Cleaning equipment for solar cell processing

By designing a solar cell cleaning equipment with symmetrically distributed cleaning rollers and clamps, combined with the gear system and the water pump nozzle system, the problems of insufficient cleaning power and waste of cleaning liquid in the existing cleaning equipment are solved, and stronger cleaning effects and resource savings are achieved.

CN222838799UActive Publication Date: 2025-05-06JIANGSU RUNDA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421182915.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-05-06
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing solar cell cleaning equipment lacks cleaning power and causes a large amount of cleaning liquid to be wasted.

Method used

A cleaning equipment for solar cell processing is designed, using symmetrically distributed cleaning rollers and clamps for cleaning, and the cleaning rollers are driven to rotate through the gear system to enhance the cleaning force. At the same time, the cleaning liquid is sprayed onto the battery cell through the water pump and the nozzle system, and the used cleaning liquid is reused through the filter.

Benefits of technology

It achieves stronger cleaning power for solar cells, reduces the waste of cleaning liquid, and further saves resources by reusing cleaning liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cleaning equipment for solar cell processing, and relates to the technical field of solar cell cleaning. The cleaning device comprises a cleaning box, symmetrically-distributed cleaning rollers are rotationally arranged in the cleaning box, a clamping piece is arranged between the two cleaning rollers, the clamping piece is in a U shape, grooves are formed in the opposite sides of the two ends of the clamping piece, a first bevel gear is rotationally arranged on the upper surface of the cleaning box, and a second bevel gear is rotationally arranged on the lower surface of the cleaning box. A positioning rod is fixedly arranged on the first bevel gear, and a first connecting piece is fixedly arranged at the end, away from the first bevel gear, of the positioning rod. Cleaning liquid is pumped into a second conveying pipe through a water pump and sprayed to the position above the battery piece from a spray head, cleaning rollers can rotate relatively through mutual meshing of gears, the cleaning force is higher, a clamping piece can be driven by a driving mechanism arranged on the cleaning box to do reciprocating motion, and the battery piece can be thoroughly cleaned through the method.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar cell cleaning, in particular to cleaning equipment for processing solar cell sheets. Background Art

[0002] Solar cells are divided into crystalline silicon and amorphous silicon, among which crystalline silicon cells can be divided into single crystal cells and polycrystalline cells. The processing of solar cells is divided into silicon wafer inspection, surface texturing and pickling, diffusion junction, dephosphorus silicon glass, plasma etching and pickling, anti-reflection film coating, screen printing, rapid sintering, etc. Before processing, solar cells need to be cleaned to remove impurities and particles attached to their surface, so as to ensure the normal progress of subsequent processing;

[0003] Existing solar cell cleaning equipment mainly rinses the surface of the cell by spraying cleaning liquid, which is insufficient in cleaning strength, low in efficiency and causes waste of cleaning liquid;

[0004] In view of the above problems, the inventors proposed a cleaning device for processing solar cells to solve the above problems. Utility Model Content

[0005] In order to solve the problem that the existing solar cell cleaning equipment has insufficient cleaning power and causes a large amount of cleaning liquid waste; the purpose of the utility model is to provide a solar cell cleaning equipment for processing.

[0006] To solve the above technical problems, the utility model adopts the following technical solutions: a cleaning device for processing solar cell sheets, comprising a cleaning box, wherein symmetrically distributed cleaning rollers are rotatably arranged in the cleaning box, a clamping member is arranged between two of the cleaning rollers, the clamping member is U-shaped, and grooves are provided on opposite sides of the two ends of the clamping member, a first bevel gear is rotatably arranged on the upper surface of the cleaning box, a positioning rod is fixedly arranged on the first bevel gear, a first connecting member is fixedly arranged on one end of the positioning rod away from the first bevel gear, a second connecting member is rotatably arranged on the upper surface of the end of the first connecting member away from the positioning rod, a connecting rod is rotatably arranged on the lower surface of the second connecting member away from the first connecting member, an end of the connecting rod close to the cleaning roller is fixedly arranged on the clamping member, a feeding plate is arranged on one end of the cleaning box away from the first bevel gear, and one end of the feeding plate is rotatably arranged on the cleaning box.

[0007] Preferably, a rotating rod is rotatably provided at one end of the cleaning box close to the first bevel gear, a second bevel gear is fixedly provided at one end of the rotating rod close to the first bevel gear, the second bevel gear and the first bevel gear are meshed with each other, a large gear is fixedly provided at one end of the rotating rod away from the first bevel gear, a small gear is rotatably provided on one side of the cleaning box close to the large gear, the large gear and the small gear are meshed with each other, and a belt is provided for rotating together between the cleaning roller and the small gear.

[0008] Preferably, a water pump is fixedly provided on one side of the cleaning box close to the gear, a first delivery pipe is fixedly provided on the lower surface of the water pump, an end of the first delivery pipe away from the water pump is fixedly provided inside the cleaning box, a second delivery pipe is fixedly provided on the upper surface of the water pump, an end of the second delivery pipe away from the water pump is fixedly provided on the inner wall of the cleaning box, a plurality of nozzles are fixedly provided on the second delivery pipe, and a filter is fixedly provided inside the cleaning box.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The cleaning liquid is pumped into the second delivery pipe through a water pump and sprayed from the nozzle to the top of the battery cell. The gears are meshed with each other to make the cleaning rollers rotate relative to each other to make the cleaning force stronger. The driving mechanism set on the cleaning box can drive the clamping piece to reciprocate. The above method can thoroughly clean the battery cell;

[0011] 2. The used cleaning liquid will be filtered through the filter and then re-enter the bottom of the cleaning box to achieve the purpose of reuse and prevent waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the structure of the utility model.

[0014] Figure 2 It is a rear view structural schematic diagram of the utility model.

[0015] Figure 3 This is a schematic diagram of the internal structure of the cleaning box of the utility model.

[0016] In the figure: 1. cleaning box; 11. cleaning roller; 12. clamping member; 13. first bevel gear; 14. positioning rod; 15. first connecting member; 16. second connecting member; 17. connecting rod; 18. groove; 2. rotating rod; 21. second bevel gear; 22. large gear; 23. small gear; 24. belt; 25. gear; 26. motor; 3. slide; 31. limit plate; 32. handle; 4. water pump; 41. first conveying pipe; 42. second conveying pipe; 43. nozzle; 5. filter screen; 6. feed plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example: Figure 1-3 As shown, the utility model provides a cleaning device for processing solar cell sheets, comprising a cleaning box 1, in which symmetrically distributed cleaning rollers 11 are rotatably arranged, a clamping member 12 is arranged between the two cleaning rollers 11, the clamping member 12 is U-shaped, and grooves 18 are provided on opposite sides of the two ends of the clamping member 12, a first bevel gear 13 is rotatably arranged on the upper surface of the cleaning box 1, a positioning rod 14 is fixedly arranged on the first bevel gear 13, a first connecting member 15 is fixedly arranged on one end of the positioning rod 14 away from the first bevel gear 13, a second connecting member 16 is rotatably arranged on the upper surface of one end of the first connecting member 15 away from the positioning rod 14, a connecting rod 17 is rotatably arranged on the lower surface of the second connecting member 16 away from the first connecting member 15, one end of the connecting rod 17 close to the cleaning rollers 11 is fixedly arranged on the clamping member 12, a feeding plate 6 is arranged on one end of the cleaning box 1 away from the first bevel gear 13, and one end of the feeding plate 6 is rotatably arranged on the cleaning box 1.

[0019] A rotating rod 2 is rotatably provided at one end of the cleaning box 1 close to the first bevel gear 13, a second bevel gear 21 is fixedly provided at one end of the rotating rod 2 close to the first bevel gear 13, the second bevel gear 21 and the first bevel gear 13 are meshed with each other, a large gear 22 is fixedly provided at one end of the rotating rod 2 away from the first bevel gear 13, a small gear 23 is rotatably provided on one side of the cleaning box 1 close to the large gear 22, the large gear 22 and the small gear 23 are meshed with each other, and a belt 24 is provided for rotating together between a cleaning roller 11 and the small gear 23. The small gear 23 can be driven to rotate by the belt 24. Since the small gear 23 and the large gear 22 are meshed with each other, the large gear 22 will be driven to rotate when the small gear 23 rotates. When the large gear 22 rotates, the second bevel gear 21 is driven to rotate through the rotating rod 2. Since the second bevel gear 21 and the first bevel gear 13 are meshed with each other, the first bevel gear 13 will be driven to rotate when the second bevel gear 21 rotates. When the first bevel gear 13 rotates, the first connecting member 15 will be driven to rotate. Since the second connecting member 16 is rotatably arranged on the upper surface of the first connecting member 15, the second connecting member 16 will move with the first connecting member 15 when the first connecting member 15 rotates. Since the connecting rod 17 is rotatably arranged on the lower surface of the second connecting member 16 and is penetrated in the cleaning box 1, when the second connecting member 16 moves, the connecting rod 17 will drive the clamping member 12 to perform a cyclic reciprocating motion.

[0020] One end of the two cleaning rollers 11 away from the belt 24 is fixedly provided with a gear 25, and the two gears 25 mesh with each other. Through the meshing of the two gears 25, when one of the gears 25 rotates, the other gear 25 rotates relative to it, thereby driving the cleaning rollers 11 to rotate relative to achieve the purpose of cleaning.

[0021] A motor 26 is fixedly arranged at one end of a cleaning roller 11 away from the gear 25, and the motor 26 is fixedly arranged on the side of the cleaning box 1. The motor 26 can provide driving force for one cleaning roller 11, and since two mutually meshing gears 25 are fixedly arranged at one end of the two cleaning rollers 11 away from the motor 26, when one cleaning roller 11 rotates, the other will rotate with it, thereby driving the belt 24 to rotate and drive the pinion 23.

[0022] A symmetrically distributed slide groove 3 is provided at one end of the clamping member 12 away from the connecting rod 17. A limit plate 31 is slidably arranged in the two slide grooves 3. A handle 32 is fixedly arranged on the side of the limit plate 31 away from the clamping member 12. The limit plate 31 can slide up and down through the slide groove 3. When the limit plate 31 is located at the bottom of the slide groove 3, the battery cell in the clamping member 12 can be limited to prevent the battery cell from falling off from the clamping member 12 during the cleaning process. The handle 32 can facilitate the staff to move the limit plate 31.

[0023] A water pump 4 is fixedly provided on one side of the cleaning box 1 close to the gear 25, a first delivery pipe 41 is fixedly provided on the lower surface of the water pump 4, an end of the first delivery pipe 41 away from the water pump 4 is fixedly provided inside the cleaning box 1, a second delivery pipe 42 is fixedly provided on the upper surface of the water pump 4, an end of the second delivery pipe 42 away from the water pump 4 is fixedly provided on the inner wall of the cleaning box 1, a plurality of nozzles 43 are fixedly provided on the second delivery pipe 42, and a filter 5 is fixedly provided inside the cleaning box 1. The cleaning liquid in the cleaning box 1 can be pumped into the second delivery pipe 42 by the water pump 4, sprayed onto the battery cells from the nozzles 43, and the used cleaning liquid will flow into the bottom of the cleaning box 1 again after being filtered by the filter 5, so as to achieve the purpose of reusing the cleaning liquid.

[0024] Working principle: When the battery cell needs to be cleaned, the staff needs to open the feed plate 6 first, then move the limit plate 31 upwards through the handle 32, and then put the battery cell to be cleaned into the groove 18, and then move the limit plate 31 to the bottom of the slide 3 to limit the battery cell, and then start the device. The cleaning liquid at the bottom of the cleaning box 1 will be pumped into the second delivery pipe 42 through the water pump 4 and sprayed onto the battery cell from the nozzle 43. At the same time, the cleaning roller 11 rotates under the drive of the motor 26. Since the two gears 25 are meshed with each other, the two cleaning rollers 11 will rotate relative to each other. When the cleaning roller 11 rotates, it will drive the belt 24 to rotate. The rotation of the belt 24 will drive the small gear 23. When the small gear 23 rotates, the large gear 22 meshed with it will rotate accordingly. When the large gear 22 rotates, it will drive the second bevel gear 21 and the first bevel gear 13 meshing therewith to rotate. When the first bevel gear 13 rotates, it will drive the first connecting member 15 to rotate. Since the second connecting member 16 is rotatably arranged on the upper surface of the first connecting member 15, when the first connecting member 15 rotates, the second connecting member 16 will move with the first connecting member 15. Since the connecting rod 17 is rotatably arranged on the lower surface of the second connecting member 16 and is penetrated in the cleaning box 1, when the second connecting member 16 moves, the connecting rod 17 will drive the clamping member 12 to perform a cyclic reciprocating motion. The battery cell can be thoroughly cleaned by the above method; the used cleaning liquid will be filtered through the filter net 5 and then re-enter the bottom of the cleaning box 1, so as to achieve the purpose of reuse and prevent waste.

[0025] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A cleaning device for processing solar cell sheets, comprising a cleaning box (1), characterized in that: The cleaning box (1) is provided with symmetrically distributed cleaning rollers (11) for rotation, a clamping member (12) is provided between the two cleaning rollers (11), the clamping member (12) is U-shaped, and grooves (18) are provided on opposite sides of the two ends of the clamping member (12), a first bevel gear (13) is rotatably provided on the upper surface of the cleaning box (1), a positioning rod (14) is fixedly provided on the first bevel gear (13), and a first connecting rod (14) is fixedly provided on the end of the positioning rod (14) away from the first bevel gear (13) A second connecting member (16) is rotatably provided on the upper surface of one end of the first connecting member (15) away from the positioning rod (14), a connecting rod (17) is rotatably provided on the lower surface of the second connecting member (16) away from the first connecting member (15), one end of the connecting rod (17) close to the cleaning roller (11) is fixedly provided on the clamping member (12), and a feed plate (6) is provided on the end of the cleaning box (1) away from the first bevel gear (13), and one end of the feed plate (6) is rotatably provided on the cleaning box (1).

2. A solar cell processing cleaning device as claimed in claim 1, characterized in that: A rotating rod (2) is rotatably provided at one end of the cleaning box (1) close to the first bevel gear (13); a second bevel gear (21) is fixedly provided at one end of the rotating rod (2) close to the first bevel gear (13); the second bevel gear (21) and the first bevel gear (13) are meshed with each other; a large gear (22) is fixedly provided at one end of the rotating rod (2) away from the first bevel gear (13); a small gear (23) is rotatably provided at one side of the cleaning box (1) close to the large gear (22); the large gear (22) and the small gear (23) are meshed with each other; and a belt (24) is provided between the cleaning roller (11) and the small gear (23) for common rotation.

3. A solar cell processing cleaning device as claimed in claim 1, characterized in that: A gear (25) is fixedly provided at one end of the two cleaning rollers (11) away from the belt (24), and the two gears (25) are meshed with each other.

4. A solar cell processing cleaning device as claimed in claim 3, characterized in that: A motor (26) is fixedly arranged at one end of the cleaning roller (11) away from the gear (25), and the motor (26) is fixedly arranged on the side of the cleaning box (1).

5. A solar cell processing cleaning device as claimed in claim 1, characterized in that: The clamping member (12) is provided with symmetrically distributed sliding grooves (3) at one end away from the connecting rod (17), and a limit plate (31) is slidably disposed in two of the sliding grooves (3).

6. A solar cell processing cleaning device as claimed in claim 5, characterized in that: A handle (32) is fixedly provided on a side of the limiting plate (31) away from the clamping member (12).

7. A solar cell processing cleaning device as claimed in claim 1, characterized in that: A water pump (4) is fixedly arranged on one side of the cleaning box (1) close to the gear (25); a first delivery pipe (41) is fixedly arranged on the lower surface of the water pump (4); an end of the first delivery pipe (41) away from the water pump (4) is fixedly arranged inside the cleaning box (1); a second delivery pipe (42) is fixedly arranged on the upper surface of the water pump (4); an end of the second delivery pipe (42) away from the water pump (4) is fixedly arranged on the inner wall of the cleaning box (1); and a plurality of nozzles (43) are fixedly arranged on the second delivery pipe (42).

8. A solar cell processing cleaning device as claimed in claim 1, characterized in that: A filter screen (5) is fixedly arranged in the cleaning box (1).