fixedly covered with protective nets.
[0029] In a specific embodiment, a feed pipe 11 is provided on the top of one side outer wall of the drying chamber 1, and a discharge pipe 12 is provided at the bottom center of the drying chamber 1 for feeding and discharging enamel glaze. A bracket 4 is fixedly connected to the bottom end of the drying chamber 1.
[0030] In a specific embodiment, a stirring assembly 8 is also included, and the stirring assembly 8 includes a second motor 801, a rotating shaft 802, a rotating plate 803 and a stirring rod 804. The output shaft of the second motor 801 passes through the bearing at the top of the drying chamber 1 and is connected to the rotating shaft 802 through a coupling. A rotating plate 803 is installed at the bottom end of the rotating shaft 802, and stirring rods 804 are welded evenly spaced along the horizontal direction on the lower surface of the rotating plate 803. Driven by the second motor 801, the rotating shaft 802 drives the rotating plate 803 and the stirring rod 804 to rotate, further enhancing the mixing and turning effect of the materials.
[0031] In a specific embodiment, a slide groove 9 is provided on the outer side of the upper surface of the drying chamber 1, and an annular hole 10 is provided on the inner side of the slide groove 9. The threaded rod 506 sequentially passes through the threaded hole on the end surface of the second toothed disc 505, the through hole on the end surface of the drying chamber 1, and the annular hole 10 to connect with the scraper 503. Driven by the first motor 502, the first toothed disc 504 drives the second toothed disc 505 to rotate, thereby driving the threaded rod 506 and the scraper 503 to reciprocate, thereby realizing the turning of the enamel material.
[0032] In a specific embodiment, a first fixing rod 508 is welded at the bottom edge of the support plate 501, and the bottom of the first fixing rod 508 is located inside the slide groove 9. A second fixing rod 509 is welded at the bottom of the second gear plate 505, and the bottom of the second fixing rod 509 is located on the upper surface of the support plate 501.
[0033] The following is a detailed description of the operation of the above-mentioned drying equipment for enamel production:
[0034] When the equipment is started, the enamel glaze is first sent into the drying chamber through the feed pipe. The electric heating wire in the heating plate starts to work, generating heat and transferring it to the drying chamber through the heating cavity, so that the indoor temperature rises rapidly. The temperature and humidity controller monitors the temperature and humidity in the drying chamber in real time, and adjusts it as needed to ensure that the drying process is carried out under optimal conditions. At the same time, the stirring component starts to work, and the stirring component further mixes and turns the material to ensure uniform drying. After drying is completed, the scraper performs reciprocating motion in the drying chamber to turn the enamel glaze, and the discharge pipe is opened to discharge the dried enamel glaze out of the equipment through the discharge pipe.
[0035] The serial numbers of the embodiments of the present application are only for description and do not represent the advantages and disadvantages of the embodiments. The above are only preferred embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A drying treatment device for producing enamel, comprising a drying chamber (1), characterized in that: A heating chamber (2) is fixedly provided between the inner wall and the outer wall of the drying chamber (1); a heating plate (3) is fixedly provided inside the heating chamber (2); a plurality of electric heating wires connected in series are evenly fixedly provided on the inner wall of the heating plate (3); one side of the plurality of electric heating wires is fixedly connected to the inner wall of the drying chamber (1); a scraper assembly (5) is also provided on the upper surface of the drying chamber; the scraper assembly (5) comprises a support plate (501), a first motor (502) and a scraper (503). A first motor (502) is installed at the center of the upper surface of the support plate (501), a first toothed disc (504) is installed on the output shaft of the first motor (502), second toothed discs (505) are arranged on both sides of the first toothed disc (504), a threaded rod (506) is installed at the center of the inner wall of the second toothed disc (505), a limiting plate (507) is welded to the top of the threaded rod (506), and the bottom of the threaded rod (506) is connected to the scraper (503).
2. The drying treatment equipment for enamel production according to claim 1, characterized in that: A temperature and humidity controller (6) is fixedly provided on one side of the drying chamber (1), and a detection probe of the temperature and humidity controller (6) is placed on the top inner wall of the drying chamber (1).
3. The drying treatment equipment for enamel production according to claim 1, characterized in that: A plurality of heat dissipation slots (7) are provided at the top of the drying chamber (1), and surfaces of the plurality of heat dissipation slots (7) are fixedly covered with protective nets.
4. The drying treatment equipment for enamel production according to claim 1, characterized in that: A feed pipe (11) is arranged at the top of an outer wall of one side of the drying chamber (1), a discharge pipe (12) is arranged at the center of the bottom of the drying chamber (1), and a bracket (4) is fixedly connected to the bottom end of the drying chamber (1).
5. The drying treatment equipment for producing enamel according to claim 1, characterized in that: The device also comprises a stirring assembly (8), wherein the stirring assembly (8) comprises a second motor (801), a rotating shaft (802), a rotating plate (803) and a stirring rod (804), wherein the output shaft of the second motor (801) passes through a bearing at the top of the drying chamber (1) and is connected to the rotating shaft (802) via a coupling, a rotating plate (803) is installed at the bottom end of the rotating shaft (802), and stirring rods (804) are welded to the lower surface of the rotating plate (803) at even intervals in the horizontal direction.
6. The drying treatment equipment for enamel production according to claim 1, characterized in that: A slide groove (9) is arranged on the outer side of the upper surface of the drying chamber (1), and an annular hole (10) is opened on the inner side of the slide groove (9). The threaded rod (506) sequentially passes through the threaded hole on the end surface of the second toothed disc (505), the through hole on the end surface of the drying chamber (1), and the annular hole (10) to be connected to the scraper (503).
7. The drying treatment equipment for producing enamel according to claim 6, characterized in that: A first fixing rod (508) is welded at the bottom edge of the support plate (501), and the bottom of the first fixing rod (508) is located inside the slide groove (9). A second fixing rod (509) is welded at the bottom of the second toothed disc (505), and the bottom of the second fixing rod (509) is located on the upper surface of the support plate (501).