Magnetic slot length and width detection device for rotor production

By designing a magnetic slot length and width detection device including a connecting frame, a detection mechanism and a placement mechanism, the problem of not being able to effectively detect the length and width of the rotor magnetic slot in the prior art is solved, and high-precision detection and improvement of product quality are achieved.

CN222842589UActive Publication Date: 2025-05-09SANZHIXIN (JIAXING) AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421671321.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-09
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The length and width of the magnetic slot cannot be effectively detected in the existing rotor production, resulting in possible deviations during the production process and affecting the quality of the finished product.

Method used

A magnetic slot length and width detection device including a connecting frame, a detection mechanism and a placement mechanism is designed. The detection mechanism drives the downframe and the gauges through the first cylinder and the second cylinder to detect whether the magnetic slots on the workpiece meet the standards. The placement mechanism uses a servo motor and a pallet rack to realize the placement and rotation of workpieces.

Benefits of technology

The device can detect the length and width of the magnetic slot of the workpiece with high accuracy, ensure quality standards in the production process, improve product quality, and improve detection efficiency and accuracy through multiple inspections and reuse of device components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a magnetic slot length and width detection device for rotor production, and belongs to the technical field of rotor production detection devices. A magnetic slot length and width detection device for rotor production comprises a device body, and the device body comprises a connecting frame, a detection mechanism and a placement mechanism. The detection mechanism comprises two first guide rails and a first cylinder which are symmetrically mounted on the connecting frame, a pressing frame is slidably arranged on the first guide rails, a pressing plate is arranged at the bottom of the pressing frame, a second cylinder is mounted on the pressing frame, a go gauge is arranged on a piston rod of the second cylinder, the first cylinder is fixedly connected to the connecting frame, and the second cylinder is fixedly connected to the connecting frame. A lower pressing frame is fixed to a piston rod of the first air cylinder. The utility model has the advantage of better detection effect.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rotor production detection devices, in particular to a magnetic slot length and width detection device for rotor production. Background Art

[0002] The processing and manufacturing of motor rotors requires multiple processes, including stretching, pressing, cutting, scaling, flanging, etc. Among them, the most critical are the pressing and scaling links, which can affect the structure and performance of the rotor. Continuous quality inspections and adjustments are required during the manufacturing process to ensure that each process meets the standards. The last process in the production of motor rotors is testing, which can test the various performance of the product to ensure that the quality of the rotor meets the standards. In the existing rotor production, the length and width of the rotor cannot be tested. If the opening position of the magnetic slot of some rotors is slightly deviated during production, it will affect the quality of the finished rotor and the detection effect will be poor. Summary of the invention

[0003] The utility model aims to solve the above problems in the prior art and proposes a magnetic slot length and width detection device for rotor production, which has the advantage of better detection effect.

[0004] The purpose of the utility model can be achieved through the following technical solutions: A magnetic slot length and width detection device for rotor production, including a device body, the device body includes a connecting frame, a detection mechanism and a placement mechanism;

[0005] The detection mechanism includes two first guide rails and a first cylinder symmetrically mounted on a connecting frame, a lower pressing frame is slidably arranged on the first guide rail, a pressing plate is provided at the bottom of the lower pressing frame, a second cylinder is mounted on the lower pressing frame, a through gauge is provided on the piston rod of the second cylinder, the first cylinder is fixedly connected to the connecting frame, and the lower pressing frame is fixed on the piston rod of the first cylinder;

[0006] The placement mechanism includes a pallet rack, a first pallet and a servo motor. The pallet rack is fixed on a connecting rack. Third cylinders are symmetrically arranged on both side frames of the pallet rack. The first pallet is commonly fixed on the piston rods of the third cylinders. A workpiece is placed on the first pallet. The servo motor is installed at the bottom of the pallet rack and connected to the workpiece.

[0007] Preferably, a workpiece is arranged directly below the through gauge.

[0008] Preferably, the through gauge, the workpiece and the output shaft of the servo motor are located on the same axis.

[0009] Preferably, a plurality of detection parts are arranged on the go gauge with the center of the go gauge as the center of the circle.

[0010] Preferably, the first tray has protrusions on both sides, and the piston rod of the third cylinder abuts against the protrusions of the first tray.

[0011] Preferably, the output shaft of the servo motor can be transmission-connected to a workpiece for rotation and resetting of the workpiece.

[0012] Compared with the prior art, the advantages of the utility model are: it is conducive to the reuse of the first cylinder, the servo motor and the through gauge, multiple times of clamping the workpiece and multiple inspections, high inspection accuracy, better inspection quality, greatly improving the product quality of the workpiece when it is output; at the same time, the clamping plate can press the workpiece during inspection, which is conducive to preventing the workpiece from falling and effectively protecting the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] In the figure, 2, connecting frame; 31, first guide rail; 32, first cylinder; 33, lower pressure frame; 331, pressure plate; 34, second cylinder; 35, through gauge; 41, pallet rack; 42, first pallet; 421, protrusion; 43, servo motor; 44, third cylinder; 5, workpiece. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] like Figure 1 As shown, a magnetic slot length and width detection device for rotor production includes a device body, which includes a connecting frame 2, a detection mechanism and a placement mechanism;

[0017] The detection mechanism includes two first guide rails 31 and a first cylinder 32 symmetrically mounted on the connecting frame 2. A lower pressing frame 33 is slidably arranged on the first guide rail 31. The bottom of the lower pressing frame 33 has a pressing plate 331. A second cylinder 34 is mounted on the lower pressing frame 33. The piston rod of the second cylinder 34 has a through gauge 35. The first cylinder 32 is fixedly connected to the connecting frame 2, and the lower pressing frame 33 is fixed on the piston rod of the first cylinder 32.

[0018] The placement mechanism includes a pallet rack 41, a first pallet 42 and a servo motor 43. The pallet rack 41 is fixed on the connecting rack 2. Third cylinders 44 are symmetrically arranged on both side frames of the pallet rack 41. The first pallet 42 is commonly fixed on the piston rods of the third cylinders 44. A workpiece 5 is placed on the first pallet 42. The servo motor 43 is installed at the bottom of the pallet rack 41 and connected to the workpiece 5.

[0019] The output shaft of the servo motor 43 can be connected to the workpiece 5 for rotating and resetting the workpiece 5 .

[0020] In the present invention, the general gauge 35 is a prior art and is used for mass inspection of products.

[0021] With the above structure, the workpiece 5 is placed on the tray by the transfer tool and then left. This transfer tool is a prior art and is used to place the workpiece 5 or remove the workpiece 5 after inspection. Subsequently, the first cylinder 32 is started. The first cylinder 32 is a lifting cylinder for lifting the lower pressure frame 33. The first cylinder 32 gives a downward thrust to the lower pressure frame 33. At the same time, the moving direction of the upper and lower pressure frames 33 of the first guide rail 31 is consistent with the pushing direction of the first cylinder 32, which is conducive to quickly pushing the lower pressure frame 33 to the top of the workpiece 5 on the first tray 42, and the pressure plate 331 located at the bottom of the lower pressure frame 33 presses the workpiece 5, which is conducive to preventing the workpiece 5 from falling. At the same time, the through gauge 35 is pushed downward by the second cylinder 34. A plurality of magnetic grooves are pre-opened on the workpiece 5. If the through gauge 35 cannot pass through the plurality of magnetic grooves on the workpiece 5, a proximity opening is also provided on the device body. The first cylinder 32 is then moved upward and the servo motor 43 provided at the bottom of the tray rack 41 is started to drive the workpiece 5 to rotate a predetermined angle, and then the first cylinder 32 is started again to repeatedly press the lower pressing rack 33, and at the same time, the pressing plate 331 presses the workpiece 5 again to prevent it from falling, and the second cylinder 34 pushes the through gauge 35 downward again, so that the through gauge 35 tries to pass through several magnetic grooves on the workpiece 5 again. If it can still pass through several magnetic grooves on the workpiece 5, it can be determined that the workpiece 5 is a qualified workpiece 5, and then the first cylinder 32 is moved upward and opened, so that there is a gap between the lower pressing plate and the workpiece 5 on the tray, and the servo motor 43 resets the workpiece 5 that has been rotated before, waiting for the transplanting tooling to take the workpiece 5 away again.

[0022] The arrangement of this structure is conducive to the reuse of the through gauge 35, multiple clamping of the workpiece 5 and multiple inspections, with high inspection accuracy and better inspection quality, which greatly improves the product quality of the workpiece 5 when it is produced; at the same time, the clamping plate can hold the workpiece 5 during inspection, which is conducive to preventing the workpiece 5 from falling and effectively protecting the workpiece 5.

[0023] Specifically, if Figure 1As shown, a workpiece 5 is arranged directly below the through gauge 35 .

[0024] With the above structure, when the lower pressing frame 33 is moved downward, the second cylinder 34 drives the through gauge 35 to align with the workpiece 5, which is conducive to better detection of whether the workpiece 5 is qualified and has higher detection accuracy.

[0025] like Figure 1 As shown, the through gauge 35, the workpiece 5 and the output shaft of the servo motor 43 are located on the same axis. This structure is conducive to synchronizing the workpiece 5 on the output shaft of the servo motor 43 when pushing the through gauge 35 and the pressure plate 331 upward or downward, preventing detection errors caused by angle tilt offset, and achieving higher detection accuracy.

[0026] like Figure 1 As shown, a plurality of detection parts are arranged around the center of the through gauge 35, with the center of the through gauge 35 as the center of the circle. By providing a plurality of detection parts, it is beneficial to better detect the workpiece 5, and the detection efficiency and accuracy are higher.

[0027] like Figure 1 As shown, the first tray 42 has protrusions 421 on both sides, and the piston rod of the third cylinder 44 abuts against the protrusions 421 of the first tray 42 .

[0028] By the piston rod of the third cylinder 44 abutting against the protrusion 421, while the first cylinder 32 pushes the pressure plate 331 downward, the third cylinder 44 slightly pushes the first pallet 42 downward, which is beneficial to fine-tune the first pallet 42 downward and prevent the first cylinder 32 from giving too much thrust to the pressure plate 331, which causes excessive pressure on the workpiece 5, which is beneficial to protecting the workpiece 5 and improving the processing quality of the workpiece 5.

[0029] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0030] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is that it includes three schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0031] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0032] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A magnetic slot length and width detection device for rotor production, characterized in that: The device comprises a device body, which comprises a connecting frame (2), a detection mechanism and a placement mechanism; The detection mechanism comprises two first guide rails (31) and a first cylinder (32) symmetrically mounted on a connecting frame (2); a lower pressure frame (33) is slidably mounted on the first guide rail (31); a pressure plate (331) is provided at the bottom of the lower pressure frame (33); a second cylinder (34) is mounted on the lower pressure frame (33); a piston rod of the second cylinder (34) has a through gauge (35); the first cylinder (32) is fixedly connected to the connecting frame (2); and the lower pressure frame (33) is fixedly mounted on the piston rod of the first cylinder (32); The placement mechanism comprises a tray frame (41), a first tray (42) and a servo motor (43); the tray frame (41) is fixed on a connecting frame (2); third cylinders (44) are symmetrically arranged on two side frames of the tray frame (41); the first tray (42) is commonly fixed on the piston rod of the third cylinder (44); a workpiece (5) is placed on the first tray (42); and the servo motor (43) is installed at the bottom of the tray frame (41) and connected to the workpiece (5).

2. The magnetic slot length and width detection device for rotor production according to claim 1, characterized in that: A workpiece (5) is arranged directly below the through gauge (35).

3. The magnetic slot length and width detection device for rotor production according to claim 1, characterized in that: The through gauge (35), the workpiece (5) and the output shaft of the servo motor (43) are located on the same axis.

4. The magnetic slot length and width detection device for rotor production according to claim 1, characterized in that: The through gauge (35) is provided with a plurality of detection parts around the center of the through gauge (35).

5. The magnetic slot length and width detection device for rotor production according to claim 1, characterized in that: The first tray (42) has protrusions (421) on both sides, and the piston rod of the third cylinder (44) abuts against the protrusions (421) of the first tray (42).

6. The magnetic slot length and width detection device for rotor production according to claim 1, characterized in that: The output shaft of the servo motor (43) can be transmission-connected to the workpiece (5) for rotating and resetting the workpiece (5).