Outer diameter detection equipment for seamless steel pipe manufacturing
By designing a seamless steel pipe outer diameter detection device including a fixed block, a first detection block and a second detection block, rapid detection is achieved using a distance sensor and a controller, the problems of inconvenience and low efficiency in the prior art are solved, and the convenience and efficiency of detection are improved.
Patent Information
- Application Number
- CN202421718527.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, the outer diameter inspection of seamless steel pipes requires multiple inspections, which is inconvenient to read, resulting in low detection convenience and efficiency, affecting production and manufacturing.
An outer diameter detection device including a fixed block, a first detection block and a second detection block is designed, and a distance sensor and a controller are used to realize rapid detection of the outer diameter of a seamless steel pipe, and a plurality of second detection blocks can detect multiple segments of outer diameter simultaneously.
It realizes fast and convenient inspection of the outer diameter of seamless steel pipes, reduces the inspection time, improves the convenience and efficiency of inspection, and reduces the impact on production and manufacturing.
Smart Images

Figure CN222837565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless steel pipe outer diameter detection, in particular to an outer diameter detection device for seamless steel pipe manufacturing. Background Art
[0002] Seamless steel pipe is made by perforating a whole round steel. There is no weld on the surface of the steel pipe, which is called seamless steel pipe. It is mainly used as petroleum geological drilling pipe, cracking pipe for petrochemical industry, boiler pipe, bearing pipe and structural steel pipe for automobile, tractor and aviation. Seamless steel pipe is widely used in various chemical and heavy industrial machinery environments.
[0003] The use in various fields has certain requirements on the outer diameter size of seamless steel pipes. Therefore, the outer diameter size needs to be strictly controlled during the manufacturing process of seamless steel pipes. In the existing technology, the outer diameter of seamless steel pipes is mostly detected by vernier calipers during the manufacturing process.
[0004] However, seamless steel pipes have a certain length, and there are often differences in the outer diameters at different positions. In order to better reflect the outer diameter size of seamless steel pipes, it is necessary to detect the outer diameters at different positions. Using a vernier caliper for detection requires multiple tests, and the vernier caliper reading is relatively inconvenient, so the overall detection convenience needs to be improved. Utility Model Content
[0005] In order to improve the convenience of detection, the present application provides an outer diameter detection device for seamless steel pipe manufacturing.
[0006] The present application provides an outer diameter detection device for seamless steel pipe manufacturing using the following technical solution:
[0007] An outer diameter detection device for seamless steel pipe manufacturing comprises a fixed block, a first detection block and a plurality of second detection blocks, wherein the first detection block and the second detection block are both arranged on the fixed block, the second detection block is provided with a detection groove, a detection plate is slidably arranged in the detection groove, a detection spring is arranged in the detection groove, the detection spring connects the detection plate and the inner wall of the detection groove, the first detection block is provided with a controller and a distance sensor connected by signals, the distance sensor is used to detect the distance between the first detection block and the detection plate, the first detection block is provided with a display screen connected to the controller signal, and the controller is used to display the data measured by the distance sensor on the display screen.
[0008] By adopting the above technical solution, when in use, each detection plate is pushed to compress the detection spring, and the seamless steel pipe to be measured is inserted between the first detection block and the second detection block, and each detection plate is loosened. The detection spring is restored to push the detection plate against the seamless steel pipe, and the seamless steel pipe is pushed against the first detection block. At this time, the distance sensor on the first detection block detects the distance between the first detection block and the detection plate. The detected data is the outer diameter value of the seamless steel pipe at this position. The controller displays the value on the display screen. At the same time, multiple second detection blocks make it possible to simultaneously detect the outer diameters of multiple sections of the seamless steel pipe, thereby completing the detection of the outer diameter of the seamless steel pipe at one time. Compared with vernier caliper detection, multiple detections are not required, and the readings are simpler, which improves the convenience of detection and reduces the detection time, thereby reducing the impact on the production and manufacturing of seamless steel pipes.
[0009] Preferably, the side wall of the second detection block is provided with a manipulation groove communicated with the detection groove, a manipulation rod is slidably provided in the manipulation groove, and the manipulation rod connects the detection plates in two adjacent second detection blocks.
[0010] By adopting the above technical solution, by pushing the joystick to move in the joystick slot, the detection plates in the two adjacent second detection blocks are driven to move and the detection springs are compressed, thereby further simplifying the detection operation and improving the convenience of detection.
[0011] Preferably, it further comprises a base, the base is provided with a movable groove, and the fixed blocks are provided in a plurality of groups and are slidably arranged in the movable groove.
[0012] By adopting the above technical solution, the fixed block is pushed to move in the movable groove, and the position of the fixed block is changed according to the length of the seamless steel pipe to be tested, so that the detection device can complete the outer diameter detection of seamless steel pipes of various specifications and lengths at one time, thereby improving the applicability of the device.
[0013] Preferably, the base includes a first bottom block and a second bottom block, the movable groove is arranged on the first bottom block and the second bottom block, and the first bottom block and the second bottom block are rotatably connected.
[0014] By adopting the above technical solution, the first bottom block and the second bottom block are rotated so that the device can be folded when not in use, thereby reducing the occupied space and facilitating storage.
[0015] Preferably, both the first detection block and the second detection block can be inserted into the movable slot.
[0016] By adopting the above technical solution, when the base is folded, the first bottom block and the second bottom block are folded in half so that the first detection block and the second detection block on the fixed block inside the first bottom block are inserted into the movable groove on the second bottom block, and the first detection block and the second detection block on the fixed block inside the second bottom block are inserted into the movable groove on the first bottom block, thereby further reducing the occupied space, and at the same time, the first detection block and the second detection block are stored in the movable groove, reducing the possibility of damage to the components on the first detection block and the second detection block due to heavy blows, thereby improving durability.
[0017] Preferably, the fixed block is provided with a positioning block, the base is provided with a positioning groove communicating with the movable groove, and the positioning block is inserted into the positioning groove.
[0018] By adopting the above technical solution, the positioning block on the fixed block is inserted into the positioning groove on the inner wall of the movable groove, thereby improving the stability of the connection between the fixed block and the base and reducing the possibility of the fixed block being separated from the base.
[0019] Preferably, the base is provided with a replacement groove which is in communication with the positioning groove and the movable groove, a replacement block which can be abutted against the positioning block is inserted in the replacement groove, an installation component is provided between the replacement block and the base, the installation component is used to install the replacement block on the base, and the positioning block can pass through the replacement groove.
[0020] By adopting the above technical solution, the replacement block is removed from the base through the installation component, and the fixed block is pulled out so that the fixed block is disengaged from the movable slot and the positioning block is disengaged from the replacement slot and the positioning slot. At this time, the fixed block can be removed for separate use, and the outer diameter of the seamless steel pipe can be measured by hand, which increases the diversity of use and facilitates the measurement of the outer diameter of the seamless steel pipe in specific scenarios. At the same time, when the fixed block and components on the fixed block are damaged, they can be easily disassembled and replaced.
[0021] Preferably, the mounting assembly includes a mounting block and a mounting bolt, the base is provided with a mounting groove communicating with the replacement groove, the mounting block is arranged on the replacement block, the mounting block is provided with a first mounting hole, the bottom wall of the mounting groove is provided with a second mounting hole, the mounting bolt passes through the first mounting hole, and the mounting bolt is inserted into the second mounting hole and is threadedly connected with the second mounting hole.
[0022] By adopting the above technical solution, when disassembling, unscrew the mounting bolt so that the mounting bolt is separated from the second mounting hole and the first mounting hole, pull out the replacement block so that the mounting block is separated from the mounting groove, and the fixed block can be disassembled or replaced at this time. When installing, insert the replacement block into the replacement groove so that the mounting block is inserted into the mounting groove, pass the mounting bolt through the first mounting hole and insert it into the second mounting hole and tighten it to complete the installation. The operation is simple and convenient.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By setting a fixed block, a first detection block, a second detection block, a detection slot, a detection spring, a detection plate, a distance sensor, a controller and a display screen, the detection plate on each second detection block is pushed so that the detection plate compresses the detection spring, and the seamless steel pipe with measurement is inserted between the first detection block and the second detection block on the fixed block, the detection plate is loosened, the detection spring is restored, and the detection plate is pushed against the seamless steel pipe and the other end of the seamless steel pipe is pushed against the side wall of the first detection block. At this time, the distance sensor detects the distance between the detection plate and the first detection block, which is the outer diameter value of the seamless steel pipe section. The controller displays the value on the display screen, and the detection is completed by passing through multiple second detection blocks. The outer diameter values of multiple sections of the seamless steel pipe are measured at one time. At the same time, the reading link is simplified through the display screen, and the convenience of outer diameter detection of seamless steel pipes is improved;
[0025] 2. By providing a manipulation slot and a manipulation lever, by pushing the manipulation lever to move in the manipulation slot, the detection plates in the detection slots of two adjacent second detection blocks can be driven to slide synchronously, thereby improving the convenience of use;
[0026] 3. By setting a base, a movable groove, a first bottom block and a second bottom block, and by setting a base and setting a plurality of fixed blocks to slide in the movable groove of the first bottom block and the movable groove of the second bottom block respectively, the device can be used to detect the outer diameter values of each section of seamless steel pipes of different lengths at one time, thereby improving applicability. At the same time, the first bottom block and the second bottom block are rotatably connected. When not in use, the first bottom block and the second bottom block can be folded so that the fixed block and the first detection block and the second detection block on the fixed block are all inserted into the movable groove, thereby reducing the storage space occupied and facilitating storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is an overall schematic diagram of an outer diameter detection device for seamless steel pipe manufacturing provided in an embodiment of the present application.
[0028] Figure 2 It is a cross-sectional view used to reflect the internal structure of the second detection block.
[0029] Figure 3 It is a cross-sectional view used to show the structure of the installation component.
[0030] Figure 4 This is a control block diagram of an outer diameter detection device for seamless steel pipe manufacturing provided in an embodiment of the present application.
[0031] Explanation of the accompanying drawings: 1. base; 11. first bottom block; 12. second bottom block; 13. movable slot; 131. positioning slot; 14. gasket; 15. replacement slot; 16. mounting slot; 161. second mounting hole; 2. fixing block; 21. positioning block; 3. first detection block; 4. second detection block; 41. detection slot; 42. operating slot; 5. detection plate; 51. detection spring; 6. controller; 61. distance sensor; 62. display screen; 7. joystick; 8. replacement block; 9. mounting assembly; 91. mounting block; 911. first mounting hole; 92. mounting bolt. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The present application discloses an outer diameter detection device for seamless steel pipe manufacturing. Figure 1 , Figure 2 and Figure 4 , which comprises a base 1 and two fixed blocks 2, the base 1 comprises a first bottom block 11 and a second bottom block 12, a movable groove 13 is arranged on the first bottom block 11 and the second bottom block 12, the fixed block 2 is adapted to be slidably arranged in the movable groove 13, the top wall of the fixed block 2 is fixedly arranged with a first detection block 3 and two second detection blocks 4, the height of the first detection block 3 and the second detection block 4 are both less than the depth of the movable groove 13. A detection groove 41 is arranged on the side wall of the second detection block 4 close to the first detection block 3, a detection plate 5 is adapted to be slidably arranged in the detection groove 41, a detection spring 51 fixedly arranged on the inner wall of the detection groove 41 and connected to the detection plate 5, a manipulation groove 42 communicating with the detection groove 41 is arranged on the side wall adjacent to the second detection block 4, a manipulation rod 7 fixedly arranged and connected to the two detection plates 5 is slidably arranged in the manipulation groove 42. Two distance sensors 61 are fixedly arranged on the side wall of the first detection block 3 close to the second detection block 4, the distance sensor 61 is directly opposite to the detection plate 5 and is arranged at a higher position, and the side wall of the distance sensor 61 is flush with the side wall of the first detection block 3. The first detection block 3 is provided with a controller 6 connected to the distance sensor 61 signal. Two display screens 62 connected to the controller 6 signal are fixedly provided on the top wall of the first detection block 3. The controller 6 is used to display the data measured by the distance sensor 61 on the display screen 62.
[0034] Reference Figure 2 and Figure 4When in use, slide the fixed block 2 according to the length of the seamless steel pipe to be detected, push the joystick 7 to slide, drive the detection plate 5 to slide and compress the detection spring 51, insert the seamless steel pipe between the first detection block 3 and the second detection block 4, release the joystick 7, the detection spring 51 recovers and pushes the detection plate 5 to press against the seamless steel pipe. In this process, the detection plate 5 pushes the seamless steel pipe against the side wall of the first detection block 3. The distance sensor 61 detects the distance between the detection plate 5 and the side wall of the first detection block 3, which is the outer diameter of the seamless steel pipe. The controller 6 controls the display screen 62 to display the detection value of the distance sensor 61. The outer diameters of multiple sections of seamless steel pipes are detected synchronously by multiple second detection blocks 4 and related components, and the convenience of detection is improved with intelligent reading display.
[0035] For easy storage, refer to Figure 1 and Figure 3 The first bottom block 11 and the second bottom plate are rotatably connected by a hinge, and the surfaces of the first bottom plate and the second bottom block 12 are also provided with gaskets 14 that can fit each other. Both the first detection block 3 and the second detection block 4 can be inserted into the movable groove 13. When not in use, the first bottom block 11 and the second bottom block 12 are folded in half by rotating the hinge, so that the first detection block 3 and the second detection block 4 on the fixed block 2 in the first bottom block 11 are inserted into the movable groove 13 on the second bottom block 12, and the first detection block 3 and the second detection block 4 on the fixed block 2 in the second bottom block 12 are inserted into the movable groove 13 on the first bottom block 11, and the gaskets 14 on the first bottom block 11 and the second bottom block 12 fit each other, so as to fold and reduce the occupied space, so as to facilitate storage. At the same time, the base 1 provides protection for the first detection block 3 and the second detection block 4 and the detection components, and reduces the possibility of damage caused by collision.
[0036] In order to facilitate the replacement of fixed block 2, refer to Figure 1 and Figure 3, a positioning block 21 is integrally fixedly provided on the side wall of the fixed block 2, a positioning groove 131 is provided on the inner wall of the movable groove 13, and the positioning block 21 is adapted to be inserted into the positioning groove 131. A replacement groove 15 which is in communication with the movable groove 13 and the positioning groove 131 is provided on the surface of the base 1, and the positioning block 21 can pass through the replacement groove 15. A positioning block 21 which can abut against the positioning block 21 is adapted to be inserted in the replacement groove 15, and an installation component 9 for installation is provided between the replacement block 8 and the base 1. The installation component 9 includes a mounting block 91 and a mounting bolt 92. The mounting block 91 is integrally provided on the side wall of the replacement block 8, the top wall of the mounting block 91 is flush with the bottom wall of the replacement block 8, the side wall of the mounting block 91 is flush with the side wall of the replacement block 8, and the mounting block 91 can abut against the side wall of the fixed block 2. The surface of the base 1 is provided with a mounting groove 16 which is in communication with the replacement groove 15 and the movable groove 13. The mounting block 91 is inserted into the mounting groove 16. The surface of the mounting block 91 is provided with a first mounting hole 911. The bottom wall of the mounting groove 16 is provided with a second mounting hole 161. The mounting bolt 92 is inserted into the second mounting hole 161 and is threadedly connected with the second mounting hole 161. The mounting bolt 92 is screwed off and the replacement block 8 is taken out. When the fixed block 2 is disassembled, the positioning block 21 can be disassembled through the replacement groove 15, so that the fixed block 2 can be disassembled from the movable groove 13, which is convenient for replacing the fixed block 2.
[0037] The implementation principle of the outer diameter detection device for seamless steel pipe manufacturing in the embodiment of the present application is as follows: according to the length of the seamless steel pipe to be detected, the fixed block 2 in the sliding groove 13 is slid, and then the joystick 7 is pushed to drive the detection plate 5 to compress the detection spring 51, and the seamless steel pipe is inserted between the first detection block 3 and the second detection block 4, and then the joystick 7 is released. At this time, the detection spring 51 is restored to push the detection plate 5 against the seamless steel pipe. In this process, the detection plate 5 pushes the seamless steel pipe against the side wall of the first detection block 3. At this time, the two ends of the seamless steel pipe are respectively pressed against the detection plate 5 and the side wall of the first detection block 3. At this time, the distance between the detection plate 5 and the side wall of the first detection block 3 detected by the distance sensor 61 is the outer diameter of the seamless steel pipe, and the controller 6 displays the detected outer diameter value on the display screen 62. By setting four second detection blocks 4 to detect the outer diameter of four sections of the seamless steel pipe, the outer diameter detection can be completed at one time, and the readings are displayed intelligently to improve the convenience of detection. At the same time, if necessary, after one inspection, the fixed block 2 can be pushed to move in the moving groove 13, so as to detect the outer diameter of other positions of the seamless steel pipe. After pushing the fixed block 2, the position of the detection plate 5 can be automatically adjusted by the detection spring 51, and it still presses against the seamless steel pipe so that the outer diameter of the seamless steel pipe at that position can be read through the display screen 62, and the outer diameter of more positions of the seamless steel pipe can be conveniently detected. At the same time, the fixed block 2 can be disassembled by replacing the block 8 and the installation component 9, and the outer diameter of the seamless steel pipe can be detected by holding the fixed block 2 in the same operation, and the detection is still convenient.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An outer diameter detection device for seamless steel pipe manufacturing, characterized in that: The invention comprises a fixed block (2), a first detection block (3) and a plurality of second detection blocks (4), wherein the first detection block (3) and the second detection block (4) are both arranged on the fixed block (2), the second detection block (4) is provided with a detection slot (41), a detection plate (5) is slidably arranged in the detection slot (41), a detection spring (51) is arranged in the detection slot (41), the detection spring (51) connects the detection plate (5) and the inner wall of the detection slot (41), the first detection block (3) is provided with a controller (6) and a plurality of distance sensors (61) connected by signals, the distance sensors (61) are used to detect the distance between the first detection block (3) and the detection plate (5), the first detection block (3) is provided with a display screen (62) connected by signals to the controller (6), and the controller (6) is used to display data measured by the distance sensor (61) on the display screen (62).
2. The outer diameter detection device for seamless steel pipe manufacturing according to claim 1, characterized in that: The side wall of the second detection block (4) is provided with a manipulation groove (42) which is in communication with the detection groove (41); a manipulation rod (7) is slidably arranged in the manipulation groove (42); and the manipulation rod (7) connects the detection plates (5) in two adjacent second detection blocks (4).
3. The outer diameter detection device for seamless steel pipe manufacturing according to claim 1, characterized in that: It also comprises a base (1), the base (1) being provided with a movable groove (13), and the fixed blocks (2) being provided with a plurality of groups and being slidably arranged in the movable groove (13).
4. The outer diameter detection device for seamless steel pipe manufacturing according to claim 3 is characterized in that: The base (1) comprises a first bottom block (11) and a second bottom block (12); the movable groove (13) is arranged on the first bottom block (11) and the second bottom block (12); the first bottom block (11) and the second bottom block (12) are rotatably connected.
5. The outer diameter detection device for seamless steel pipe manufacturing according to claim 4, characterized in that: Both the first detection block (3) and the second detection block (4) can be inserted into the movable groove (13).
6. The outer diameter detection device for seamless steel pipe manufacturing according to claim 3 is characterized in that: The fixed block (2) is provided with a positioning block (21), the base (1) is provided with a positioning groove (131) communicating with the movable groove (13), and the positioning block (21) is inserted into the positioning groove (131).
7. The outer diameter detection device for seamless steel pipe manufacturing according to claim 6, characterized in that: The base (1) is provided with a replacement groove (15) which is in communication with the positioning groove (131) and the movable groove (13); a replacement block (8) which can abut against the positioning block (21) is inserted into the replacement groove (15); a mounting assembly (9) is provided between the replacement block (8) and the base (1); the mounting assembly (9) is used to mount the replacement block (8) on the base (1); and the positioning block (21) can pass through the replacement groove (15).
8. The outer diameter detection device for seamless steel pipe manufacturing according to claim 7, characterized in that: The mounting assembly (9) comprises a mounting block (91) and a mounting bolt (92); the base (1) is provided with a mounting groove (16) communicating with the replacement groove (15); the mounting block (91) is arranged on the replacement block (8); the mounting block (91) is provided with a first mounting hole (911); the bottom wall of the mounting groove (16) is provided with a second mounting hole (161); the mounting bolt (92) passes through the first mounting hole (911); the mounting bolt (92) is inserted into the second mounting hole (161) and is threadedly connected to the second mounting hole (161).