Thermal insulation device for heater of optical fiber fusion splicer
By designing the second thermal insulation layer and sealing strip structure on the fiber splicer heater, combined with the reflective film, the problem of heat dissipation of the heater is solved, and the effect of saving electricity and extending battery life is achieved.
Patent Information
- Application Number
- CN202421836097.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Due to the lack of thermal insulation structure of the fiber optic welding machine, the heater of the fiber optic welding machine dissipates a large amount of heat, consumes the lithium battery power, and reduces the battery life of the welding machine.
A thermal insulation device including a second thermal insulation layer is designed to cover the inner wall of the heating seat, and movably connect with the heating seat through an upper cover, combining a sealing strip and a reflective film to form an efficient thermal insulation system.
Effectively isolate the heat loss inside the heater, save the lithium battery power, improve the battery life of the welding machine, and improve the working thermal efficiency of the heater.
Smart Images

Figure CN222838216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fusion splicers, in particular to a heat insulation device for a heater of an optical fiber fusion splicer. Background Art
[0002] Fiber fusion splicers generally work on optical fibers and optical cables. Generally, they generate high-voltage arcs through electrodes to merge two optical fibers into one for use, so they are also called optical cable fusion splicers. The main function of fusion splicers is to facilitate the maintenance and emergency repair of optical fiber and cable lines. Since it is difficult to perform fusion splicing on optical fibers with the naked eye, the operation of fiber fusion splicers is very dependent on the lens inside the fiber fusion splicer. Through the lens, the fusion process and fusion effect of the optical fiber can be observed more intuitively and clearly.
[0003] When the welding of two optical fiber cables is completed, the heat shrink tube needs to be put on the connection position, and then the heater on the optical fiber fusion splicer is used to heat the heat shrink tube so that the heat shrink tube tightly covers the connection between the two groups of optical fibers. When the heat shrink tube is heated, no heat insulation structure is set on the heater, which causes the heat generated by the heater to dissipate from the openings on both sides of the heating for accommodating the optical fiber cables, resulting in a large amount of heat loss. The heater needs to be heated continuously to replenish the lost heat, consuming a large amount of power from the lithium battery and reducing the battery life of the fusion splicer. Utility Model Content
[0004] The utility model aims to provide a heat insulation device for a heater of an optical fiber fusion splicer to solve the defects mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, a heat insulation device for a fiber fusion splicer heater is provided, comprising a second heat insulation layer, the second heat insulation layer covers the inner wall of a heating seat, and the top of the heating seat is movably connected to an upper cover through a pin shaft, and the bottom of the upper cover is fixedly covered with the first heat insulation layer, and sealing strips are fixedly installed on both sides of the bottom of the upper cover, and accommodating openings are provided on both side walls of the heating seat; the upper cover and the heating seat are combined together to form a heater, and the heater is installed on the fusion splicer body;
[0006] The second heat insulation layer has the same structure as the first heat insulation layer. The second heat insulation layer comprises a heat insulation board, and the surface of the heat insulation board is coated with a heat insulation coating, and the surface of the heat insulation coating is covered with a reflective film.
[0007] Preferably, a hot melt table is fixedly installed inside the heating seat, and a receiving groove is opened on the top of the hot melt table, and the cross-section of the receiving groove is set in a "V" shape.
[0008] Preferably, the length of the receiving groove is greater than the length of the hot-melt tube, and the optical fiber is inserted into the interior of the hot-melt tube, and both ends of the optical fiber are plugged into the interior of the receiving opening.
[0009] Preferably, the sizes of the sealing strip and the accommodating opening are matched, and the sealing strip is an "I"-shaped structure made of rubber material.
[0010] Preferably, the length of the sealing strip is greater than the length of the accommodating opening, and the sealing strip is inserted into the accommodating opening to seal the accommodating opening.
[0011] Preferably, a load-bearing column is fixedly arranged on the outer side of the bottom of the sealing strip, and the load-bearing column and the bottom cross-section of the sealing strip are arranged in an "L" shape.
[0012] Preferably, the thermal insulation board is a polyurethane foam board, and the thickness of the thermal insulation board is 3 mm.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The heat insulation board is a polyurethane foam board, and a heat insulation coating is coated on the surface of the polyurethane foam board for heat insulation; a reflective film is covered on the surface of the heat insulation coating for heat reflection; the heat insulation performance of the first heat insulation layer and the second heat insulation layer can be further improved;
[0015] 2. The sealing strip is made of rubber material and has an "I"-shaped structure. The sealing strip is mounted inside the receiving port to seal the receiving port. The heat inside the heating seat will not be dissipated from the receiving port, and the inside of the heating seat can be kept warm.
[0016] 3. The heat inside the heating seat will not be dissipated from the inside of the heating seat under the blocking work of the first thermal insulation layer and the second thermal insulation layer, and the inside of the heating seat is insulated and the heater does not need to be heated continuously to replenish the lost heat; it can save the power of the lithium battery and improve the endurance of the welding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structural heater of the utility model;
[0018] Figure 2 It is a side sectional view of the structural heater of the utility model;
[0019] Figure 3 It is a side view of the structural heater of the utility model;
[0020] Figure 4 The utility model structure Figure 3 A schematic diagram of the enlarged structure at B;
[0021] Figure 5 The utility model structure Figure 4 AA section structure schematic diagram in;
[0022] Figure 6 It is a top view of the heating seat of the utility model structure.
[0023] Numbers in the figure: 1. upper cover; 2. sealing strip; 21. load-bearing column; 3. first thermal insulation layer; 4. heating seat; 5. second thermal insulation layer; 51. thermal insulation board; 52. thermal insulation coating; 53. reflective film; 6. hot melt table; 7. hot melt tube; 8. optical fiber; 9. receiving port; 10. heater; 11. welding machine body. DETAILED DESCRIPTION
[0024] See also Figure 1-6 The utility model provides a heat insulation device for a fiber fusion splicer heater, comprising a second heat insulation layer 5, the second heat insulation layer 5 covers the inner wall of a heating seat 4, and the top of the heating seat 4 is movably connected to an upper cover 1 through a pin shaft, and the bottom of the upper cover 1 is fixedly covered with a first heat insulation layer 3, and sealing strips 2 are fixedly installed on both sides of the bottom of the upper cover 1, and accommodating openings 9 are provided on both side walls of the heating seat 4; the upper cover 1 and the heating seat 4 are combined together to form a heater 10, and the heater 10 is installed on a fusion splicer body 11;
[0025] The second thermal insulation layer 5 has the same structure as the first thermal insulation layer 3 . The second thermal insulation layer 5 includes a thermal insulation board 51 , and a thermal insulation coating 52 is coated on the surface of the thermal insulation board 51 . Meanwhile, a reflective film 53 is covered on the surface of the thermal insulation coating 52 .
[0026] Working principle: Place the hot melt tube 7 and optical fiber 8 inside the heating seat 4 and close the upper cover 1, so that the inside of the heating seat 4 can be heated and the hot melt tube 7 can be heat-shrunk;
[0027] The heat inside the heating seat 4 will not be dissipated from the inside of the heating seat 4 under the blocking work of the first thermal insulation layer 3 and the second thermal insulation layer 5, so the inside of the heating seat 4 is insulated and the heater does not need to be heated continuously to replenish the lost heat; the power of the lithium battery can be saved and the battery life of the fusion splicer can be improved; the heat loss of the heating element of the heater 10 is effectively reduced, and the working thermal efficiency of the heating element of the heater 10 of the optical fiber fusion splicer is improved, while the battery life of the lithium battery is extended, the number of times the user operates to charge the lithium battery is reduced, and the charging cost is saved.
[0028] As a preferred embodiment, a hot melt table 6 is fixedly installed inside the heating seat 4, and a receiving groove 61 is opened on the top of the hot melt table 6, and the cross-section of the receiving groove 61 is set in a "V" shape.
[0029] like Figure 2-6As shown, the hot melt tube 7 is placed inside the "V"-shaped receiving groove 61, and high-temperature heat is generated inside the heater 10 to shrink the hot melt tube 7 and cover the outside of the optical fiber 8 to protect the connection of the optical fiber 8.
[0030] The length of the receiving groove 61 is greater than the length of the hot-melt tube 7 , and the optical fiber 8 is inserted into the hot-melt tube 7 , while both ends of the optical fiber 8 are plugged into the receiving opening 9 .
[0031] As a preferred embodiment, the sizes of the sealing strip 2 and the receiving opening 9 are matched, and the sealing strip 2 is an "I"-shaped structure made of rubber material.
[0032] like Figure 2-6 As shown: the sealing strip 2 is an "I"-shaped structure made of rubber material. The sealing strip 2 is clamped inside the accommodating port 9 to seal the accommodating port 9. The heat inside the heating seat 4 will not be dissipated from the accommodating port 9, and the inside of the heating seat 4 can be kept warm.
[0033] As a preferred embodiment, the length of the sealing strip 2 is greater than the length of the receiving opening 9 , and the sealing strip 2 is inserted into the receiving opening 9 to seal the receiving opening 9 .
[0034] As a preferred embodiment, a load-bearing column 21 is fixedly disposed on the outer side of the bottom of the sealing strip 2, and the load-bearing column 21 and the bottom cross-section of the sealing strip 2 are arranged in an "L" shape.
[0035] By holding the force-bearing column 21 , the sealing strip 2 can be conveniently mounted inside the receiving opening 9 , and the sealing strip 2 can also be detached from the receiving opening 9 .
[0036] As a preferred embodiment, the heat insulation board 51 is a polyurethane foam board, and the thickness of the heat insulation board 51 is 3 mm.
[0037] like Figure 2-6 As shown: the thermal insulation board 51 is a polyurethane foam board, and a layer of thermal insulation coating 52 is coated on the surface of the polyurethane foam board for thermal insulation; the surface of the thermal insulation coating 52 is covered with a reflective film 53 for reflecting heat; the thermal insulation performance of the first thermal insulation layer 3 and the second thermal insulation layer 5 can be further improved.
Claims
1. A heat insulation device for a fiber fusion splicer heater, comprising a second heat insulation layer (5), characterized in that: The second heat insulating layer (5) covers the inner wall of the heating seat (4), and the top of the heating seat (4) is movably connected to the upper cover (1) via a pin shaft, and the bottom of the upper cover (1) is fixedly covered with the first heat insulating layer (3), and sealing strips (2) are fixedly installed on both sides of the bottom of the upper cover (1), and accommodating openings (9) are provided on both side walls of the heating seat (4); the upper cover (1) and the heating seat (4) are combined together to form a heater (10), and the heater (10) is installed on the welding machine body (11); The second thermal insulation layer (5) has the same structure as the first thermal insulation layer (3), and the second thermal insulation layer (5) comprises a thermal insulation board (51), and the surface of the thermal insulation board (51) is coated with a thermal insulation coating (52), and the surface of the thermal insulation coating (52) is covered with a reflective film (53).
2. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 1, characterized in that: A hot melt platform (6) is fixedly installed inside the heating seat (4), and a receiving groove (61) is provided on the top of the hot melt platform (6), and the cross section of the receiving groove (61) is arranged in a "V" shape.
3. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 2, characterized in that: The length of the receiving groove (61) is greater than the length of the hot-melt tube (7), and the optical fiber (8) is inserted into the interior of the hot-melt tube (7), while both ends of the optical fiber (8) are plugged into the interior of the receiving opening (9).
4. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 1, characterized in that: The sizes of the sealing strip (2) and the receiving opening (9) are matched, and the sealing strip (2) is a straight-line structure made of rubber material.
5. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 4, characterized in that: The length of the sealing strip (2) is greater than the length of the accommodating opening (9), and the sealing strip (2) is inserted into the interior of the accommodating opening (9) to seal the accommodating opening (9).
6. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 1, characterized in that: A load-bearing column (21) is fixedly arranged on the outer side of the bottom of the sealing strip (2), and the load-bearing column (21) and the bottom section of the sealing strip (2) are arranged in an "L" shape.
7. A heat insulation device for a heater of an optical fiber fusion splicer according to claim 1, characterized in that: The heat insulation board (51) is a polyurethane foam board, and the thickness of the heat insulation board (51) is 3 mm.