Spraying, washing and cleaning device for colored aluminum pigment coated reaction kettle

By designing a spray rinsing and cleaning device for colored aluminum pigment coated reactor, the material problem of difficulty in cleaning the inner side wall and inner top wall of the reactor in the prior art is solved, and efficient cleaning of the inner side wall and inner top wall of the kettle body is achieved, and the cleaning needs of different ranges is adapted.

CN222842099UActive Publication Date: 2025-05-09HEFEI SUNRISE PIGMENTS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421545255.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-09
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, the reactor body generally does not have a spray-rinsing and cleaning structure, and it is difficult to clean the materials accumulated in blocks and clusters on the inner side wall and inner top wall of the kettle body at the same time.

Method used

A spray rinsing and cleaning device for a color aluminum pigment coated reactor is designed, including a pipe latch removably connected to the inner side wall of the kettle body, an annular flushing member stuck to the top of the pipe latch, an infusion assembly for inputting cleaning liquid to the annular flushing member, and an adjusting cleaning assembly provided on the agitating shaft for cleaning the inner side wall and the inner top wall of the kettle body. There are nozzles or spray holes evenly distributed on the annular flushing member, and the liquid flow column faces the inner side wall and the inner top wall of the kettle body, and is cleaned by the agitating shaft.

Benefits of technology

Simultaneous cleaning of the inner side wall and inner top wall of the reactor body is realized, and the aluminum pigment materials adhered to the inner side wall and inner top wall of the reactor body can be effectively cleaned, improving cleaning efficiency, and the adjustable angle of the adjustable cleaning component is suitable for different ranges of cleaning needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222842099U_ABST
    Figure CN222842099U_ABST
Patent Text Reader

Abstract

The utility model relates to a spraying, washing and cleaning device for a colored aluminum pigment coated reaction kettle, which comprises a kettle body and a stirring rotating shaft, the spraying, flushing and cleaning device comprises a plurality of pipeline clamping seats detachably connected to the inner side wall of the kettle body, annular flushing parts clamped to the tops of the pipeline clamping seats, a liquid conveying assembly used for conveying cleaning liquid into the annular flushing parts, and an adjustable cleaning assembly arranged on the stirring rotating shaft and used for cleaning the inner side wall and the inner top wall of the kettle body. According to the utility model, the inner side wall and the inner top wall of the kettle body are flushed through a liquid flow column sprayed by the nozzle or the spraying hole on the annular flushing piece, so that the straight section is in contact with the inner side wall of the kettle body, and the arc-shaped section is in contact with the arc-shaped inner top wall of the kettle body; the straight section and the arc-shaped section are driven by the stirring rotating shaft to rotate, so that the inner side wall and the inner top wall of the kettle body can be cleaned at the same time, and aluminum pigment materials adhered to the inner side wall and the inner top wall of the kettle body are cleaned up.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum pigment production and processing equipment, and in particular relates to a spraying, flushing and cleaning device for a color aluminum pigment coating reaction kettle. Background Art

[0002] A reaction kettle is generally used in the process of coating, coloring and modification of aluminum pigments. The reaction kettle generally includes a kettle body, a sealing door arranged on the kettle body, a stirring motor, a stirring shaft, a stirring paddle arranged on the stirring shaft, a liquid inlet pipe, a liquid discharge pipe, etc. During use, the aluminum pigment is poured into the kettle body, and the coating agent is dripped through the liquid inlet pipe, and the aluminum pigment material (aluminum silver paste) is stirred. Due to the special operation of dripping the coating agent and the material splashing during the stirring process, the splashed material will adhere to the top wall and side wall of the kettle body, especially the top wall. The material on the inner side wall of the kettle body will generally fall off gradually with stirring, but for the material adhered to the top wall of the kettle body, it is easy to accumulate into blocks and clumping and adhere to the top wall of the kettle body. After accumulating to a certain extent, it will fall into the modified product in blocks and clumping, which will affect the quality of the product. Therefore, it is necessary to clean the splashed and adhered materials on the inner side wall and inner top wall of the kettle body in time.

[0003] The kettle body in the prior art generally does not have a structure for spraying, flushing and cleaning. Generally, cleaning liquid is directly injected into the kettle body, and the rotation of the stirring shaft and the stirring paddle drives the cleaning liquid to flow and fluctuate to a large extent, thereby cleaning the inner side wall and the inner top wall of the kettle body. In order to enable the cleaning liquid to flow and fluctuate to a large extent, a large space is required between the liquid surface and the inner top wall of the kettle body. In this case, the inner top wall of the kettle body is not easily exposed to the fast-flowing cleaning liquid. As a result, this cleaning method is difficult to clean the material on the inner top wall of the kettle body. Utility Model Content

[0004] The purpose of the utility model is to provide a spray flushing and cleaning device for a colored aluminum pigment coated reactor in order to solve the above-mentioned problem, aiming to solve the technical problem in the prior art that the reactor body generally does not have a spray flushing and cleaning structure, making it difficult to simultaneously clean the materials accumulated in blocks and clusters on the inner side walls and the inner top wall of the reactor body.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A spray flushing cleaning device for a color aluminum pigment coated reactor, the reactor comprising a reactor body, a stirring shaft, a stirring paddle arranged on the stirring shaft, and a discharge pipe, the spray flushing cleaning device comprising a plurality of pipe clamping seats detachably connected to the inner wall of the reactor body, an annular flushing piece clamped on the top of the pipe clamping seat, an infusion component for inputting cleaning liquid into the annular flushing piece, an adjustable cleaning component arranged on the stirring shaft for cleaning the inner wall and inner top wall of the reactor body, and a plurality of nozzles or spray holes evenly distributed on the annular flushing piece.

[0007] As a further optimization solution of the utility model, the liquid flow column sprayed from the nozzle and the spray hole is directed toward the inner side wall and the inner top wall of the kettle body.

[0008] As a further optimization scheme of the utility model, the annular flushing member includes a plurality of annular flushing pipes with successively decreasing diameters, the infusion assembly includes a storage box, a liquid delivery pump connected to the output end of the storage box, and a plurality of flushing connecting pipes arranged on the kettle body, each of the flushing connecting pipes is provided with a switch valve;

[0009] The output end of the liquid delivery pump is connected to the input end of the flushing connection pipe;

[0010] The output end of the flushing connection pipe is connected to each annular flushing pipe through a multi-head delivery pipe.

[0011] As a further optimization solution of the utility model, a plurality of rows of pipe clamping grooves are provided on the pipe clamping seat, and the annular flushing pipes correspond to the pipe clamping grooves one by one and are clamped into the inside of the pipe clamping grooves.

[0012] As a further optimization solution of the utility model, the annular flushing pipeline is composed of at least two arc-shaped pipelines separated from each other.

[0013] As a further optimization scheme of the utility model, the adjustable cleaning assembly includes a connecting sleeve detachably connected to the stirring shaft, two vertical connecting rods symmetrically arranged and detachably connected to the connecting sleeve, a transverse connecting rod connected to the vertical connecting rod, and an adjustable brush connected to the transverse connecting rod;

[0014] The vertical connecting rod is slidably adjusted up and down relative to the connecting sleeve.

[0015] As a further optimization scheme of the utility model, the adjustable brush includes a straight section connected to the transverse connecting rod, an arc section rotatably connected to the top of the straight section, a fixing knob for fixing the straight section and the arc section, and a cleaning brush provided on the straight section and the arc section for cleaning the wall of the kettle body.

[0016] As a further optimization solution of the utility model, the connecting sleeve includes two connecting plate bodies detachably connected to the outer wall of the stirring shaft, and a mounting groove provided on the connecting plate bodies for the vertical connecting rod to slide up and down.

[0017] The beneficial effects of the utility model are:

[0018] 1) The utility model uses the nozzle or the spray hole on the annular washing part to spray the liquid flow column to wash the inner side wall and the inner top wall of the kettle body, so that the straight section contacts the inner side wall of the kettle body and the arc section contacts the arc-shaped inner top wall of the kettle body. Driven by the stirring shaft, the straight section and the arc section rotate to clean the inner side wall and the inner top wall of the kettle body at the same time, thereby cleaning the aluminum pigment material adhering to the inner side wall and the inner top wall of the kettle body;

[0019] 2) The angle between the straight section and the arc section in the utility model can be adjusted, so that the inner side wall and the inner top wall of the kettle body can be cleaned simultaneously, and a larger range of the inner side wall of the kettle body can be cleaned. The utility model has a wide range of applications and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 2 It is a front cross-sectional view of the pipeline clamping seat of the utility model.

[0022] Figure 3 It is a top view of the pipeline clamping seat, flushing pipeline and multi-head conveying pipeline of the utility model.

[0023] Figure 4 It is a top view of the connecting sleeve of the utility model.

[0024] Figure 5 It is a schematic diagram of the overall structure of the adjustable cleaning component (different angle states between the straight section and the arc section) of the utility model.

[0025] In the figure: 1. flushing connecting pipe; 2. pipe clamping seat; 21. pipe clamping groove; 3. annular flushing part; 4. storage box; 5. liquid delivery pump; 6. connecting sleeve; 61. connecting plate; 62. mounting groove; 7. vertical connecting rod; 8. horizontal connecting rod; 9. adjustable brush; 91. straight section; 92. arc section; 93. fixing knob; 94. cleaning brush; 10. multi-head delivery pipeline; 11. switch valve. DETAILED DESCRIPTION

[0026] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0027] like Figure 1-5 As shown, a spray flushing and cleaning device for a color aluminum pigment coated reactor, the reactor includes a reactor body and a stirring shaft, the spray flushing and cleaning device includes a plurality of pipe clamping seats 2 detachably connected to the inner wall of the reactor body, an annular flushing member 3 clamped on the top of the pipe clamping seat 2, an infusion component for inputting cleaning liquid into the annular flushing member 3, and an adjustable cleaning component arranged on the stirring shaft for cleaning the inner wall and inner top wall of the reactor body, and a plurality of nozzles or spray holes are evenly distributed on the annular flushing member 3.

[0028] It should be noted that, in this embodiment, a sealing door is hinged on the top of the kettle body to facilitate the disassembly of the pipe clamping seat 2, the annular flushing piece 3, the connecting sleeve 6, the vertical connecting rod 7, etc.

[0029] Preferably, the liquid flow column sprayed from the nozzle and the spray hole is directed toward the inner side wall and the inner top wall of the kettle body, and the inner side wall and the inner top wall of the kettle body are flushed by the liquid flow column sprayed from the nozzle and the spray hole.

[0030] Preferably, the annular flushing member 3 comprises a plurality of annular flushing pipes with successively decreasing diameters, the infusion assembly comprises a storage box 4, a liquid delivery pump 5 connected to the output end of the storage box 4, and a plurality of flushing connecting pipes 1 arranged on the kettle body, each of the flushing connecting pipes 1 being provided with a switch valve 11;

[0031] The output end of the liquid delivery pump 5 is connected to the input end of the flushing connection pipe 1;

[0032] The output end of the flushing connection pipe 1 is connected to each annular flushing pipe through a multi-head delivery pipe 10.

[0033] In this embodiment, the storage box 4 is used to store cleaning liquid. The cleaning liquid inside the storage box 4 is pumped to the flushing connecting pipe 1, the multi-head delivery pipeline 10, and the inside of the annular flushing part 3 by the liquid delivery pump 5, and then sprayed to the inner side wall and the inner top wall of the kettle body through the nozzle or the spray hole on the annular flushing part 3 to achieve the flushing effect.

[0034] Preferably, the pipe clamping seat 2 is provided with a plurality of rows of pipe clamping grooves 21 , and the annular flushing pipe corresponds to the pipe clamping grooves 21 one by one and is clamped into the inside of the pipe clamping grooves 21 for stably clamping and fixing the annular flushing pipe.

[0035] Preferably, the annular flushing pipe is composed of at least two arc-shaped pipes separated from each other, and the annular flushing pipe is easy to disassemble and remove.

[0036] Preferably, the adjustable cleaning assembly comprises a connecting sleeve 6 detachably connected to the stirring shaft, two vertical connecting rods 7 symmetrically arranged and detachably connected to the connecting sleeve 6, a transverse connecting rod 8 connected to the vertical connecting rod 7, and an adjustable brush 9 connected to the transverse connecting rod 8;

[0037] The vertical connecting rod 7 is slidably adjusted up and down relative to the connecting sleeve 6 .

[0038] Preferably, the adjustable brush 9 includes a straight section 91 connected to the transverse connecting rod 8, an arc section 92 rotatably connected to the top of the straight section 91, a fixing knob 93 for fixing the straight section 91 and the arc section 92, and a cleaning brush 94 provided on the straight section 91 and the arc section 92 for cleaning the wall of the kettle body.

[0039] It should be noted that, in this embodiment, the adjustable brush 9 is generally installed as follows: Figure 1 As shown, it is used to clean the inner side wall and the inner top wall of the kettle body. If it is necessary to clean the side wall of a larger range of the kettle body in a longer period, it can also be adjusted to Figure 5 The left side status is Figure 1 At a point below, the connecting sleeve 6, the vertical connecting rod 7, the horizontal connecting rod 8 and the adjustable brush 9 are installed.

[0040] When in use, the angle between the straight section 91 and the arc section 92 can be adjusted, so as to facilitate the cooperation between the nozzle and the spray hole to spray the liquid column to wash the inner side wall and the inner top wall of the kettle body. Figure 5 In the state shown on the right, the straight section 91 can clean the inner side wall of the kettle body, and the arc section 92 can clean the top wall of the arc-shaped kettle body. Figure 5 In the state shown on the left, the side wall of the kettle body can be cleaned within a larger range.

[0041] It should be noted that if the straight section 91 and the arc section 92 are adjusted as follows Figure 5In the state shown on the left, it is necessary to open the sealing door on the kettle body, first install the connecting sleeve 6 on the outer wall of the stirring shaft, adjust the angles of the straight section 91 and the arc section 92, and then connect and fix the vertical connecting rod 7 connected to the adjustable brush 9 on the connecting sleeve 6; then install the pipe clamping seat 2 on the inner wall of the flushing connecting pipe 1, and clamp the annular flushing part 3 to the inside of the pipe clamping groove 21. At this time, it is necessary to ensure that the pipe clamping seat 2 and the annular flushing part 3 will not hinder the adjustable brush 9 when the adjustable brush 9 rotates; or do not install the pipe clamping seat 2 and the annular flushing part 3, and directly transport the cleaning liquid into the kettle body through the flushing connecting pipe 1, and then cooperate with Figure 5 The straight section 91 and the arc section 92 in the state shown on the left rotate to clean the inner side wall of the kettle body.

[0042] Preferably, the connecting sleeve 6 includes two connecting plate bodies 61 detachably connected to the outer wall of the stirring shaft, and a mounting groove 62 provided on the connecting plate body 61 for the vertical connecting rod 7 to slide up and down. The two connecting sleeves 6 are connected and fixed by connecting bolts and connecting nuts, and the vertical connecting rod 7 can be moved downward and adjusted relative to the mounting groove 62, thereby driving the transverse connecting rod 8 and the adjustable brush 9 to move downward and adjust together, and then the vertical connecting rod 7 is connected and fixed to the connecting plate body 61 by fixing bolts.

[0043] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A spraying, flushing and cleaning device for a color aluminum pigment coating reactor, the reactor comprising a reactor body and a stirring shaft, characterized in that: The spray flushing cleaning device comprises a plurality of pipe clamping seats (2) detachably connected to the inner wall of the kettle body, an annular flushing member (3) clamped on the top of the pipe clamping seat (2), an infusion component for inputting cleaning liquid into the annular flushing member (3), and an adjustable cleaning component arranged on the stirring shaft for cleaning the inner wall and the inner top wall of the kettle body, wherein the annular flushing member (3) is evenly distributed with a plurality of nozzles or spray holes.

2. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 1, characterized in that: The liquid flow column sprayed from the nozzle and the spray hole is directed toward the inner side wall and the inner top wall of the kettle body.

3. The spraying, flushing and cleaning device for a colored aluminum pigment coating reactor according to claim 1, characterized in that: The annular flushing member (3) comprises a plurality of annular flushing pipes with successively decreasing diameters, the infusion assembly comprises a storage box (4), a liquid delivery pump (5) connected to the output end of the storage box (4), and a plurality of flushing connecting pipes (1) arranged on the kettle body, each of the flushing connecting pipes (1) being provided with a switch valve (11); The output end of the liquid delivery pump (5) is connected to the input end of the flushing connection pipe (1); The output end of the flushing connection pipe (1) is connected to each annular flushing pipe via a multi-head delivery pipe (10).

4. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 3 is characterized in that: The pipe clamping seat (2) is provided with a plurality of rows of pipe clamping grooves (21), and the annular flushing pipes correspond to the pipe clamping grooves (21) one by one and are clamped into the inside of the pipe clamping grooves (21).

5. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 4, characterized in that: The annular flushing pipeline is composed of at least two arc-shaped pipelines separated from each other.

6. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 1, characterized in that: The adjustable cleaning assembly comprises a connecting sleeve (6) detachably connected to the stirring shaft, two vertical connecting rods (7) symmetrically arranged and detachably connected to the connecting sleeve (6), a transverse connecting rod (8) connected to the vertical connecting rod (7), and an adjustable brush (9) connected to the transverse connecting rod (8); The vertical connecting rod (7) is slidably adjusted up and down relative to the connecting sleeve (6).

7. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 6, characterized in that: The adjustable brush (9) comprises a straight section (91) connected to a transverse connecting rod (8), an arc section (92) rotatably connected to the top of the straight section (91), a fixing knob (93) for fixing the straight section (91) and the arc section (92), and a cleaning brush (94) provided on the straight section (91) and the arc section (92) for cleaning the wall surface of the kettle body.

8. The spraying, flushing and cleaning device for a colored aluminum pigment coating reaction kettle according to claim 6, characterized in that: The connecting sleeve (6) comprises two connecting plates (61) detachably connected to the outer wall of the stirring shaft, and a mounting groove (62) provided on the connecting plate (61) for the vertical connecting rod (7) to slide up and down.