Photovoltaic panel cleaning robot with variable inclination angle
By designing a photovoltaic panel cleaning robot with variable inclination angle, using the coordination of the screw and the rotating sleeve and a multi-stage transmission system, the problem of low cleaning efficiency when the photovoltaic panel is not on the same plane in the prior art is solved, and efficient cleaning effect is achieved in different environments.
Patent Information
- Application Number
- CN202422181982.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When existing photovoltaic panel cleaning robots clean multiple photovoltaic panels, especially when the board surfaces are not on the same plane, it is difficult to effectively clean, which may lead to unclear cleaning or affect the robot's travel.
A photovoltaic panel cleaning robot with variable inclination is designed. Through the cooperation of the screw and the rotating sleeve, the inclination angle of the cleaning assembly can be automatically adjusted to ensure that the scraper, brush roller and smooth wheel are closely fitted with the photovoltaic panel surface, and smooth movement is achieved through a multi-stage transmission system.
Automatic and efficient cleaning of photovoltaic panel surfaces under different inclinations and installation environments is achieved, which significantly improves the cleaning effect and work efficiency, and avoids the problems of unclear cleaning and obstacles in travel.
Smart Images

Figure CN222842633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic panel cleaning robots, in particular to a photovoltaic panel cleaning robot with a variable inclination angle. Background Art
[0002] Photovoltaic panels are installed flat or diagonally on the bottom or roof of a building. Due to the natural environment, dust is easily deposited on the panels after a period of time. Photovoltaic panels covered with dust will reduce the power generation efficiency by 20%, so the photovoltaic panels need to be cleaned regularly to ensure the high-efficiency power generation of the photovoltaic panels. Under normal working conditions, the cleaning robot cleans an entire photovoltaic panel, or the cleaning robot crosses multiple photovoltaic panels that are located on the same plane. The cleaning robot has a straight structure. When cleaning the plane, the cleaning robot can evenly clean the area it passes through. However, when the cleaning robot crosses multiple photovoltaic panels and the multiple photovoltaic panels are not located on the same plane, the cleaning will not be clean due to the angle between the photovoltaic panels. In more serious cases, it may hinder the movement of the cleaning robot. Utility Model Content
[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical scheme: a variable-tilt photovoltaic panel cleaning robot, comprising a photovoltaic panel, a cleaning component, a connecting component, an adjusting component and a driving component, wherein the cleaning component is installed on the surface of the photovoltaic panel, the connecting component is installed between two adjacent groups of cleaning components, the adjusting component is installed above the cleaning component, the driving component is installed on the side of the cleaning component, the cleaning component comprises a frame, a scraper is fixedly installed inside the frame, a brush roller is rotatably connected inside the frame, a mounting plate is fixedly installed on the side of the frame, and the mounting plate is fixedly installed on the side of the frame. A boss is fixedly installed on the side of the plate, a support plate is fixedly installed on the surface of the mounting plate, the connecting assembly includes a connecting plate and an auxiliary pulley, the auxiliary pulley is installed on the bottom surface of the connecting plate, the connecting plate and the boss form a rotating connection pair through a short shaft, the adjusting assembly includes a connecting ear, a screw rod and a rotating sleeve, the connecting ear is installed on the top surface of the support plate, the connecting ear and the screw rod are rotatably connected, the screw rod is threadedly connected to the inside of the rotating sleeve, a nut is threadedly connected to the surface of the screw rod, the nut is located at the connecting position of the screw rod and the rotating sleeve, and the surface of the rotating sleeve is provided with anti-slip grooves.
[0005] Preferably, the cleaning assembly also includes a cleaning motor, a No. 1 driving wheel, a No. 1 driven wheel and a smooth wheel. The cleaning motor is installed on the top surface of the frame. The output end of the cleaning motor is fixedly connected to the No. 1 driving wheel. The No. 1 driven wheel is fixedly connected to the surface of the brush roller. The surfaces of the No. 1 driving wheel and the No. 1 driven wheel are connected by a No. 1 belt. The smooth wheel is installed on the side of the frame. Here, the No. 1 driving wheel is driven by the motor, and the No. 1 driven wheel is driven by the No. 1 belt, so that the brush roller rotates for cleaning, which ensures the continuous and efficient operation of the brush roller and can effectively improve the cleaning efficiency. At the same time, the linkage of the driving and driven wheels can ensure a smooth cleaning process.
[0006] Preferably, the number of the scrapers is two groups, and the two groups of scrapers are respectively located on both sides of the brush roller, and the scrapers, brush roller and smooth wheel are all in contact with the surface of the photovoltaic panel. Here, the scrapers are distributed on both sides of the brush roller, and can cooperate with the brush roller to clean at the same time, ensuring that there are no blind spots on the surface of the photovoltaic panel. In addition, the scrapers, brush roller and smooth wheel are in close contact with the surface of the photovoltaic panel, so that during the cleaning process, the dirt and dust on the surface of the photovoltaic panel can be removed more thoroughly, significantly improving the cleaning effect.
[0007] Preferably, the driving assembly includes a fixing plate, the fixing plate is mounted on the side of the frame, a mounting seat is provided on the side of the fixing plate, an active driving wheel and a driven driving wheel are rotatably connected inside the mounting seat, a driving motor is fixedly mounted on the surface of the mounting seat, and an output end of the driving motor is fixedly connected to the active driving wheel. Here, it is ensured that the robot can move smoothly on the surface of the photovoltaic panel, effectively avoiding jamming or derailment during the cleaning process.
[0008] Preferably, a No. 2 driving wheel is fixedly mounted on the central axis surface of the active driving wheel, a No. 2 driven wheel is fixedly mounted on the central axis surface of the driven driving wheel, and a No. 2 belt is connected to the surfaces of the No. 2 driving wheel and the No. 2 driven wheel. Here, the smooth operation of the driving system is further ensured, the slippage or wear that may occur during the transmission process is reduced, and the durability and stability of the system are improved.
[0009] Preferably, a screw is rotatably connected to the surface of the fixing plate, a nut is threadedly connected to the surface of the screw, a vertical plate is fixedly mounted on the surface of the mounting seat, and the screw is threadedly connected inside the vertical plate. Here, by rotating the screw, the mounting seat can be conveniently installed on the surface of photovoltaic panels of different sizes, thereby achieving stable installation of the drive assembly. At the same time, the screw can be locked by the nut to prevent the screw from loosening due to vibration during the cleaning process, which affects the installation stability between the drive assembly and the photovoltaic panel.
[0010] Preferably, a guide rod is fixedly mounted on the surface of the fixing plate, and the guide rod is slidably connected inside the vertical plate. Here, it helps to improve the movement stability between the mounting seat and the fixing plate, avoid the misalignment phenomenon when installing the drive assembly, and further improve the installation stability of the drive assembly.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] 1. In the utility model, the inclination angle between two adjacent cleaning components can be changed by using the screw rod and the rotating sleeve, so that the robot can automatically adapt and adjust according to the inclination angle of the photovoltaic panel, so that the scraper, the brush roller and the smooth wheel can still fit closely to the surface of the photovoltaic panel, ensuring that the cleaning efficiency is not affected. By arranging a nut at the connection between the screw rod and the rotating sleeve, the position of the screw rod and the rotating sleeve can be locked, so that during the cleaning process, the screw rod and the rotating sleeve will not loosen, thereby improving the inclination stability of the cleaning component and ensuring the cleanliness of the photovoltaic panel.
[0013] 2. In the utility model, the mounting base can be conveniently installed on the surface of photovoltaic panels of different sizes by rotating the screw, thereby achieving stable installation of the drive assembly. At the same time, the screw can be locked by the nut to prevent the screw from loosening due to vibration during the cleaning process, which affects the installation stability between the drive assembly and the photovoltaic panel. The guide rod helps to improve the movement stability between the mounting base and the fixed plate, avoids the phenomenon of misalignment when installing the drive assembly, and further improves the installation stability of the drive assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of a variable tilt photovoltaic panel cleaning robot is provided for the utility model;
[0015] Figure 2 A top view of a variable tilt photovoltaic panel cleaning robot is proposed for the utility model;
[0016] Figure 3 A schematic diagram of a cleaning component of a variable-tilt photovoltaic panel cleaning robot is provided for the utility model;
[0017] Figure 4 A bottom view of a cleaning component of a variable-tilt photovoltaic panel cleaning robot is provided for the utility model;
[0018] Figure 5 A partial schematic diagram of a cleaning component of a variable-tilt photovoltaic panel cleaning robot proposed in the utility model;
[0019] Figure 6 A schematic diagram of a connection assembly of a variable-tilt photovoltaic panel cleaning robot is provided for the utility model;
[0020] Figure 7 The utility model provides a schematic diagram of an adjustment component of a photovoltaic panel cleaning robot with a variable tilt angle.
[0021] Legend:
[0022] 1. Photovoltaic panel; 2. Cleaning assembly; 21. Frame; 22. Scraper; 23. Brush roller; 24. Cleaning motor; 25. No. 1 driving wheel; 26. No. 1 driven wheel; 27. No. 1 belt; 28. Mounting plate; 29. Boss; 210. Smooth wheel; 211. Support plate; 3. Connecting assembly; 31. Connecting plate; 32. Auxiliary pulley; 4. Adjusting assembly; 41. Ear; 42. Screw rod; 43. Nut; 44. Rotating sleeve; 45. Anti-skid pattern; 5. Driving assembly; 51. Fixed plate; 52. Mounting seat; 53. Vertical plate; 54. Screw rod; 55. Nut; 56. Guide rod; 57. Active driving wheel; 58. Driven driving wheel; 59. No. 2 driving wheel; 510. No. 2 driven wheel; 511. No. 2 belt; 512. Driving motor. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1
[0026] See also Figure 1-7The utility model provides a technical solution: a variable-tilt photovoltaic panel cleaning robot, comprising a photovoltaic panel 1, a cleaning component 2, a connecting component 3, an adjusting component 4 and a driving component 5, the cleaning component 2 is installed on the surface of the photovoltaic panel 1, the connecting component 3 is installed between two adjacent groups of cleaning components 2, the adjusting component 4 is installed above the cleaning component 2, the driving component 5 is installed on the side of the cleaning component 2, the cleaning component 2 comprises a frame 21, a scraper 22 is fixedly installed inside the frame 21, a brush roller 23 is rotatably connected inside the frame 21, a mounting plate 28 is fixedly installed on the side of the frame 21, a boss 29 is fixedly installed on the side of the mounting plate 28, a support plate 211 is fixedly installed on the surface of the mounting plate 28, and the cleaning component 2 also includes a cleaning motor 2 4. A No. 1 driving wheel 25, a No. 1 driven wheel 26 and a smooth wheel 210. The cleaning motor 24 is mounted on the top surface of the frame 21. The output end of the cleaning motor 24 is fixedly connected to the No. 1 driving wheel 25. The No. 1 driven wheel 26 is fixedly connected to the surface of the brush roller 23. The surfaces of the No. 1 driving wheel 25 and the No. 1 driven wheel 26 are connected by a No. 1 belt 27. The smooth wheel 210 is mounted on the side of the frame 21. The No. 1 driving wheel 25 is driven by the motor, and the No. 1 driven wheel 26 is driven by the No. 1 belt 27 to rotate the brush roller 23 for cleaning. The continuous and efficient operation of the brush roller 23 is ensured, and the cleaning efficiency can be effectively improved. At the same time, the linkage between the driving and driven wheels can ensure a smooth cleaning process. The number of scrapers 22 is two groups, and the two groups of scrapers The plates 22 are respectively located on both sides of the brush roller 23, and the scraper 22, the brush roller 23 and the smooth wheel 210 are all in contact with the surface of the photovoltaic panel 1. The scraper 22 is distributed on both sides of the brush roller 23, and can cooperate with the brush roller 23 to clean at the same time, ensuring that there is no blind spot on the surface of the photovoltaic panel 1. In addition, the scraper 22, the brush roller 23 and the smooth wheel 210 are in close contact with the surface of the photovoltaic panel 1, so that during the cleaning process, the dirt and dust on the surface of the photovoltaic panel 1 can be more thoroughly removed, which significantly improves the cleaning effect. The connecting component 3 includes a connecting plate 31 and an auxiliary pulley 32, and the auxiliary pulley 32 is installed on the bottom surface of the connecting plate 31. The connecting plate 31 and the boss 29 form a rotating connection pair through a short shaft. The adjusting component 4 includes an ear 41, a screw rod 42 and a rotating sleeve 44, the ear 41 is installed on the top surface of the support plate 211, the ear 41 is rotatably connected with the screw rod 42, the screw rod 42 is threadedly connected inside the rotating sleeve 44, the surface of the screw rod 42 is threadedly connected with a nut 43, the nut 43 is located at the connection position between the screw rod 42 and the rotating sleeve 44, the surface of the rotating sleeve 44 is provided with an anti-slip pattern 45, the driving component 5 includes a fixed plate 51, the fixed plate 51 is installed on the side of the frame 21, the side of the fixed plate 51 is provided with a mounting seat 52, the inside of the mounting seat 52 is rotatably connected with an active driving wheel 57 and a driven driving wheel 58, the surface of the mounting seat 52 is fixedly installed with a driving motor 512, the output end of the driving motor 512 is fixedly connected with the active driving wheel 57, to ensure that the robot can move smoothly on the surface of the photovoltaic panel 1,To effectively avoid jamming or derailment during cleaning, a No. 2 driving wheel 59 is fixedly mounted on the central axis surface of the active driving wheel 57, and a No. 2 driven wheel 510 is fixedly mounted on the central axis surface of the driven driving wheel 58. The surfaces of the No. 2 driving wheel 59 and the No. 2 driven wheel 510 are connected by a No. 2 belt 511. Here, the smooth operation of the drive system is further ensured, the slippage or wear that may occur during the transmission process is reduced, and the durability and stability of the system are improved.
[0027] Embodiment 2
[0028] See also Figure 1-5 The surface of the fixing plate 51 is rotatably connected with a screw 54, and the surface of the screw 54 is threadedly connected with a nut 55. The surface of the mounting seat 52 is fixedly installed with a vertical plate 53, and the screw 54 is threadedly connected to the internal thread of the vertical plate 53. By rotating the screw 54, the mounting seat 52 can be easily installed on the surface of photovoltaic panels 1 of different sizes, thereby achieving stable installation of the drive assembly 5. At the same time, the screw 54 can be locked by the nut 55 to avoid vibration during the cleaning process and cause the screw 54 to loosen, affecting the installation stability between the drive assembly 5 and the photovoltaic panel 1. The surface of the fixing plate 51 is fixedly installed with a guide rod 56, and the guide rod 56 is slidably connected inside the vertical plate 53, which helps to improve the movement stability between the mounting seat 52 and the fixing plate 51, avoid the misalignment of the drive assembly 5 during installation, and further improve the installation stability of the drive assembly 5.
[0029] Working principle: During the working process, the cleaning component 2, the adjustment component 4, the driving component 5 and the connecting component 3 cooperate with each other to efficiently and stably complete the cleaning task on the surface of the photovoltaic panel 1. The driving component 5 provides power through a multi-stage transmission system including a fixing plate 51, a mounting seat 52, an active driving wheel 57, a driven driving wheel 58, a second active wheel 59, a second driven wheel 510, a second belt 511 and a driving motor 512, so that the robot moves smoothly along the surface of the photovoltaic panel 1, ensuring that the robot can maintain stable operation during long-term cleaning. The robot moves with the cleaning motor 24 in the cleaning assembly 2 driving the brush roller 23 to rotate through the first driving wheel 25 and the first driven wheel 26. The brush roller 23 fits tightly with the surface of the photovoltaic panel 1 to efficiently remove dust and dirt on the panel. The scraper 22 is installed on both sides of the brush roller 23 to cooperate with the brush roller 23 to further scrape off stubborn stains to ensure that the surface of the photovoltaic panel 1 is thoroughly cleaned. The smooth wheel 210 ensures that during the cleaning process, the brush roller 23 is in close contact with the surface of the photovoltaic panel 1. The friction between them is kept moderate to prevent the cleaning component 2 from being subjected to excessive resistance and affecting the smoothness of its operation. At the same time, the adjusting component 4 is located above the cleaning component 2, and is mainly composed of an ear 41, a screw rod 42, a nut 43 and a rotating sleeve 44. The adjusting component 4 adjusts the angle of the cleaning component 2 through the threaded transmission of the screw rod 42 and the nut 43, so that the robot can automatically adjust according to the inclination angle of the photovoltaic panel 1 to ensure that the cleaning component 2 always maintains an optimal contact angle with the surface of the photovoltaic panel 1, thereby improving the cleaning effect and work efficiency. The connecting component 3 realizes the connection and relative position stability of the adjacent cleaning components 2 through the connecting plate 31 and the auxiliary pulley 32. At the same time, the auxiliary pulley 32 reduces the friction between the robot and the surface of the photovoltaic panel 1 during movement, ensures that the movement is more stable, and further improves the cleaning efficiency and the service life of the components. Through the close cooperation of the cleaning component 2, the adjusting component 4, the driving component 5 and the connecting component 3, the robot can automatically and efficiently complete the cleaning work on the surface of the photovoltaic panel 1 at different inclination angles and different installation environments.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A variable-tilt photovoltaic panel cleaning robot, comprising a photovoltaic panel (1), a cleaning component (2), a connecting component (3), an adjusting component (4) and a driving component (5), characterized in that: The cleaning assembly (2) is mounted on the surface of the photovoltaic panel (1); the connecting assembly (3) is mounted between two adjacent groups of cleaning assemblies (2); the adjusting assembly (4) is mounted above the cleaning assembly (2); the driving assembly (5) is mounted on the side of the cleaning assembly (2); the cleaning assembly (2) comprises a frame (21); a scraper (22) is fixedly mounted inside the frame (21); a brush roller (23) is rotatably connected inside the frame (21); a mounting plate (28) is fixedly mounted on the side of the frame (21); a boss (29) is fixedly mounted on the side of the mounting plate (28); a support plate (211) is fixedly mounted on the surface of the mounting plate (28); the connecting assembly (3) comprises a connecting member (21); A connecting plate (31) and an auxiliary pulley (32), wherein the auxiliary pulley (32) is mounted on the bottom surface of the connecting plate (31), the connecting plate (31) and the boss (29) form a rotational connection pair via a short shaft, the adjusting component (4) comprises a connecting ear (41), a screw rod (42) and a rotating sleeve (44), the connecting ear (41) is mounted on the top surface of the supporting plate (211), the connecting ear (41) and the screw rod (42) are rotationally connected, the screw rod (42) is threadedly connected to the inside of the rotating sleeve (44), a nut (43) is threadedly connected to the surface of the screw rod (42), the nut (43) is located at the connection position between the screw rod (42) and the rotating sleeve (44), and the surface of the rotating sleeve (44) is provided with anti-slip grooves (45).
2. The variable tilt photovoltaic panel cleaning robot according to claim 1, characterized in that: The cleaning assembly (2) further comprises a cleaning motor (24), a No. 1 driving wheel (25), a No. 1 driven wheel (26) and a smooth wheel (210); the cleaning motor (24) is mounted on the top surface of the frame (21); the output end of the cleaning motor (24) is fixedly connected to the No. 1 driving wheel (25); the No. 1 driven wheel (26) is fixedly connected to the surface of the brush roller (23); the surfaces of the No. 1 driving wheel (25) and the No. 1 driven wheel (26) are transmission-connected to a No. 1 belt (27); and the smooth wheel (210) is mounted on the side of the frame (21).
3. The variable tilt photovoltaic panel cleaning robot according to claim 1, characterized in that: The scrapers (22) are provided in two groups, and the two groups of scrapers (22) are respectively located on both sides of the brush roller (23), and the scrapers (22), the brush roller (23) and the smooth wheel (210) are all in contact with the surface of the photovoltaic panel (1).
4. The variable tilt photovoltaic panel cleaning robot according to claim 1, characterized in that: The driving assembly (5) comprises a fixing plate (51), the fixing plate (51) being mounted on a side of a frame (21), a mounting seat (52) being provided on the side of the fixing plate (51), an active driving wheel (57) and a driven driving wheel (58) being rotatably connected inside the mounting seat (52), a driving motor (512) being fixedly mounted on a surface of the mounting seat (52), and an output end of the driving motor (512) being fixedly connected to the active driving wheel (57).
5. The variable tilt photovoltaic panel cleaning robot according to claim 4, characterized in that: A No. 2 driving wheel (59) is fixedly mounted on the central axis surface of the active driving wheel (57), a No. 2 driven wheel (510) is fixedly mounted on the central axis surface of the driven driving wheel (58), and a No. 2 belt (511) is connected to the surfaces of the No. 2 driving wheel (59) and the No. 2 driven wheel (510) for transmission.
6. The variable tilt photovoltaic panel cleaning robot according to claim 4, characterized in that: A screw rod (54) is rotatably connected to the surface of the fixing plate (51), a nut (55) is threadedly connected to the surface of the screw rod (54), a vertical plate (53) is fixedly mounted on the surface of the mounting seat (52), and the screw rod (54) is threadedly connected inside the vertical plate (53).
7. The variable tilt photovoltaic panel cleaning robot according to claim 4, characterized in that: A guide rod (56) is fixedly mounted on the surface of the fixed plate (51), and the guide rod (56) is slidably connected inside the vertical plate (53).