Correcting device for burner nozzle
By designing a burner burner correction device including a brace assembly and a correction assembly, the linear module controls the movement and rotation of the correction block, the correction problem after the burner deformation is solved, and the effect of precise correction and cost reduction is achieved.
Patent Information
- Application Number
- CN202421512296.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The burner burner will collapse and deform in a long-term high-temperature environment, resulting in failure to use normally. The existing correction methods are costly or easily damaged, and cannot be accurately corrected.
A correction device for burner burner is designed, including a bracing assembly and a correction assembly, which controls movement through a linear module, fixes and heats the deformed burner, and corrects the burner shape by rotating the correction block.
Accurate correction of burners is achieved, physical damage is avoided, cost of use is reduced, and flame quality and stability of the burner is improved.
Smart Images
Figure CN222842869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of burner nozzle correction of a burner, in particular to a burner nozzle correction device. Background Art
[0002] The burner nozzle is a very critical component of the burner. It can mix the fuel and combustion air accurately and efficiently to ensure sufficient and stable combustion. At the same time, it can adjust the shape, size, intensity, etc. of the flame to adapt to different heating needs and process requirements. However, the burner nozzle is in a high-temperature environment for a long time. After long-term use, it will collapse and deform to a certain extent. The deformed burner cannot be used normally by the burner, so the burner needs to be corrected.
[0003] Burners are widely used. As an important component of burners, the quality of the burner determines the quality of the burner. However, the burner cannot be used for a long time, and a deformed burner will affect the quality of the flame produced by the burner. At present, the response to the deformation of the burner burner is relatively simple. One is to replace the burner with a new burner, which makes the old deformed burner unable to be reused, greatly increasing the cost of using the burner. The other is to use simple tools such as hammers to knock on the burner to forcibly correct the shape of the burner. This method will cause great damage to the burner, and it is impossible to accurately correct the burner manually, and the burner cannot be restored to its original state, thus affecting the normal use of the burner. Utility Model Content
[0004] The purpose of the utility model is to provide a correction device for a burner nozzle of a burner, which fixes and heats the deformed burner nozzle through a supporting component, and then corrects the burner nozzle using a correction component, and both the supporting component and the correction component are controlled to move by a linear module to solve the technical problems raised by the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A correction device for a burner nozzle of a burner, comprising a supporting component, wherein a correction component is arranged above the supporting component;
[0007] The correction assembly includes a correction block, the middle of which is fixedly connected to the output shaft of the second motor, and the second motor is located above the correction block; one end of the second motor away from the correction block is fixedly connected to the connecting seat;
[0008] The supporting component comprises an electromagnetic heating coil for heating the burner, and the length of the electromagnetic heating coil is smaller than the length of the burner; a placement seat is provided below the burner, and a plurality of clamping blocks are provided on the placement seat, and the burner is located between the plurality of clamping blocks.
[0009] As a further technical solution of the utility model, the outer side of the electromagnetic heating coil is sleeved with a heat-insulating sleeve, the heat-insulating sleeve is cylindrical, and the heat-insulating sleeve, the electromagnetic heating coil and the burner are coaxially arranged.
[0010] As a further technical solution of the utility model, the placement seat is circular, and the diameter of the placement seat is larger than the outer diameter of the burner; the placement seat is provided with a plurality of sliding grooves for the clamping block to move, and both sides of the plurality of sliding grooves are provided with threaded holes for fixing the clamping block; the bolts on the clamping block are threadedly connected with the threaded holes.
[0011] As a further technical solution of the utility model, the outer lower end of the insulation sleeve is fixedly connected to the fixing seat, the bottom of the fixing seat and the placement seat are fixedly connected to the middle of the rack, and the placement seat is located on the inner side of the fixing seat.
[0012] As a further technical solution of the utility model, the storage rack is C-shaped, and both ends of the storage rack are rotatably connected with bearing seats; the two bearing seats are fixedly connected to the two support frames by bolts, and one side of one of the support frames away from the storage rack is fixedly connected to the motor 1 by bolts, and the output shaft of the motor 1 is fixedly connected to one end of the storage rack.
[0013] As a further technical solution of the utility model, one side of the connecting seat is fixedly connected to the slide of the Y-axis linear module; the bottoms of the two support frames are fixedly connected to the slide of the Z-axis linear module; the bottom of the Z-axis linear module is fixedly connected to the slide of the X-axis linear module; the Y-axis linear module and the X-axis linear module are both located on the inner side of the outer shell.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, first, the X-axis linear module drives the Z-axis linear module to move in the direction away from the Y-axis linear module, and the supporting component as a whole moves synchronously with the Z-axis linear module; after the supporting component as a whole moves to the end of the X-axis linear module away from the Y-axis linear module, the motor drives the rack to rotate 90°, and the electromagnetic heating coil, insulation sleeve and fixed seat and placement seat on the rack rotate 90° synchronously. After the electromagnetic heating coil rotates to a horizontal state, the deformed burner is placed inside the electromagnetic heating coil; then the motor drives the rack to rotate in the opposite direction to reset, and at this time the burner The end is fitted with the placement seat, and the staff manually adjusts the positions of the multiple clamps on the placement seat so that the multiple clamps cooperate to clamp and fix the burner; the motor drives the rack to rotate, so that the staff can more conveniently place the burner into the inner side of the electromagnetic heating coil, reducing the difficulty of the staff's work. The multiple clamps fix the burner to prevent the burner from shaking or displacement, ensuring that the burner will not fit with the electromagnetic heating coil. The slide groove on the placement seat can increase the range of movement of the multiple clamps, so that the multiple clamps can clamp and fix burners of different diameters;
[0016] 2. In the utility model, after the burner is fixed, the X-axis linear module drives the Z-axis linear module to move to the bottom of the correction component, and the burner moves synchronously to the bottom of the correction component, and then the Z-axis linear module drives the supporting component to move horizontally as a whole, so that the position of the burner and the correction component correspond; the high temperature generated by the operation of the electromagnetic heating coil can quickly heat the burner and soften the burner quickly, and the electromagnetic heating coil stops operating at this time; then the Y-axis linear module drives the correction component to descend as a whole until the correction block moves to the inside of the burner, and the second motor drives the correction block to rotate. The rotation trajectory of the correction block is circular, and the diameter of the circular trajectory of the correction block is the same as the inner diameter of the burner. The deformed burner can be corrected to a normal shape by the rotating correction block. In the process of the correction block correcting the burner, the burner is in a high-temperature softened state, so it will not cause physical damage to the burner and will not affect the subsequent normal use of the burner; the insulation cover on the outside of the electromagnetic heating coil plays a role in preventing high temperature from dissipating, which can not only improve the efficiency of heating the burner, but also prevent high temperature from having a negative impact on other components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 This utility model Figure 1 main view.
[0019] Figure 3 This utility model Figure 1 Schematic diagram of part of the structure.
[0020] Figure 4 This utility model Figure 3 main view.
[0021] Figure 5 This utility model Figure 4 AA section view.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the supporting component of the utility model.
[0023] Figure 7 This utility model Figure 6 Top view of the .
[0024] Figure 8 This utility model Figure 7 AA section view.
[0025] Fig. 9 This utility model Figure 6 Schematic diagram of part of the structure.
[0026] Fig.10 This utility model Figure 3 A partial enlarged view of .
[0027] In the figure: 1-Y-axis linear module, 2-Z-axis linear module, 3-X-axis linear module, 4-housing, 5-supporting component, 6-correction component;
[0028] 51-support frame, 52-storage rack, 53-bearing seat, 54-motor one, 55-fixed seat, 56-insulation sleeve, 57-electromagnetic heating coil, 58-placing seat, 59-clamping block, 50-burner, 61-correction block, 62-motor two, 63-connecting seat. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-10 In an embodiment of the utility model, a correction device for a burner nozzle of a burner includes a supporting component 5, and a correction component 6 is provided above the supporting component 5;
[0031] The correction assembly 6 includes a correction block 61, the middle of which is fixedly connected to the output shaft of the second motor 62, and the second motor 62 is located above the correction block 61; one end of the second motor 62 away from the correction block 61 is fixedly connected to the connecting seat 63;
[0032] The supporting assembly 5 includes an electromagnetic heating coil 57 for heating the burner 50, and the length of the electromagnetic heating coil 57 is smaller than the length of the burner 50; a placement seat 58 is provided below the burner 50, and a plurality of clamping blocks 59 are provided on the placement seat 58, and the burner 50 is located between the plurality of clamping blocks 59;
[0033] The outer side of the electromagnetic heating coil 57 is sleeved with a heat-insulating sleeve 56, which is cylindrical, and the heat-insulating sleeve 56, the electromagnetic heating coil 57 and the burner 50 are coaxially arranged;
[0034] The placement seat 58 is circular, and the diameter of the placement seat 58 is larger than the outer diameter of the burner 50; the placement seat 58 is provided with a plurality of slide grooves for the clamping block 59 to move, and both sides of the plurality of slide grooves are provided with threaded holes for fixing the clamping block 59; the bolts on the clamping block 59 are threadedly connected with the threaded holes.
[0035] By adopting the above technical solution, first, the X-axis linear module 3 drives the Z-axis linear module 2 to move in the direction away from the Y-axis linear module 1, and the supporting component 5 as a whole follows the Z-axis linear module 2 to move synchronously; after the supporting component 5 as a whole moves to the end of the X-axis linear module 3 away from the Y-axis linear module 1, the motor 1 54 drives the rack 52 to rotate 90°, and the electromagnetic heating coil 57, the insulation sleeve 56 and the fixed seat 55 and the placement seat 58 on the rack 52 rotate synchronously by 90°. After the electromagnetic heating coil 57 rotates to a horizontal state, the deformed burner 50 is placed inside the electromagnetic heating coil 57; then the motor 1 54 drives the rack 52 to rotate in the opposite direction to reset, and at this time the burner 50 The end is fitted with the placement seat 58, and the staff manually adjusts the positions of the multiple clamping blocks 59 on the placement seat 58 so that the multiple clamping blocks 59 cooperate to clamp and fix the burner 50; the motor 54 drives the storage rack 52 to rotate, so that the staff can more conveniently place the burner 50 into the inner side of the electromagnetic heating coil 57, reducing the difficulty of the staff's work, and the multiple clamping blocks 59 fix the burner 50 to prevent the burner 50 from shaking or shifting, ensuring that the burner 50 will not fit with the electromagnetic heating coil 57. The slide groove on the placement seat 58 can increase the range of movement of the multiple clamping blocks 59, so that the multiple clamping blocks 59 can clamp and fix the burners 50 of different diameters.
[0036] In this embodiment, the lower end of the outer side of the insulation cover 56 is fixedly connected to the fixing seat 55, the bottoms of the fixing seat 55 and the placement seat 58 are both fixedly connected to the middle of the rack 52, and the placement seat 58 is located on the inner side of the fixing seat 55;
[0037] The storage rack 52 is C-shaped, and both ends of the storage rack 52 are rotatably connected to bearing seats 53; the two bearing seats 53 are fixedly connected to the two support frames 51 by bolts, and a motor 54 is fixedly connected to the side of one support frame 51 away from the storage rack 52 by bolts, and the output shaft of the motor 54 is fixedly connected to one end of the storage rack 52;
[0038] One side of the connecting seat 63 is fixedly connected to the slide of the Y-axis linear module 1; the bottoms of the two support frames 51 are fixedly connected to the slide of the Z-axis linear module 2; the bottom of the Z-axis linear module 2 is fixedly connected to the slide of the X-axis linear module 3; the Y-axis linear module 1 and the X-axis linear module 3 are both located on the inner side of the housing 4.
[0039] By adopting the above technical solution, after the burner 50 is fixed, the X-axis linear module 3 drives the Z-axis linear module 2 to move to the bottom of the correction component 6, and the burner 50 moves to the bottom of the correction component 6 synchronously, and then the Z-axis linear module 2 drives the supporting component 5 to move horizontally as a whole, so that the position of the burner 50 corresponds to that of the correction component 6; the high temperature generated by the operation of the electromagnetic heating coil 57 can quickly heat the burner 50 and soften the burner 50 quickly, at which time the electromagnetic heating coil 57 stops operating; then the Y-axis linear module 1 drives the correction component 6 to descend as a whole until the correction block 61 moves to the inner side of the burner 50, and the motor 2 62 drives the correction block 61 to rotate. The rotation trajectory of the correction block 61 is circular, and the diameter of the circular trajectory of the correction block 61 is the same as the inner diameter of the burner 50. The deformed burner 50 can be corrected to a normal shape by the rotating correction block 61. In the process of the correction block 61 correcting the burner 50, the burner 50 is in a high-temperature softened state, so that no physical damage will be caused to the burner 50, and the subsequent normal use of the burner 50 will not be affected; the insulation sleeve 56 on the outside of the electromagnetic heating coil 57 prevents the high temperature from dissipating, which can not only improve the efficiency of heating the burner 50, but also prevent the high temperature from having a negative impact on other components.
[0040] The working principle of the utility model is as follows: first, the X-axis linear module 3 drives the Z-axis linear module 2 to move in a direction away from the Y-axis linear module 1, and the supporting component 5 as a whole follows the Z-axis linear module 2 to move synchronously; after the supporting component 5 as a whole moves to the end of the X-axis linear module 3 away from the Y-axis linear module 1, the motor 1 54 drives the rack 52 to rotate 90°, and the electromagnetic heating coil 57, the insulation sleeve 56 and the fixed seat 55 and the placement seat 58 on the rack 52 rotate synchronously by 90°. After the electromagnetic heating coil 57 rotates to a horizontal state, the deformed burner 50 is placed inside the electromagnetic heating coil 57; then the motor 1 54 drives the rack 52 to rotate in the opposite direction to reset, and at this time the burner 50 The end of the burner 50 is fitted with the placement seat 58, and the staff manually adjusts the positions of the multiple clamping blocks 59 on the placement seat 58 so that the multiple clamping blocks 59 cooperate to clamp and fix the burner 50; the motor 1 54 drives the storage rack 52 to rotate, which allows the staff to more conveniently place the burner 50 inside the electromagnetic heating coil 57, reducing the difficulty of the staff's work. The multiple clamping blocks 59 fix the burner 50, which can prevent the burner 50 from shaking or shifting, ensuring that the burner 50 will not fit with the electromagnetic heating coil 57. The slide groove on the placement seat 58 can increase the range of movement of the multiple clamping blocks 59, so that the multiple clamping blocks 59 can clamp and fix the burners 50 of different diameters;
[0041] After the burner 50 is fixed, the X-axis linear module 3 drives the Z-axis linear module 2 to move to the bottom of the correction component 6, and the burner 50 moves to the bottom of the correction component 6 synchronously, and then the Z-axis linear module 2 drives the supporting component 5 to move horizontally as a whole, so that the position of the burner 50 corresponds to that of the correction component 6; the high temperature generated by the operation of the electromagnetic heating coil 57 can quickly heat the burner 50 and soften the burner 50 quickly, at which time the electromagnetic heating coil 57 stops operating; then the Y-axis linear module 1 drives the correction component 6 to descend as a whole until the correction block 61 moves to the inner side of the burner 50, and the motor 2 62 drives the correction The positive block 61 rotates, and the rotation trajectory of the correction block 61 is circular, and the diameter of the circular trajectory of the correction block 61 is the same as the inner diameter of the burner 50. The deformed burner 50 can be corrected to a normal shape by the rotating correction block 61. In the process of the correction block 61 correcting the burner 50, the burner 50 is in a high-temperature softened state, so that no physical damage will be caused to the burner 50, and the subsequent normal use of the burner 50 will not be affected; the insulation sleeve 56 on the outside of the electromagnetic heating coil 57 prevents the high temperature from dissipating, which can not only improve the efficiency of heating the burner 50, but also prevent the high temperature from having a negative impact on other components.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A burner nozzle correction device, characterized in that: It comprises a supporting component (5), and a correcting component (6) is arranged above the supporting component (5); The correction assembly (6) comprises a correction block (61), the middle of which is fixedly connected to the output shaft of the second motor (62), and the second motor (62) is located above the correction block (61); one end of the second motor (62) away from the correction block (61) is fixedly connected to the connecting seat (63); The supporting assembly (5) comprises an electromagnetic heating coil (57) for heating the burner (50), and the length of the electromagnetic heating coil (57) is smaller than the length of the burner (50); a placement seat (58) is provided below the burner (50), and a plurality of clamping blocks (59) are provided on the placement seat (58), and the burner (50) is located between the plurality of clamping blocks (59).
2. The burner nozzle correction device according to claim 1, characterized in that: The outer side of the electromagnetic heating coil (57) is sleeved with a heat-insulating sleeve (56), which is cylindrical in shape, and the heat-insulating sleeve (56), the electromagnetic heating coil (57) and the burner (50) are coaxially arranged.
3. The burner nozzle correction device according to claim 2, characterized in that: The placement seat (58) is circular, and the diameter of the placement seat (58) is larger than the outer diameter of the burner (50); the placement seat (58) is provided with a plurality of slide grooves for the clamping block (59) to move, and both sides of the plurality of slide grooves are provided with threaded holes for fixing the clamping block (59); the bolts on the clamping block (59) are threadedly connected to the threaded holes.
4. The burner nozzle correction device according to claim 3, characterized in that: The lower outer end of the insulation sleeve (56) is fixedly connected to the fixing seat (55), the bottoms of the fixing seat (55) and the placement seat (58) are both fixedly connected to the middle of the storage rack (52), and the placement seat (58) is located on the inner side of the fixing seat (55).
5. The burner nozzle correction device according to claim 4, characterized in that: The storage rack (52) is C-shaped, and both ends of the storage rack (52) are rotatably connected to bearing seats (53); the two bearing seats (53) are respectively fixedly connected to the two support frames (51) by bolts, and a motor 1 (54) is fixedly connected to the side of one of the support frames (51) away from the storage rack (52) by bolts, and the output shaft of the motor 1 (54) is fixedly connected to one end of the storage rack (52).
6. The burner nozzle correction device according to claim 5, characterized in that: One side of the connecting seat (63) is fixedly connected to the slide seat of the Y-axis linear module (1); the bottoms of the two support frames (51) are fixedly connected to the slide seat of the Z-axis linear module (2); the bottom of the Z-axis linear module (2) is fixedly connected to the slide seat of the X-axis linear module (3); the Y-axis linear module (1) and the X-axis linear module (3) are both located on the inner side of the housing (4).