Tool for rapidly detecting parallelism and planeness of liquid metal battery cell part

By designing a detection tool that includes a bracket, a detection plate, a standard measurement block and a dial meter component, the problem of difficulty in accurately detecting the parallelism and flatness of liquid metal battery cells is solved in the prior art, and efficient and accurate detection results are achieved.

CN222837516UActive Publication Date: 2025-05-06WUHAN JIZHAO ENERGY STORAGE TECH CO LTD
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Patent Information

Application Number
CN202421783763.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The prior art is difficult to accurately detect the parallelism and flatness of liquid metal cell components, and it is impossible to simultaneously detect the relative position and surface of the porous sheet and the upper cover plate.

Method used

A detection tool including a bracket, a detection plate, a standard measuring block and a dial meter assembly was designed. Through structures such as circular limiting grooves, through holes and sleeves, the parallelism and flatness of liquid metal battery cells are realized.

Benefits of technology

The tooling is simple in structure and convenient in operation. It can simultaneously detect the parallelism and flatness of the porous sheet and the upper cover plate, with high detection efficiency and meeting the needs of quality control.

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Abstract

The utility model relates to the technical field of machining, and discloses a tool for rapidly detecting the parallelism and planeness of a liquid metal battery cell part, which comprises a support, a detection plate, a standard gauge block and a dial indicator assembly, the detection plate is fixedly connected on the support, the detection plate is provided with a circular limiting groove, the center of the limiting groove is provided with a through hole, and the standard gauge block is arranged in the through hole. The standard gauge block comprises a sliding block, a supporting column and a measuring block, the sliding block is slidably connected to the detection plate, the supporting column is fixedly connected to the upper portion of the sliding block, the measuring block is fixedly connected to the side wall of the supporting column, a measuring groove is formed in the measuring block, the dial indicator assembly comprises a dial indicator and a supporting structure, and a measuring head of the dial indicator makes contact with the upper surface of the porous piece. The device has the beneficial effects that the flatness of the upper surface of the porous sheet and the parallelism between the porous sheet and the upper cover plate can be detected by rotating the part, the operation is convenient, the parallelism and the flatness of the porous sheet and the upper cover plate can be detected at the same time, and the detection efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a tool for quickly detecting the parallelism and flatness of liquid metal electric core parts. Background Art

[0002] Liquid metal battery components to be tested such as Figure 2 As shown, it includes a porous sheet, an upper cover plate and a pole, the porous sheet and the upper cover plate are arranged parallel to each other, and the centers of the porous sheet and the upper cover plate are fixedly connected to the pole in the vertical direction. The parallelism and flatness of the porous sheet and the upper cover plate are important quality control indicators. At present, it is impossible to accurately obtain error data by visual inspection and caliper.

[0003] The Chinese utility model patent with application number 201320086032.9 discloses a brake disc parallelism and verticality rapid comprehensive inspection tool, which uses three dial indicators to detect the parallelism of the upper and lower planes of the brake disc respectively; the Chinese utility model patent with application number 202120211847.X discloses a inspection tool for the parallelism detection of the end face of the spacer ring, which uses a limit V-shaped limiter to quickly limit the position of the spacer ring to be tested, and the dial indicator is set above the spacer ring to be tested. The spacer ring to be tested is rotated to detect the parallelism of its upper and lower planes. The above technical solutions all detect the parallelism of the upper and lower surfaces of the same component, and cannot detect the parallelism and surface degree of two components. Utility Model Content

[0004] The purpose of the utility model is to provide a detection tool with simple structure, convenient operation, small size and light weight. In view of the above-mentioned shortcomings of the prior art, a tool for quickly detecting the parallelism and flatness of liquid metal battery core components is proposed.

[0005] A tool for quickly detecting the parallelism and flatness of liquid metal battery components, comprising a bracket, a detection plate, a standard gauge block and a dial indicator assembly, wherein the detection plate is fixedly connected to the bracket, the detection plate is provided with a circular limit groove for the upper cover plate to be embedded, the center of the limit groove is provided with a through hole for the pole to be inserted, the standard gauge block comprises a slider, a support column and a measuring block, the slider is slidably connected to the detection plate along the diameter direction of the limit groove, the support column is fixedly connected above the slider, the measuring block is fixedly connected to the side wall of the support column, the measuring block is provided with a measuring groove for the porous sheet to be embedded toward the center direction of the limit groove, the dial indicator assembly comprises a dial indicator and a supporting structure, the bottom of the support structure is fixedly connected to the detection plate and is located outside the limit groove, the top of the support structure is fixedly connected to the dial indicator, and the measuring head of the dial indicator contacts the upper surface of the porous sheet.

[0006] By adopting the above technical scheme: when testing the parallelism and flatness of the liquid metal battery component to be tested, first place the upper cover plate of the component in the circular limit groove, the pole passes through the through hole and is located below the detection plate, the upper cover plate can be rotated in the circular limit groove, and the standard gauge block is slid toward the porous sheet so that the measuring groove of the standard gauge block is connected with the side of the porous sheet of the component, and the component is rotated to detect the distance between the porous sheet and the upper cover plate, and the measuring head of the dial indicator is in contact with the upper surface of the porous sheet, and the component is rotated to detect the flatness of the upper surface of the porous sheet and the parallelism between the porous sheet and the upper cover plate, which is easy to operate, and the parallelism and flatness of the porous sheet and the upper cover plate can be detected at the same time, and the detection efficiency is high.

[0007] The above technical solution is further configured as follows: the difference between the spacing between the bottom surface of the slider and the bottom surface of the limiting groove and the thickness of the upper cover plate is not greater than ±0.5mm, and when the measuring groove contacts the porous sheet, the bottom surface of the slider contacts the upper cover plate.

[0008] By adopting the above technical solution: sliding the standard gauge block so that the standard gauge block is located above the upper cover, and rotating the upper cover, if the bottom surface of the standard gauge block is always in contact with the upper cover, and the value change of the dial indicator is within the set range, it means that the thickness of the upper cover meets the detection standard.

[0009] The above technical solution is further configured as follows: a limiting member is fixedly connected to the detection plate, the limiting member is located outside the limiting groove, the limiting member is an inverted U-shape, the gap between the limiting member and the upper surface of the detection plate forms a sliding groove, and the slider is slidably connected to the sliding groove.

[0010] By adopting the above technical solution: through the setting of the limiter, it is beneficial for the standard gauge block to move along the diameter direction of the limit groove. At the same time, the slide groove can limit the freedom of the slider in the vertical direction, so that the slider presses the upper cover plate, thereby achieving the purpose of limiting the freedom of the parts in the vertical direction, which is convenient for the detection of the parts.

[0011] The above technical solution is further configured as follows: the difference between the height of the measuring groove and the thickness of the porous sheet is no more than ±0.5 mm.

[0012] By adopting the above technical solution: the bottom surface of the porous sheet contacts the bottom surface of the measuring groove, the porous sheet can rotate in the measuring groove, and the value change of the dial indicator is within the set range, which means that the flatness and thickness of the porous sheet meet the detection standards.

[0013] The above technical solution is further configured as follows: the difference between the distance between the bottom surface of the measuring groove and the upper surface of the limiting groove and the distance between the bottom surface of the upper cover plate and the bottom surface of the porous sheet is no more than ±0.5 mm.

[0014] By adopting the above technical solution: the upper cover plate and the porous sheet can rotate freely in the limit groove and the measuring groove respectively, and the value change of the dial indicator is within the set range, which means that the spacing and parallelism between the upper cover plate and the porous sheet meet the detection standards.

[0015] The above technical solution is further configured as follows: a sleeve is fixedly connected below the through hole, and the difference between the inner diameter of the sleeve and the maximum diameter of the pole is no more than ±0.5 mm.

[0016] By adopting the above technical solution: the pole passes through the through hole and is located in the sleeve, and the verticality between the pole and the upper cover plate can be detected through the sleeve. At the same time, the sleeve also plays a role in limiting the axial position of the component, which is conducive to the rotation of the component around the axis of the sleeve.

[0017] The above technical solution is further configured as follows: the support structure includes a column and a beam, the column is fixedly connected to the detection plate in the vertical direction, the beam is fixedly connected above the column in the horizontal direction, and a dial indicator is fixedly connected to the beam.

[0018] By adopting the above technical solution: the dial indicator is fixed above the porous sheet through the supporting structure.

[0019] The above technical solution is further configured as follows: the materials of the detection plate, standard gauge block, limit piece and sleeve are all POM.

[0020] By adopting the above technical solution: POM (Saigang) has a smaller friction coefficient, which is beneficial to the rotation of parts.

[0021] The above technical solution is further configured as follows: two or more standard gauge blocks are provided, the plurality of standard gauge blocks are arranged along the outer circumference of the limiting groove, and the number of the limiting members is consistent with the number of the standard gauge blocks.

[0022] By adopting the above technical solution: by setting a plurality of standard gauge blocks and limiters, the accuracy and stability of component detection can be improved.

[0023] The above technical solution is further configured as follows: it also includes a PC end, and the dial indicator is electrically connected to the PC end.

[0024] By adopting the above technical solution: the detection value of the dial indicator is stored on the PC side, which is convenient for retrieval and analysis.

[0025] The beneficial effects of the utility model are:

[0026] 1. When testing the parallelism and flatness of the liquid metal battery component to be tested, first place the upper cover of the component in the circular limit groove, the pole passes through the through hole and is located below the test plate, the upper cover can be rotated in the circular limit groove, and the standard gauge block is slid toward the porous sheet so that the measuring groove of the standard gauge block is in contact with the side of the porous sheet of the component. The component is rotated to detect the distance between the porous sheet and the upper cover, and the measuring head of the dial indicator is in contact with the upper surface of the porous sheet. The component is rotated to detect the flatness of the upper surface of the porous sheet and the parallelism between the porous sheet and the upper cover. The operation is convenient, and the parallelism and flatness of the porous sheet and the upper cover can be detected at the same time. The tooling has a simple structure, convenient operation, and high detection efficiency.

[0027] 2. Through the design of the size of the standard gauge block and the limit groove, when rotating the parts, the thickness and flatness of the porous sheet and the upper cover plate, the distance and parallelism between the porous sheet and the upper cover plate can be tested at the same time, and the detection efficiency is high.

[0028] 3. The verticality between the pole and the upper cover can be detected through the sleeve. At the same time, the sleeve also limits the axial position of the parts, which is conducive to the rotation of the parts around the axis of the sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 Schematic diagram of the connection between liquid metal battery components and tooling.

[0030] Figure 2 It is an explosion diagram of the utility model.

[0031] In the figure, 1. bracket; 2. detection plate; 3. standard gauge block; 31. slider; 32. support column; 33. measuring block; 34. measuring slot; 4. dial indicator assembly; 41. dial indicator; 42. supporting structure; 421. column; 422. beam; 5. limit slot; 6. through hole; 7. sleeve; 8. limit piece; 9. slide slot; 10. liquid metal battery component; 101. porous sheet; 102. upper cover plate; 103. pole. DETAILED DESCRIPTION

[0032] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0033] Example 1

[0034] Tooling for rapid detection of parallelism and flatness of liquid metal cell components, such as Figure 1 , Figure 2As shown, it includes a bracket 1, a detection plate 2, a standard gauge block 3 and a dial indicator assembly 4. The detection plate 2 is fixedly connected to the bracket 1. A circular limit groove 5 is provided on the detection plate 2. A through hole 6 is provided in the center of the limit groove 5. A sleeve 7 is fixedly connected below the through hole 6. The difference between the inner diameter of the sleeve 7 and the maximum diameter of the pole 103 is not greater than ±0.5mm. The upper cover plate 102 of the liquid metal battery component 10 is placed in the limit groove 5, and the pole 103 is inserted in the sleeve 7. The verticality of the pole 103 and the upper cover plate 102 is detected through the sleeve 7. The material of the detection plate 2, the standard gauge block 3 and the sleeve 7 are all POM. The friction coefficient of POM (Saigang) is small, which is conducive to the rotation of the components.

[0035] like Figure 1 , Figure 2 As shown, two standard gauge blocks 3 are slidably connected to the detection plate 2, and the standard gauge block 3 includes a slider 31, a support column 32 and a measuring block 33. The slider 31 is slidably connected to the detection plate 2 along the diameter direction of the limit groove 5, the support column 32 is fixedly connected above the slider 31, and the measuring block 33 is fixedly connected to the side plate of the support column 32. The measuring block 33 is provided with a measuring groove 34 for embedding the porous sheet 101 toward the center direction of the limit groove 5.

[0036] like Figure 1 , Figure 2 As shown, two limiters 8 are fixedly connected to the detection plate 2. The limiters 8 are made of POM. The limiters 8 are located outside the limit slots 5. The limiters 8 are inverted U-shaped. The limiters 8 are used to limit the freedom of the slider 31 in the vertical direction. The gap between the limiters 8 and the detection plate 2 forms a slide groove 9. The slider 31 is slidably connected to the slide groove 9 in the horizontal direction. The setting of the limiters 8 is conducive to the movement of the standard gauge block 3 along the diameter direction of the limit slot 5. At the same time, the slide groove 9 can limit the freedom of the slider 31 in the vertical direction, so that the slider 31 presses the upper cover plate 102, so as to achieve the purpose of limiting the freedom of the parts in the vertical direction, and facilitate the detection of the parts. The inverted U-shaped limiter 8 limits the upward displacement of the slider 31, and the upper cover plate 102 limits the downward displacement of the slider 31. When the flatness of the upper cover plate 102 does not meet the standard, since the slider 31 is connected to the upper surface of the upper cover plate 102, the flatness of the upper cover plate 102 will affect the position of the slider 31 along the vertical direction, thereby changing the value of the dial indicator 41. Based on this principle, the flatness of the upper cover plate 102 can be detected by the dial indicator 41.

[0037] Before placing the component in the limiting groove 5, slide the standard gauge block 3 to make the measuring groove 34 away from the limiting groove 5. After placing the component in the limiting groove 5, push the standard gauge block 3 to make the measuring groove 34 of the standard gauge block 3 connect with the porous sheet 101 of the component.

[0038] like Figure 1 , Figure 2 As shown, the dial indicator assembly 4 includes a dial indicator 41 and a supporting structure 42, the supporting structure 42 includes a column 421 and a beam 422, the column 421 is fixedly connected to the detection plate in the vertical direction, the beam 422 is fixedly connected above the column 421 in the horizontal direction, the dial indicator 41 is fixedly connected to the beam 422, the measuring head of the dial indicator 41 is in contact with the upper surface of the porous sheet 101, and the parts are rotated to detect the distance between the upper cover plate 102 and the porous sheet 101, and the parallelism and flatness of the upper cover plate 102 and the porous sheet 101 through the standard gauge block 3.

[0039] Example 2

[0040] The difference between the distance between the bottom surface of the slider 31 and the bottom surface of the limit groove 5 and the thickness of the upper cover plate 102 is not greater than ±0.5mm. When the measuring groove 34 contacts the porous sheet 101, the bottom surface of the slider 31 contacts the upper cover plate 102. Slide the standard gauge block 3 so that the standard gauge block 3 is located above the upper cover plate 102, and rotate the upper cover plate 102. If the bottom surface of the standard gauge block 3 is always in contact with the upper cover plate 102, and the value change of the dial indicator 41 is within the set range, it means that the thickness of the upper cover plate 102 meets the detection standard.

[0041] Example 3

[0042] The difference between the height of the measuring groove 34 and the thickness of the porous sheet 101 is no more than ±0.5 mm, the bottom surface of the porous sheet 101 is in contact with the bottom surface of the measuring groove 34, the porous sheet 101 can rotate in the measuring groove 34, and the value change of the dial indicator 41 is within the set range, which means that the flatness and thickness of the porous sheet 101 meet the detection standards.

[0043] Example 4

[0044] The difference between the spacing between the bottom surface of the measuring groove 34 and the upper surface of the limiting groove 5 and the bottom surface of the upper cover plate 102 and the bottom surface of the porous sheet 101 is not greater than ±0.5mm. The upper cover plate 102 and the porous sheet 101 can rotate freely in the limiting groove 5 and the measuring groove 34 respectively, and the value change of the dial indicator 41 is within the set range, which means that the spacing and parallelism between the upper cover plate 102 and the porous sheet 101 meet the detection standards.

[0045] Example 5

[0046] The tooling for quickly detecting the parallelism and flatness of liquid metal battery components also includes a PC end, and a dial indicator 41 is electrically connected to the PC end. The detection value of the dial indicator 41 is stored in the PC end for easy retrieval and analysis.

[0047] For matters not mentioned above, the prior art applies.

[0048] Although some specific embodiments of the utility model have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the utility model. Those skilled in the art of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, but they will not deviate from the direction of the utility model or exceed the scope defined by the attached claims. Those skilled in the art should understand that any modification, equivalent replacement, improvement, etc. made to the above implementation methods based on the technical essence of the utility model should be included in the protection scope of the utility model.

Claims

1. A tool for quickly testing the parallelism and flatness of liquid metal battery components, wherein the liquid metal battery component (10) to be tested comprises a porous sheet (101), an upper cover plate (102) and a pole (103), wherein the porous sheet (101) and the upper cover plate (102) are parallel to each other and are fixedly connected to the pole (103) in sequence from top to bottom, and wherein: The invention comprises a bracket (1), a detection plate (2), a standard gauge block (3) and a dial indicator assembly (4); the detection plate (2) is fixedly connected to the bracket (1); a circular limit groove (5) is provided on the detection plate (2) for the upper cover plate (102) to be embedded; a through hole (6) is provided at the center of the limit groove (5) for the pole (103) to be inserted; the standard gauge block (3) comprises a slider (31), a support column (32) and a measuring block (33); the slider (31) is slidably connected to the detection plate (2) along the diameter direction of the limit groove (5); the support column (32) is fixedly connected to the detection plate (2) The measuring block (33) is connected to the top of the slider (31), and is fixedly connected to the side wall of the support column (32). The measuring block (33) is provided with a measuring groove (34) for the porous sheet (101) to be embedded in, facing the center direction of the limiting groove (5). The dial gauge assembly (4) comprises a dial gauge (41) and a supporting structure (42). The bottom of the supporting structure (42) is fixedly connected to the detection plate (2) and is located outside the limiting groove (5). The top of the supporting structure (42) is fixedly connected to the dial gauge (41), and the measuring head of the dial gauge (41) is in contact with the upper surface of the porous sheet (101).

2. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: The difference between the distance between the bottom surface of the slider (31) and the bottom surface of the limiting groove (5) and the thickness of the upper cover plate (102) is no more than ±0.5 mm, and when the slider (31) slides toward the center direction of the limiting groove (5), the bottom surface of the slider (31) contacts the upper cover plate (102).

3. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: A limiting member (8) is fixedly connected to the detection plate (2), the limiting member (8) is located outside the limiting groove (5), the limiting member (8) is in an inverted U shape, a gap between the limiting member (8) and the upper surface of the detection plate (2) forms a sliding groove (9), and the sliding block (31) is slidably connected to the sliding groove (9).

4. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: The difference between the height of the measuring groove (34) and the thickness of the porous sheet (101) is no more than ±0.5 mm.

5. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: The difference between the distance between the bottom surface of the measuring groove (34) and the upper surface of the limiting groove (5) and the distance between the bottom surface of the upper cover plate (102) and the bottom surface of the porous sheet (101) is no more than ±0.5 mm.

6. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: A sleeve (7) is fixedly connected below the through hole (6), and the difference between the inner diameter of the sleeve (7) and the maximum diameter of the pole (103) is no more than ±0.5 mm.

7. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: The support structure (42) comprises a column (421) and a crossbeam (422), wherein the column (421) is fixedly connected to the detection plate (2) in a vertical direction, and the crossbeam (422) is fixedly connected above the column (421) in a horizontal direction, and a dial indicator (41) is fixedly connected to the crossbeam (422).

8. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 6, characterized in that: The detection plate (2), the standard gauge block (3), the limiter (8) and the sleeve (7) are all made of POM.

9. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 3, characterized in that: Two or more standard gauge blocks (3) are provided, and the plurality of standard gauge blocks (3) are arranged along the outer periphery of the limiting groove (5), and the number of the limiting members (8) is consistent with the number of the standard gauge blocks (3).

10. The tooling for rapid detection of parallelism and flatness of liquid metal battery components according to claim 1, characterized in that: It also includes a PC end, and the dial indicator (41) is electrically connected to the PC end.

Citation Information

Patent Citations

  • Integrated tool for rapidly detecting parallelism and verticality of brake disc

    CN203203544U

  • Gauge for detecting parallelism of end face of spacer ring

    CN214250838U