Photovoltaic unshielded frame structure
By using L-shaped rubber pads and vacuum fixing technology in the photovoltaic frame structure, the problem of waste of light resources caused by the space occupied by existing photovoltaic frames is solved, and the stable fixation of the photovoltaic panels and the maximum light area are achieved.
Patent Information
- Application Number
- CN202421480238.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing photovoltaic borders occupy a large space during installation, resulting in wasted light resources.
Adopting an unblocked photovoltaic frame structure, by setting an L-shaped rubber pad on the frame body, and using a pump pipe and a one-way valve to form a vacuum environment, the photovoltaic panel is tightly attached to the rubber pad, so as to achieve fixation without obstruction.
It effectively avoids the occlusion of the photovoltaic frame on the surface of the photovoltaic panel, increases the light area, avoids waste of resources, and improves the practical performance of installation.
Smart Images

Figure CN222839624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic frames, in particular to a photovoltaic unshielded frame structure. Background Art
[0002] When constructing existing photovoltaic roofs, in order to make full use of the roof area, multiple photovoltaic panels are generally connected together to form a complete lighting area and fully cover the roof. Since the existing photovoltaic panels are evenly installed with corresponding frames on the edges, the frames are used to protect the core components of the photovoltaic panels in the middle, and corresponding connection and installation structures are set on the frames to connect and install the photovoltaic panels.
[0003] However, the existing photovoltaic frames have the following main disadvantages during use: in order to increase the stability of the photovoltaic panel, the frame width is generally set to be relatively wide, and a part of the frame covers the surface of the photovoltaic panel, causing the frame to occupy a larger space, thereby causing a waste of lighting resources. Therefore, there is room for improvement. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted by the utility model is: a photovoltaic unobstructed frame structure, including: a main body mechanism, the main body mechanism includes a frame body, a side panel fixed at the top of the frame body, an L-shaped rubber pad embedded in the frame body and the side panel, an exhaust pipe fixed at one side of the frame body and connected to the inner cavity of the frame body, a one-way valve installed on the inner wall of the exhaust pipe, a plurality of air pressure sensors installed at the bottom end of the frame body and extending into the inner cavity of the frame body, and a photovoltaic panel body attached to the top of the L-shaped rubber pad.
[0006] The L-shaped rubber pad includes a bottom pad layer embedded in the top of the frame body, a side pad layer whose end is integrally connected to the bottom pad layer and embedded in the side panel, and a semicircular protrusion integrally fixed to the top of the side pad layer. The top of the bottom pad layer is provided with a plurality of circular grooves in an array, and the bottom end of the bottom pad layer is provided with a flow channel extending into the inner cavity of the frame body, one end of the flow channel is connected to the circular groove, and the other end is connected to the inner cavity of the frame body.
[0007] In a preferred example, the utility model can be further configured as follows: a plurality of reinforcing ribs are arranged in an array on the inner wall of the frame body, a first dovetail groove is opened at the top of the frame body, and a second dovetail groove is opened on the inner side surface of the side plate.
[0008] In a preferred example, the utility model can be further configured as follows: a first dovetail strip is provided at the bottom end of the bottom cushion layer, the first dovetail strip is embedded in a first dovetail groove, and a second dovetail strip is provided on the side cushion layer, the second dovetail strip is embedded in a second dovetail groove.
[0009] In a preferred example, the utility model can be further configured as follows: a wave-shaped protrusion is provided on one side of the side cushion layer.
[0010] In a preferred example, the utility model can be further configured as follows: the one-way valve includes an annular seat fixed on the inner wall of the exhaust pipe, support rods fixed in an array on the inner wall of the exhaust pipe, a base plate fixed to the ends of the support rods, a spring with one end fixed to the base plate, and a sealing ball fixed to the other end of the spring and close to the annular seat.
[0011] In a preferred example, the utility model can be further configured as follows: a hemispherical groove is opened on the annular seat, a through hole is opened on the inner wall of the hemispherical groove to pass through the annular seat, the sealing ball is embedded in the hemispherical groove, and a rubber cushion layer is provided on the inner wall of the hemispherical groove.
[0012] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0013] 1. In the utility model, an L-shaped rubber pad is arranged on the frame body, and a plurality of circular grooves are provided in an array on the L-shaped rubber pad, the circular grooves are connected with the inner cavity of the frame body through a flow channel, and an exhaust pipe connected with the frame body is arranged on one side of the frame body, and a one-way valve is installed in the exhaust pipe. When in use, the photovoltaic panel body is placed on the L-shaped rubber pad, the vacuum pumping device is connected with the exhaust pipe, the vacuum pumping device is started, and the air in the inner cavity of the frame body is extracted, that is, the air in the circular groove is extracted to form a vacuum environment. Due to the effect of atmospheric pressure, the photovoltaic panel body can be tightly attached to the L-shaped rubber pad under the effect of air pressure to complete the installation of the photovoltaic frame. Moreover, due to the fixation by vacuum adsorption, the frame body will not cause shading to the frame of the photovoltaic panel, effectively ensuring the illumination area of the photovoltaic panel surface, avoiding the waste of photovoltaic resources caused by the shading of the photovoltaic frame, and further increasing the practical performance.
[0014] 2. In the utility model, a first dovetail groove is opened at the top of the frame body, and a second dovetail groove is opened on the side panel. The L-shaped rubber pad is embedded in the first dovetail groove and the second dovetail groove by an interlocking manner, which is convenient for the replacement of the L-shaped rubber pad and further increases the practical performance. At the same time, a plurality of air pressure sensors extending into the inner cavity of the frame body are installed at the bottom end of the frame body. The air pressure changes in the inner cavity of the frame body are monitored in real time by the air pressure sensors and transmitted to the upper computer, which is convenient for the staff to detect the stability of the fixation between the photovoltaic panel body and the frame body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the exploded structure of the utility model;
[0017] Figure 3 It is a cross-sectional schematic diagram of the utility model;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 5 It is a cross-sectional schematic diagram of an L-shaped rubber pad of the utility model.
[0020] Reference numerals:
[0021] 100. Main body; 110. Frame body; 111. Reinforcing ribs; 112. First dovetail groove; 120. Side panel; 121. Second dovetail groove; 130. L-shaped rubber pad; 131. Bottom cushion; 1311. First dovetail strip; 1312. Circular groove; 1313. Flow channel; 132. Side cushion; 1321. Wave-shaped protrusion; 1322. Second dovetail strip; 133. Semicircular protrusion; 140. Exhaust pipe; 150. One-way valve; 151. Annular seat; 152. Support rod; 153. Bottom plate; 154. Spring; 155. Sealing ball; 160. Air pressure sensor; 170. Photovoltaic panel body. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0023] Some embodiments of the present invention are described below in conjunction with the accompanying drawings.
[0024] Embodiment 1:
[0025] Combination Figure 1-5 As shown, this embodiment provides a photovoltaic unobstructed frame structure, including: a main body mechanism 100.
[0026] Among them, the main body mechanism 100 includes a frame body 110, a side panel 120 fixed at the top of the frame body 110, an L-shaped rubber pad 130 embedded in the frame body 110 and the side panel 120, an exhaust pipe 140 fixed at one side of the frame body 110 and connected to the inner cavity of the frame body 110, a one-way valve 150 installed on the inner wall of the exhaust pipe 140, a plurality of air pressure sensors 160 installed at the bottom end of the frame body 110 and extending into the inner cavity of the frame body 110, and a photovoltaic panel body 170 attached to the top of the L-shaped rubber pad 130.
[0027] The frame body 110 is made of aluminum alloy material, which has the advantages of high strength and light weight. A plurality of reinforcing ribs 111 are arranged in an array on the inner wall of the frame body 110 to further enhance the strength of the frame body 110. The side panel 120 is fixed to the top of the frame body 110 to limit the photovoltaic panel body 170 and ensure the stability of the photovoltaic panel body 170.
[0028] The L-shaped rubber pad 130 is used to fix the photovoltaic panel body 170 and increase the sealing between the photovoltaic panel body 170 and the frame body 110 to prevent rainwater from seeping in. It includes a bottom cushion layer 131 embedded in the top of the frame body 110, a side cushion layer 132 whose end is integrally connected to the bottom cushion layer and embedded on the side plate 120, and a semicircular protrusion 133 integrally fixed to the top of the side cushion layer 132. A plurality of circular grooves 1312 are arranged in an array at the top of the bottom cushion layer 131, and a flow channel 1313 is provided at the bottom end of the bottom cushion layer 131 to extend into the inner cavity of the frame body 110. The flow channel 1313 extends into the inner cavity of the frame body 110. One end of 313 is connected to the circular groove 1312, and the other end is connected to the inner cavity of the frame body 110. When the bottom end of the photovoltaic panel body 170 is close to the surface of the bottom cushion layer 131, the vacuum device extracts the air from the inner cavity of the frame body 110 through the exhaust pipe 140, that is, the air in the circular groove 1312 is extracted through the flow channel 1313 to form a vacuum environment. At this time, under the action of atmospheric pressure, the photovoltaic panel body 170 can be tightly attached to the bottom cushion layer 131, thereby achieving fixation between the photovoltaic panel body 170 and the frame body 110 without blocking the surface of the top of the photovoltaic panel body 170.
[0029] A wavy protrusion 1321 is provided on one side of the side cushion layer 132 to ensure the sealing performance between the photovoltaic panel body 170 and the side panel 120. The semicircular protrusion 133 is used to seal the edge of the photovoltaic panel body 170 to prevent rainwater from seeping into the gap between the side cushion layer 132 and the photovoltaic panel, thereby further improving the waterproof effect.
[0030] In addition, a first dovetail groove 112 is opened at the top of the frame body 110, a second dovetail groove 121 is opened on the inner side of the side panel 120, a first dovetail strip 1311 is arranged at the bottom end of the bottom cushion layer 131, the first dovetail strip 1311 is embedded in the first dovetail groove 112, and a second dovetail strip 1322 is arranged on the side cushion layer 132, the second dovetail strip 1322 is embedded in the second dovetail groove 121, thereby facilitating the installation and disassembly of the L-shaped rubber pad 130, that is, facilitating the replacement operation of the L-shaped rubber pad 130.
[0031] The exhaust pipe 140 is used to connect with the vacuum pumping device to facilitate vacuuming the frame body 110 and the inner cavity of the circular groove 1312. The one-way valve 150 is fixed on the inner wall of the exhaust pipe 140 to prevent external air from entering the inner cavity of the frame through the exhaust pipe 140 and destroying the vacuum environment.
[0032] The one-way valve 150 includes an annular seat 151 fixed on the inner wall of the exhaust pipe 140, a support rod 152 fixed in an array on the inner wall of the exhaust pipe 140, a base plate 153 fixed on the end of the support rod 152, a spring 154 with one end fixed on the base plate 153, and a sealing ball 155 fixed on the other end of the spring 154 and close to the annular seat 151. A hemispherical groove is provided on the annular seat 151, and a through hole is provided on the inner wall of the hemispherical groove to pass through the annular seat 151 to facilitate the passage of air flow in the frame. The sealing ball 155 is embedded in the hemispherical groove to seal the through hole to prevent outside air from entering the inner cavity of the frame body 110, and a rubber cushion layer is provided on the inner wall of the hemispherical groove to further improve the sealing performance between the sealing ball 155 and the inner wall of the hemispherical groove. The support rod 152 is used to fix the base plate 153, the base plate 153 is used to install the spring 154, and the spring 154 is used to keep the sealing ball 155 embedded in the hemispherical groove.
[0033] The air pressure sensor 160 is used to monitor the air pressure changes in the inner cavity of the frame body 110 in real time and transmit it to the host computer. The staff can judge whether there is looseness between the photovoltaic panel body 170 and the frame body 110 based on the air pressure changes in the frame body 110. When the air pressure in the frame body 110 is higher than the atmospheric pressure, the fixation of the photovoltaic panel body 170 fails. When the air pressure in the frame body 110 is lower than the atmospheric pressure, the fixation of the photovoltaic panel body 170 remains stable.
[0034] The working principle and use process of the utility model are as follows: when in use, clean the bottom end surface of the photovoltaic panel body 170, place it on the L-shaped rubber pad 130, connect the vacuum device with the exhaust pipe 140, start the vacuum device, and extract the air in the inner cavity of the frame body 110, that is, the air in the circular groove 1312 is extracted together through the flow channel 1313 to form a vacuum environment. At this time, under the action of atmospheric pressure, the photovoltaic panel body 170 is tightly pressed on the L-shaped rubber pad 130 to complete the fixation of the photovoltaic panel body 170 and the photovoltaic frame. After completion, disconnect the vacuum device and the exhaust pipe 140. When the air is pumped out, under the action of air pressure, the sealing ball 155 moves to the side of the bottom plate 153, so that the annular seat 151 opens to facilitate the passage of air. When the air is pumped out, the spring 154 releases its elastic force, driving the sealing ball 155 to stick to the annular seat 151 and close the air pump 140, thereby ensuring the stability of the vacuum environment in the inner cavity of the frame body 110. The air pressure sensor 160 monitors the air pressure changes in the inner cavity of the frame body 110 in real time and transmits it to the upper computer. The staff can judge whether there is looseness between the photovoltaic panel body 170 and the frame body 110 based on the air pressure changes in the frame body 110.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A photovoltaic unobstructed frame structure, comprising: The main body mechanism (100) is characterized in that the main body mechanism (100) comprises a frame body (110), a side plate (120) fixed to the top of the frame body (110), an L-shaped rubber pad (130) embedded in the frame body (110) and the side plate (120), an exhaust pipe (140) fixed to one side of the frame body (110) and connected to the inner cavity of the frame body (110), a one-way valve (150) installed on the inner wall of the exhaust pipe (140), a plurality of air pressure sensors (160) installed at the bottom end of the frame body (110) and extending into the inner cavity of the frame body (110), and a photovoltaic panel body (170) attached to the top of the L-shaped rubber pad (130); The L-shaped rubber pad (130) comprises a bottom pad layer (131) embedded in the top of the frame body (110), a side pad layer (132) whose end is integrally connected to the bottom pad layer and embedded in the side plate (120), and a semicircular protrusion (133) integrally fixed to the top of the side pad layer (132); the top of the bottom pad layer (131) is provided with a plurality of circular grooves (1312) in an array; the bottom end of the bottom pad layer (131) is provided with a flow channel (1313) extending into the inner cavity of the frame body (110); one end of the flow channel (1313) is connected to the circular groove (1312), and the other end is connected to the inner cavity of the frame body (110).
2. A photovoltaic unobstructed frame structure according to claim 1, characterized in that: A plurality of reinforcing ribs (111) are arranged in an array on the inner wall of the frame body (110), a first dovetail groove (112) is formed at the top of the frame body (110), and a second dovetail groove (121) is formed on the inner side surface of the side plate (120).
3. A photovoltaic unobstructed frame structure according to claim 2, characterized in that: A first dovetail strip (1311) is provided at the bottom end of the bottom cushion layer (131), the first dovetail strip (1311) being embedded in the first dovetail groove (112), and a second dovetail strip (1322) is provided on the side cushion layer (132), the second dovetail strip (1322) being embedded in the second dovetail groove (121).
4. The photovoltaic unobstructed frame structure according to claim 1, characterized in that: A wave-shaped protrusion (1321) is provided on one side of the side cushion layer (132).
5. The photovoltaic unobstructed frame structure according to claim 1, characterized in that: The one-way valve (150) comprises an annular seat (151) fixed on the inner wall of the exhaust pipe (140), support rods (152) fixed in an array on the inner wall of the exhaust pipe (140), a base plate (153) fixed to the ends of the support rods (152), a spring (154) with one end fixed to the base plate (153), and a sealing ball (155) fixed to the other end of the spring (154) and in close contact with the annular seat (151).
6. A photovoltaic unobstructed frame structure according to claim 5, characterized in that: The annular seat (151) is provided with a hemispherical groove, the inner wall of the hemispherical groove is provided with a through hole passing through the annular seat (151), the sealing ball (155) is embedded in the hemispherical groove, and a rubber cushion layer is provided on the inner wall of the hemispherical groove.