Ultra-fine enameled wire oiling device
By using a cold air blowing unit in the enameled wire oil coating device to reduce the lubricant oil temperature on the surface of the enameled wire, the uneven coating problem caused by low viscosity of the hot lubricant oil is solved, and a more uniform lubricating effect is achieved.
Patent Information
- Application Number
- CN202420614037.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-03-28
AI Technical Summary
After the enameled wire is applied with overheated lubricant, the temperature does not drop quickly, resulting in low viscosity of the lubricant and easy to flow downward due to gravity, resulting in uneven lubricant on the surface of the enameled wire.
An ultra-fine enameled wire oil coating device is designed, including an oil storage tank, an oil coating roller, an electric heating plate and a cold air blowing unit. Heat the lubricant through an electric heating plate, and use a cold air blowing unit to blow cold air to the surface of the enameled wire after the enameled wire is discharged from the oil tank to quickly reduce the temperature of the lubricant and increase its viscosity.
By cooling down through air cooling, the viscosity of lubricant oil on the surface of the enameled wire is improved, and the lubricant oil is prevented from flowing downward due to gravity, so as to achieve even distribution of lubricant oil on the surface of the enameled wire is improved and the oil coating effect is improved.
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Figure CN222842428U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of enameled wire production, and in particular to an ultra-fine enameled wire oiling device. Background Art
[0002] In the current production process of enameled wire, in addition to the felt method for coating, liquid alkane oil can also be used as a lubricant. This type of oil itself has very good lubricity, which prevents the appearance of unevenness on the surface of the enameled wire. It is not easy to evaporate and is completely harmless to the human body.
[0003] For example, a Chinese patent application with application number 201410441310.7 discloses a method for oiling an enameled wire, comprising the following steps: preparing lubricating oil, using liquid alkane oil as the lubricating oil, and an oil pump delivers the lubricating oil in the oil storage tank to the oil tank through a liquid flow pipe; heating the lubricating oil, starting the heating plate at the bottom of the oil tank, and a temperature control device controls the heating plate to heat the lubricating oil and control the oil temperature; oiling the enameled wire, immersing the lower part of a roller in the lubricating oil, and the lower part of the roller presses the enameled wire so that the enameled wire is attached to the outer periphery of the lower end of the roller, and a motor drives the roller to rotate, and the enameled wire moves radially under the roller to complete the oiling; degreasing the enameled wire, using cowhide to scrape off excess lubricating oil on the surface of the enameled wire, so that the lubricating oil is evenly attached to the surface of the enameled wire to complete the coating.
[0004] With respect to the above-mentioned related technologies, the inventor believes that there are the following technical defects that need to be improved:
[0005] After the enameled wire is coated with hot lubricating oil, its temperature will not drop significantly immediately, and the viscosity of the hot lubricating oil is relatively low, especially in the horizontal transportation stage of 3-5 meters after the enameled wire leaves the oil tank, it is easy to flow downward due to gravity, thus causing the lubricating oil on the surface of the enameled wire to be uneven. Utility Model Content
[0006] The present application provides an ultra-fine enameled wire oiling device to improve the following technical problems:
[0007] After the enameled wire is coated with hot lubricating oil, its temperature will not drop significantly immediately, and the viscosity of the hot lubricating oil is relatively low, especially in the horizontal transportation stage of 3-5 meters after the enameled wire leaves the oil tank, it is easy to flow downward due to gravity, thus causing the lubricating oil on the surface of the enameled wire to be uneven.
[0008] The present application provides an ultra-fine enameled wire oiling device, which adopts the following technical solution:
[0009] An ultra-fine enameled wire oiling device comprises an oil storage tank and an oiling roller, wherein the top of the oil storage tank is provided with an opening, and guide wheels are provided on both sides of the top of the oil storage tank. The oiling roller is rotatably assembled in the oil storage tank, and the oiling roller is used to press the enameled wire into the lubricating liquid in the oil storage tank and frictionally convey the enameled wire. An electric heating plate is provided at the bottom of the oil storage tank, and a cold air blowing unit is provided on the inner wall of the oil storage tank. The cold air blowing unit is connected to a cold air supply component, and the cold air blowing unit is used to blow cold air onto the surface of the oiled enameled wire.
[0010] In a feasible technical solution of the present application, the cold air blowing units are provided in 2-5 groups and adjacent cold air blowing units are arranged at intervals, and the multiple groups of cold air blowing units are arranged obliquely along the conveying direction of the enameled wire.
[0011] In an achievable technical solution of the present application, the cold air blowing unit includes a mounting bracket, an annular tube and a plurality of branch pipe heads, the enameled wire passes through the annular tube, the annular tube is fixed to the inner wall of the oil storage tank through the mounting bracket, the branch pipe heads are connected to the inner side of the annular tube and are evenly spaced, and the annular tube is used to connect the cold air supply assembly.
[0012] In a feasible technical solution of the present application, a notch is provided on one side of the annular tube, and the notch is used for allowing the enameled wire to enter and exit.
[0013] In a feasible technical solution of the present application, the notch and the mounting bracket are respectively located on two opposite sides of the annular tube.
[0014] In an achievable technical solution of the present application, an air intake connecting pipe is provided on one side of the annular pipe close to the mounting bracket, and the air intake connecting pipe is detachably assembled with the cold air supply assembly.
[0015] In an achievable technical solution of the present application, the number of the branch pipe heads is between 15 and 25, and the air outlet ends of the branch pipe heads are all arranged toward the center of the circular tube.
[0016] In an achievable technical solution of the present application, the cold air supply assembly includes a cold air blower and a cold air delivery pipe, the cold air delivery pipe is connected between the cold air blowing unit and the cold air blower, and the cold air delivery pipe is an elastic hose wrapped with thermal insulation cotton.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] After the enameled wire is coated with overheated lubricating oil, the cold air supply component and the cold air blowing unit are started to cool the lubricating oil on the surface of the enameled wire, so as to quickly reduce the temperature of the lubricating oil on the surface of the enameled wire, thereby increasing the viscosity of the lubricating oil. Therefore, during the subsequent transportation of the enameled wire, the lubricating oil is not easy to flow downward due to gravity, which effectively makes the lubricating oil on the surface of the enameled wire more uniform and the oiling effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic structural diagram of the ultra-fine enameled wire oiling device according to an embodiment of the present application.
[0021] Figure 2 It is a structural schematic diagram of the cold air blowing unit in an embodiment of the present application.
[0022] Description of reference numerals:
[0023] 1. Oil storage tank;
[0024] 2. Oiling roller;
[0025] 3. Wire wheel;
[0026] 4. Electric heating plate;
[0027] 5. Cold air blowing unit; 51. Mounting bracket; 52. Circular tube; 521. Notch; 522. Air inlet connecting pipe; 53. Branch pipe head;
[0028] 6. Cold air supply assembly; 61. Cold air blower; 62. Cold air delivery pipe. DETAILED DESCRIPTION
[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0030] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0033] The following is combined with Figure 1-2 This application is described in further detail.
[0034] The present application embodiment discloses an ultra-fine enameled wire oiling device. Figure 1 and Figure 2 The ultra-fine enameled wire oiling device includes an oil storage tank 1 and an oiling roller 2. The top of the oil storage tank 1 is provided with an opening. The top of the oil storage tank 1 is provided with wire wheels 3 on both sides relative to the outside. The oiling roller 2 is rotatably assembled in the oil storage tank 1. The oiling roller 2 is used to press the enameled wire into the lubricating liquid in the oil storage tank 1 and rub and convey the enameled wire. The bottom of the oil storage tank 1 is provided with an electric heating plate 4. The inner wall of the oil storage tank 1 is provided with a cold air blowing unit 5. The cold air blowing is connected to a cold air supply component 6. The cold air blowing unit 5 is used to blow cold air to the surface of the oiled enameled wire.
[0035] The beneficial technical effects of the ultra-fine enameled wire oiling device of the embodiment of the present application are roughly as follows:
[0036] After the enameled wire is coated with the overheated lubricating oil, the cold air supply component 6 and the cold air blowing unit 5 are started to cool the lubricating oil on the surface of the enameled wire, so as to quickly reduce the temperature of the lubricating oil on the surface of the enameled wire, thereby increasing the viscosity of the lubricating oil. Therefore, during the subsequent transportation of the enameled wire, the lubricating oil is not easy to flow downward due to gravity, which effectively makes the lubricating oil on the surface of the enameled wire more uniform and the oiling effect is better.
[0037] In this embodiment, there are 2-5 groups of cold air blowing units 5 (preferably, there are two groups of cold air blowing units 5), and adjacent cold air blowing units 5 are arranged at intervals, and multiple groups of cold air blowing units 5 are arranged obliquely along the conveying direction of the enameled wire. By providing multiple groups of cold air blowing units 5, the purpose of quickly reducing the temperature of the lubricating oil on the surface of the enameled wire is achieved, and the cooling effect is better.
[0038] In this embodiment, the cold air blowing unit 5 includes a mounting bracket 51, a circular tube 52 and a plurality of branch pipe heads 53. The enameled wire passes through the circular tube 52. The circular tube 52 is fixed to the inner wall of the oil storage tank 1 through the mounting bracket 51. The branch pipe heads 53 are connected to the inner side of the circular tube 52 and are arranged evenly spaced. The circular tube 52 is used to connect to the cold air supply component 6, wherein the number of the branch pipe heads 53 is between 15 and 25, and the air outlet ends of the branch pipe heads 53 are all arranged toward the center of the circular tube 52.
[0039] In order to facilitate the staff to quickly insert the enameled wire into the annular tube 52 in the early stage, a notch 521 is set on one side of the annular tube 52, and the notch 521 is used for the enameled wire to enter and exit, wherein the notch 521 and the mounting bracket 51 are respectively located on opposite sides of the annular tube 52.
[0040] In order to facilitate reliable and stable connection between the annular tube 52 and the cold air supply assembly 6, an air intake connecting pipe 522 is provided on one side of the annular tube 52 close to the mounting bracket 51, and the air intake connecting pipe 522 and the cold air supply assembly 6 are detachable and assembled.
[0041] The cold air blowing unit 5 designed above has a simple structure, is easy to manufacture, has a relatively low production and customization cost, is easy to install, and can blow cold air toward the surface of the enameled wire from multiple angles, resulting in better cooling effect and more uniform cooling.
[0042] In this embodiment, the cold air supply assembly 6 includes a cold air blower 61 and a cold air delivery pipe 62. The cold air delivery pipe 62 is connected between the cold air blowing unit 5 and the cold air blower 61. The cold air delivery pipe 62 is an elastic hose wrapped with thermal insulation cotton.
[0043] The cold air supply assembly 6 of the above design has stable operation and convenient operation, and the cold air delivery pipe 62 has a good thermal insulation effect, which effectively prevents the cold air from being heated during the delivery process. The elastic cold air delivery pipe 62 is easier to bend and install, and has a longer service life.
[0044] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.
Claims
1. An ultra-fine enameled wire oiling device, characterized in that: The invention comprises an oil storage tank (1) and an oiling roller (2), wherein the top of the oil storage tank (1) is provided with an opening, and guide wheels (3) are provided on both sides of the top of the oil storage tank (1), and the oiling roller (2) is rotatably assembled in the oil storage tank (1), and the oiling roller (2) is used to press the enameled wire into the lubricating liquid in the oil storage tank (1) and to frictionally convey the enameled wire, and the bottom of the oil storage tank (1) is provided with an electric heating plate (4), and the inner wall of the oil storage tank (1) is provided with a cold air blowing unit (5), and the cold air blowing unit is connected to a cold air supply component (6), and the cold air blowing unit (5) is used to blow cold air onto the surface of the oiled enameled wire.
2. The ultra-fine enameled wire oiling device according to claim 1, characterized in that: The cold air blowing units (5) are provided in 2-5 groups and adjacent cold air blowing units (5) are arranged at intervals, and the multiple groups of cold air blowing units (5) are arranged obliquely along the conveying direction of the enameled wire.
3. The ultra-fine enameled wire oiling device according to claim 1, characterized in that: The cold air blowing unit (5) comprises a mounting bracket (51), a circular tube (52) and a plurality of branch pipe heads (53); the enameled wire passes through the circular tube (52); the circular tube (52) is fixed to the inner wall of the oil storage tank (1) through the mounting bracket (51); the branch pipe heads (53) are connected to the inner side of the circular tube (52) and are arranged at even intervals; the circular tube (52) is used to connect to the cold air supply component (6).
4. The ultra-fine enameled wire oiling device according to claim 3, characterized in that: A notch (521) is provided on one side of the annular tube (52), and the notch (521) is used for allowing the enameled wire to enter and exit.
5. The ultra-fine enameled wire oiling device according to claim 4, characterized in that: The notch (521) and the mounting bracket (51) are respectively located on two opposite sides of the annular tube (52).
6. The ultra-fine enameled wire oiling device according to claim 5, characterized in that: An air intake connecting pipe (522) is provided on one side of the annular tube (52) close to the mounting bracket (51), and the air intake connecting pipe (522) and the cold air supply assembly (6) are detachably assembled.
7. The ultra-fine enameled wire oiling device according to claim 3, characterized in that: The number of the branch pipe heads (53) is between 15 and 25, and the air outlet ends of the branch pipe heads (53) are all arranged toward the center of the circular tube (52).
8. The ultra-fine enameled wire oiling device according to claim 1, characterized in that: The cold air supply assembly (6) comprises a cold air blower (61) and a cold air delivery pipe (62); the cold air delivery pipe (62) is connected between the cold air blowing unit (5) and the cold air blower (61); the cold air delivery pipe (62) is an elastic hose wrapped with thermal insulation cotton.
Citation Information
Patent Citations
A kind of enameled wire oiling method
CN104183338B