Shock-resistant flame-retardant automobile wire harness

By designing a shock-resistant flame-retardant automotive wiring harness including an internal flame-retardant sleeve, TPV buffered lining, earthquake-resistant ring and outer sheath, the problem of insufficient shock-retardant and flame-retardant of existing automobile wiring harnesses is solved, and higher flame-retardant and earthquake-resistant performance is achieved, and service life is extended.

CN222838600UActive Publication Date: 2025-05-06JIANGSU HUAKAI-PKC WIRE HARNESS CO LTD
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Patent Information

Application Number
CN202421492433.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-06
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing automotive wiring harness has poor earthquake resistance and flame retardancy, and it is impossible to effectively avoid softening and fire caused by high temperatures, which will cause short circuits and serious impacts on the driving of the car.

Method used

A shock-resistant and flame-retardant automotive wiring harness was designed, including multiple wire harness cores, internal flame-retardant sleeves, TPV cushioned linings, shock-resistant rings and outer sheaths. The inner flame retardant sleeve and the wire harness core are filled with flame retardant fibers, the TPV buffer liner has mesh bumps that fit the mesh grooves, the seismic ring is equidistantly provided with arcuate notches, and the outer sheath enhances wear.

Benefits of technology

The internal flame retardant sleeve improves flame retardant, the TPV cushioned lining and shock-resistant ring enhances the cushioning and shock-absorbing effect, and the outer sheath extends the service life, significantly improving the flame retardant and shock-resistant performance of the automotive wiring harness.

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Abstract

The utility model discloses an anti-seismic flame-retardant automobile wire harness, which comprises a plurality of wire harness cores, a plurality of wire harness cores are sleeved with the inner flame-retardant sleeve, and grid grooves are formed in the outer wall of the inner flame-retardant sleeve; the inner flame-retardant sleeve is coated with the TPV buffering lining, and the inner wall of the TPV buffering lining is provided with grid protruding blocks embedded into the grid grooves; the anti-seismic rings are arranged on the outer surface of the TPV buffer lining, and arc-shaped notches are formed in the anti-seismic rings at equal intervals; and the outer sheath is sleeved on the TPV buffer lining. According to the utility model, the wire harness core is sleeved by the inner flame-retardant sleeve, the flame retardance is improved, the TPV buffer lining is coated outside through the grid in a matching manner, the buffer is enhanced, finally, the anti-seismic ring is continuously arranged outside the TPV buffer lining for further damping and improving the stability, and the outer sheath enhances the wear and prolongs the service life.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile wiring harnesses, and in particular relates to an anti-vibration and flame-retardant automobile wiring harness. Background Art

[0002] One of the key technologies of automotive wiring harnesses is the research and improvement of flame retardant and seismic performance. Automotive wiring harnesses are mainly used to protect automotive cables. During the driving process of the car, the ups and downs are relatively large and the driving time is long, so the heat generated by the relevant parts of the car is large, thereby increasing the temperature around the automotive parts. Since there are many automotive wiring harnesses connected to the automotive parts, the automotive wiring harnesses will soften when encountering high temperatures, and in more serious cases, they will catch fire, eventually causing the automotive wiring harness to short-circuit, thus causing serious impact on the driving of the car. However, the existing technology does not deeply study the flame retardancy and seismic performance of automotive wiring harness materials, and ordinary automotive wiring harness materials are far from meeting the requirements. Utility Model Content

[0003] In view of this, the technical problem to be solved by the utility model is to provide a shock-resistant and flame-retardant automobile wiring harness, so as to avoid the trouble of poor shock resistance and flame retardancy of the previous automobile wiring harness.

[0004] In order to solve the above technical problems, the utility model discloses a seismic-resistant and flame-retardant automotive wiring harness, comprising:

[0005] Multiple wire harness cores;

[0006] An inner flame retardant sleeve is provided with a plurality of wire harness cores, and the outer wall of the inner flame retardant sleeve has a grid groove;

[0007] A TPV buffer liner coated on the inner flame retardant sleeve, wherein the inner wall of the TPV buffer liner has a grid protrusion fitted into the grid groove;

[0008] Multiple anti-seismic rings are arranged on the outer surface of the TPV buffer liner, and the anti-seismic rings are provided with arc-shaped notches at equal intervals;

[0009] An outer sheath mounted on the TPV buffer liner.

[0010] According to an embodiment of the utility model, flame-retardant fibers are filled between the inner flame-retardant sleeve and the plurality of wire harness cores.

[0011] According to an embodiment of the utility model, the depth of the grid groove is 1 mm, and the groove opening expands outward and has an outward slope.

[0012] According to an embodiment of the utility model, the height of the anti-vibration ring is 1 mm, and at least 4 arc-shaped notches are provided.

[0013] According to one embodiment of the utility model, the thickness of the TPV buffer liner is 0.8-1 mm.

[0014] Compared with the prior art, the utility model can obtain the following technical effects:

[0015] The wire harness core is set through an inner flame-retardant sleeve to improve flame retardancy, and the TPV buffer lining is covered with a grid on the outside to enhance buffering. Finally, an anti-vibration ring is set on the outside of the TPV buffer lining to further reduce shock and improve stability. The outer sheath enhances wear resistance and extends service life.

[0016] Of course, any product implementing the present utility model does not necessarily need to achieve all of the above-mentioned technical effects at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0018] Figure 1 It is a schematic diagram of a seismic and flame-retardant automobile wiring harness according to an embodiment of the utility model.

[0019] Figure ID

[0020] Wire harness core 10 , inner flame retardant sleeve 20 , TPV buffer lining 30 , anti-vibration ring 31 , outer sheath 40 , flame retardant fiber 50 . DETAILED DESCRIPTION

[0021] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0022] Please refer to Figure 1 , Figure 1 It is a schematic diagram of a seismic and flame-retardant automobile wiring harness according to an embodiment of the utility model.

[0023] As shown in the figure, a seismic-resistant and flame-retardant automotive wiring harness includes: a plurality of wiring harness cores 10; an inner flame-retardant sleeve 20 on which the plurality of wiring harness cores 10 are sleeved, the outer wall of the inner flame-retardant sleeve 20 having a grid groove; a TPV buffer liner 30 wrapped around the inner flame-retardant sleeve 20, the inner wall of the TPV buffer liner 30 having a grid protrusion that fits into the grid groove; a plurality of seismic-resistant rings 31 arranged on the outer surface of the TPV buffer liner 30, the seismic-resistant rings 31 having arc-shaped notches equidistantly arranged; and an outer sheath 40 sleeved on the TPV buffer liner 30.

[0024] In one embodiment of the utility model, the wiring harness core 10 is composed of a conductor core covered with an insulating sheath, which is interlaced together according to specifications and fixed in an inner flame retardant sleeve 20, wherein flame retardant fibers 50 are filled between the inner flame retardant sleeve 20 and the plurality of wiring harness cores 10, which, on the one hand, enhance the buffering between the wiring harness cores 10, and on the other hand, cooperate with the external inner flame retardant sleeve 20 and the flame retardant fibers 50 to achieve high-strength flame retardant performance.

[0025] The outer wall of the inner flame retardant sleeve 20 is provided with a grid groove for positioning and guiding, the depth of the grid groove is 1mm, and the notch is expanded outward with an outward slope. Correspondingly, the TPV buffer liner 30 covers the inner flame retardant sleeve 20, and it has a grid protrusion that fits the grid groove. The two match each other, enhancing the buffering after positioning and improving the shock absorption effect. In addition, the outer wall of the TPV buffer liner 30 is also provided with multiple anti-seismic rings 31, which are used to cooperate with the outer sheath 40 to further enhance the anti-seismic effect. The outer sheath 40 enhances wear resistance and improves service life.

[0026] Preferably, the height of the anti-seismic ring 31 is 1 mm, and a plurality of arc-shaped notches are provided on the outer ring, which can resist seismicity on the one hand and reduce the contact area and improve the cushioning performance on the other hand. There are at least 4 arc-shaped notches, which are evenly and equidistantly provided and the force is stable.

[0027] In addition, the TPV buffer liner 30 has a thickness of 0.8-1 mm, which ensures a sufficient buffering effect.

[0028] In summary, the utility model improves the flame retardancy by enclosing the wiring harness core 10 with the inner flame retardant sleeve 20, and strengthens the buffering by covering the TPV buffer liner 30 with a grid on the outside, and finally continues to set the anti-vibration ring 31 on the outside of the TPV buffer liner 30 to further reduce shock and improve stability. The outer sheath 40 enhances wear resistance and prolongs service life.

[0029] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A seismic and flame-retardant automotive wiring harness, characterized in that: include: Multiple wire harness cores; An inner flame retardant sleeve is provided to cover a plurality of the wire harness cores, wherein the outer wall of the inner flame retardant sleeve has a grid groove; A TPV buffer liner coated on the inner flame retardant sleeve, wherein the inner wall of the TPV buffer liner has a grid protrusion embedded in the grid groove; A plurality of anti-seismic rings are arranged on the outer surface of the TPV buffer liner, wherein the anti-seismic rings are provided with arc-shaped notches at equal intervals; An outer sheath is sleeved on the TPV buffer liner.

2. The anti-seismic and flame-retardant automotive wiring harness according to claim 1, characterized in that: The flame retardant fiber is filled between the inner flame retardant sleeve and the plurality of wire harness cores.

3. The anti-seismic and flame-retardant automotive wiring harness according to claim 1, characterized in that: The grid groove has a depth of 1 mm, and the notch expands outwards with an outward slope.

4. The anti-seismic and flame-retardant automotive wiring harness according to claim 1, characterized in that: The height of the anti-vibration ring is 1 mm, and there are at least four arc-shaped notches.

5. The anti-seismic and flame-retardant automotive wiring harness according to claim 1, characterized in that: The thickness of the TPV buffer liner is 0.8-1 mm.