Molten iron pouring ladle

By adding a body support and a stable tilt structure in the molten iron pouring bag, the mold damage and high-temperature molten waste caused by body shaking are solved, and the stability and safety of the casting bag are improved.

CN222843140UActive Publication Date: 2025-05-09SHANDONG TAILIK NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422037076.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-05-09
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The molten iron pouring bag is prone to shake during the pouring and rotating action, causing the pouring nozzle to collide with the mold, causing damage, and may cause misalignment between the pouring nozzle and the pouring mouth, wasting high-temperature molten iron, and even accidentally injuring workers.

Method used

A water-molded cast package is designed, and a body support and stable tilt structure is added, including a rotating frame, a support stand, a stabilizing mechanism and a direction adjustment mechanism. Through these structures, the body is fixedly supported and rotated smoothly to avoid shaking.

Benefits of technology

It effectively solves the problems of mold damage and high-temperature molten iron waste caused by shaking of the package, improves the smooth use and safety of the casting bag, and avoids the misalignment of the pouring nozzle and the casting mouth and the waste of high-temperature molten iron.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of molten iron pouring ladles, and discloses a molten iron pouring ladle which comprises a ladle body and a lifting frame, a rotating frame is rotationally installed on the ladle body, a direction adjusting mechanism is arranged between the rotating frame and the ladle body, supporting vertical frames are arranged on the two sides of the ladle body respectively, and the rotating frame is rotationally installed on the two supporting vertical frames through a rotating shaft. A stabilizing mechanism is arranged between each supporting vertical frame and the ladle body, the two ends of the lifting frame are rotationally installed on rotating shafts, a speed reducer is arranged on the outer side of each supporting vertical frame, each rotating shaft is fixedly connected with an output shaft of the corresponding speed reducer, and a tilting hand wheel is fixedly installed on an input shaft of each speed reducer. According to the pouring ladle, a ladle body supporting and stable tilting structure is additionally arranged, so that the problems that a mold is damaged and high-temperature molten iron is wasted due to shaking of the ladle body are solved, and the using stability and safety of the pouring ladle are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molten iron pouring ladles, in particular to a molten iron pouring ladle. Background Art

[0002] The working principle of the molten iron pouring ladle is to transfer the high-temperature molten iron from the furnace into the pouring ladle, and transport it to the casting mold by a transport vehicle, and then pour the molten iron into the mold through the pouring ladle to obtain the required casting. It is an important equipment for holding and transporting high-temperature molten iron in the casting process, and is used for pouring operations in the foundry workshop.

[0003] In the Chinese utility model patent with patent application number 202020754516.6, a molten iron pouring ladle with an arc-shaped water outlet is proposed. The main problem of this patent is that when the ladle is tilted and rotated, the ladle is lifted by a crane and a lifting frame for operation, which is very easy to shake. Not only will the pouring nozzle collide with the pouring port of the mold, which may easily cause the pouring nozzle and the pouring port to deform and damage over a long period of time, but the shaking of the ladle may also cause the pouring nozzle and the pouring port to be misaligned, and the high-temperature molten iron will be poured outside, causing waste and even accidentally injuring workers. Utility Model Content

[0004] The main technical problem to be solved by the utility model is to provide a molten iron casting ladle, which adds a ladle body support and a stable tilting structure, solves the problems of mold damage and high-temperature molten iron waste caused by ladle body shaking, and improves the stability and safety of the casting ladle.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A molten iron pouring ladle, comprising a ladle body and a hanging frame arranged together, a pouring nozzle is arranged on the top of the ladle body, a rotating frame is rotatably mounted on the ladle body, and a direction adjustment mechanism for adjusting the pouring direction of the ladle body is arranged between the rotating frame and the ladle body;

[0007] Support frames are respectively arranged on both sides of the ladle body, and the two support frames are symmetrically arranged relative to the pouring nozzle. The rotating frame is rotatably installed on the two support frames through a rotating shaft, and a stabilizing mechanism is commonly arranged between each support frame and the ladle body;

[0008] Both ends of the hoisting frame are rotatably mounted on the rotating shaft, a reducer is arranged on the outer side of each supporting frame, each rotating shaft is fixedly connected to the output shaft of the reducer, and a tilting handwheel is fixedly mounted on the input shaft of each reducer.

[0009] The following is a further optimization of the above technical solution by the utility model:

[0010] Each of the stabilizing mechanisms includes a concentrically arranged arc-shaped guide groove and an arc-shaped guide rod, each of the arc-shaped guide groove and the arc-shaped guide rod is coaxially arranged with the rotating axis, each of the arc-shaped guide groove is penetrated through the corresponding stabilizing plate, each of the arc-shaped guide rod is fixedly mounted on the side wall of the corresponding stabilizing plate, two oppositely arranged stabilizing columns are fixed on the outer wall of the package body, the positions of the two stabilizing columns correspond to the positions of the arc-shaped guide grooves, each stabilizing column passes through the corresponding arc-shaped guide groove, a slider is slidably mounted on each arc-shaped guide rod, and each slider is fixedly connected to the corresponding stabilizing column.

[0011] Further optimization: each of the arc guide rods includes a guide portion, each guide portion has a vibration-damping portion at both ends, each vibration-damping portion is integrally formed with the corresponding guide portion, each vibration-damping portion is sleeved with a reset vibration-damping spring, and the position and length of each reset vibration-damping spring are adapted to the motion trajectory of the slider.

[0012] Further optimization: the two arc-shaped guide grooves are staggered up and down, and the two arc-shaped guide grooves are coaxially arranged, wherein one arc-shaped guide groove and the arc-shaped guide rod are arranged at the upper end of the corresponding stabilizing plate, and the other arc-shaped guide groove and the arc-shaped guide rod are arranged at the lower end of the corresponding stabilizing plate.

[0013] Further optimization: the direction adjustment mechanism includes a driving gear rotatably mounted on a rotating frame, the driving gear is located on the side of the package body away from the pouring nozzle, an adjustment hand wheel is rotatably mounted on the outer wall of the rotating frame, the adjustment hand wheel is fixedly connected to the shaft of the driving gear, a driven gear ring is fixedly mounted on the outer wall of the package body, and the driven gear ring is meshed with the driving gear.

[0014] Further optimization: the rotating frame includes a first ring seat and a second ring seat arranged up and down, the first ring seat and the second ring seat are both sleeved on the package body, and the first ring seat and the second ring seat are both rotationally connected to the outer wall of the package body.

[0015] The utility model adopts the above-mentioned technical scheme, which has the following beneficial effects: the technical scheme adopted by the utility model has a simple structure and ingenious conception, and uses a supporting frame to support and fix the ladle body, and can also raise the ladle body to make it off the ground. Compared with the traditional molten iron casting ladle that uses a crane and a lifting frame to lift it up for rotation and tilting, the rotation and tilting action of the ladle body in the utility model is smoother and more reliable.

[0016] The utility model not only solves the problem that the pouring port and the pouring nozzle are damaged due to the shaking of the ladle body and the collision with the pouring port of the mold, but also avoids the situation that the pouring nozzle and the pouring port are misaligned and the high-temperature molten iron is poured to the outside, thereby avoiding the waste of high-temperature molten iron and accidental injury to workers, and improving the safety of the pouring ladle.

[0017] A stabilizing mechanism is arranged between the supporting frame and the bag body, and the rotation and tilting of the bag body are smoothly guided by the circular arc guide grooves and circular arc guide rods on both sides, so as to improve the stability and reliability of the rotation and tilting of the bag body and avoid the shaking of the bag body.

[0018] At the same time, a direction adjustment mechanism is arranged on the rotating frame. For some molds that are difficult to move or there is a relatively small misalignment between the pouring port and the pouring bag, the direction adjustment mechanism can be used to fine-tune the direction of the pouring nozzle so that the pouring nozzle can be aligned with the pouring port to ensure smooth and reliable pouring operation and avoid the waste of high-temperature molten iron due to the misalignment between the pouring nozzle and the pouring port.

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the utility model;

[0022] Figure 2 for Figure 1 A rear view schematic diagram of

[0023] Figure 3 for Figure 2 Schematic cross-sectional view along the AA axis.

[0024] In the figure: 1-package; 2-lifting frame; 3-pouring nozzle; 4-rotating frame; 41-first ring seat; 42-second ring seat; 5-direction adjustment mechanism; 51-driving gear; 52-adjusting hand wheel; 53-driven gear ring; 6-support stand; 7-rotating shaft; 8-stabilizing mechanism; 81-arc guide groove; 82-arc guide rod; 821-guide part; 822-vibration reduction part; 83-stabilizing column rod; 84-slider; 85-reset vibration reduction spring; 9-reducer; 10-tilting hand wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-Figure 3 As shown together, a molten iron pouring ladle includes a ladle body 1 and a hanging frame 2 which are arranged together, a pouring nozzle 3 is provided on the top of the ladle body 1, a rotating frame 4 is rotatably mounted on the ladle body 1, and a direction adjustment mechanism 5 for adjusting the pouring direction of the ladle body 1 is provided between the rotating frame 4 and the ladle body 1.

[0027] In this embodiment, the direction adjustment mechanism 5 is used to adjust the pouring direction of the pouring nozzle 3 on the ladle 1, so that the pouring nozzle 3 can be accurately aligned with the pouring port of the mold, thereby avoiding the high-temperature molten iron from pouring out of the mold due to the misalignment of the pouring nozzle 3 and the pouring port. This not only avoids the waste of high-temperature molten iron, but also avoids the situation where the poured high-temperature molten iron accidentally injures workers, thereby improving the safety of the use of the casting ladle.

[0028] Among them, support stands 6 are respectively arranged on both sides of the package body 1, and the two support stands 6 are symmetrically arranged relative to the pouring nozzle 3. The rotating frame 4 is rotatably installed on the two support stands 6 through the rotating shaft 7. A stabilizing mechanism 8 is commonly arranged between each support stand 6 and the package body 1.

[0029] In this embodiment, the ladle body 1 is fixedly supported and lifted by the support stand 6. Compared with the structure of the traditional molten iron casting ladle which is lifted by a crane and then tilted, the support stand 6 has better support stability for the ladle body 1, thereby solving the problem of the casting ladle shaking due to the tilting of the lifting, and avoiding the problem of the pouring nozzle 3 colliding with the casting port of the mold due to the shaking of the ladle body.

[0030] Moreover, both ends of the lifting frame 2 are rotatably mounted on the rotating shaft 7, a reducer 9 is arranged on the outer side of each supporting frame 6, each rotating shaft 7 is fixedly connected to the output shaft of the reducer 9, and a tilting handwheel 10 is fixedly mounted on the input shaft of each reducer 9.

[0031] In this embodiment, a reducer 9 and a tilting hand wheel 10 are respectively provided on both sides of the ladle body 1, and workers standing on both sides of the casting ladle can adjust the tilting angle.

[0032] In this embodiment, the reducer 9 adopts a worm gear reducer available on the market, and its structure and working principle constitute the prior art and are well known to ordinary technicians in this field, so they will not be described in detail here.

[0033] like Figure 1 and Figure 2 As shown together, each stabilizing mechanism 8 includes a concentrically arranged arc guide groove 81 and an arc guide rod 82, each of which is coaxially arranged with the rotating shaft 7, each of which is penetrated through the corresponding supporting frame 6, each of which is fixedly mounted on the side wall of the corresponding supporting frame 6, and two oppositely arranged stabilizing columns 83 are fixed on the outer wall of the package body 1, and the positions of the two stabilizing columns 83 correspond to the positions of the arc guide groove 81, each of which passes through the corresponding arc guide groove 81, and each of which is slidably mounted with a slider 84, and each of which is fixedly connected to the corresponding stabilizing column 83.

[0034] In this embodiment, the arc-shaped guide grooves 81 and arc-shaped guide rods 82 provided on both sides play a role in guiding the bag body 1 to rotate smoothly, solving the problem of the bag body 1 shaking easily during the tilting and returning process, thereby improving the reliability and stability of the tilting of the bag body 1.

[0035] Among them, each arc guide rod 82 includes a guide portion 821, and each guide portion 821 has a vibration-damping portion 822 at both ends. Each vibration-damping portion 822 is integrally formed with the corresponding guide portion 821, and each vibration-damping portion 822 is sleeved with a reset vibration-damping spring 85, and the position and length of each reset vibration-damping spring 85 are adapted to the movement trajectory of the slider 84.

[0036] In this embodiment, the two reset damping springs 85 are used to dampen the tilting and returning of the package body 1. When the package body 1 tilts, the corresponding reset damping springs 85 can effectively prevent the pouring nozzle 3 from colliding with the pouring port of the mold, thereby preventing the pouring nozzle 3 and the pouring port from being deformed and damaged.

[0037] On the contrary, when the package body 1 rotates back to its original position, another reset damping spring 85 uses its own elastic properties to limit and buffer the package body 1, which not only reduces the shaking of the package body 1, but also prevents the package body 1 from returning to its original position too much, thereby preventing the high-temperature molten iron in the package body 1 from spilling due to shaking or tilting.

[0038] like Figure 1 and Figure 2 As shown together, the two arc-shaped guide grooves 81 are staggered up and down, and the two arc-shaped guide grooves 81 are coaxially arranged, wherein one arc-shaped guide groove 81 and the arc-shaped guide rod 82 are arranged at the upper end of the corresponding support frame 6, and the other arc-shaped guide groove 81 and the arc-shaped guide rod 82 are arranged at the lower end of the corresponding support frame 6.

[0039] In this embodiment, the arc-shaped guide grooves 81 arranged in a staggered manner increase the stability of the rotation of the package body 1 .

[0040] like Figure 1 and Figure 3 As shown together, the direction adjustment mechanism 5 includes a driving gear 51 rotatably mounted on the rotating frame 4, the driving gear 51 is located on the side of the package 1 away from the pouring nozzle 3, an adjusting hand wheel 52 is rotatably mounted on the outer wall of the rotating frame 4, the adjusting hand wheel 52 is fixedly connected to the shaft of the driving gear 51, and a driven gear ring 53 is fixedly mounted on the outer wall of the package 1, and the driven gear ring 53 is meshed with the driving gear 51.

[0041] In addition, the rotating frame 4 includes a first ring seat 41 and a second ring seat 42 arranged up and down. The first ring seat 41 and the second ring seat 42 are both sleeved on the package body 1, and the first ring seat 41 and the second ring seat 42 are both rotatably connected to the outer wall of the package body 1.

[0042] The method of using the utility model is as follows:

[0043] The first step is to use the hook on the crane to hang the hoisting frame 2 to hoist the casting ladle to the position for holding the high-temperature molten iron, and to hold a certain amount of high-temperature molten iron inside the ladle body 1. Then, use the crane to hoist the casting ladle to the position of the mold and place it on one side of the mold. At this time, the two supporting frames 6 are supported on the ground to support and fix the ladle body 1.

[0044] The second step is to rotate the adjustment hand wheel 52, which drives the driving gear 51 to rotate. The rotating driving gear 51 is continuously meshed with the driven gear ring 53, thereby driving the package body 1 to rotate through the driven gear ring 53, and finally the pouring nozzle 3 is completely aligned with the pouring port of the mold.

[0045] The third step is to rotate the tilting hand wheel 10. The tilting hand wheel 10 drives the rotating shaft 7 to rotate through the reducer 9. The rotating shaft 7 drives the ladle 1 to tilt so that the top opening of the ladle 1 rotates downward, and the high-temperature molten iron is poured into the mold through the pouring nozzle 3 to complete the pouring operation.

[0046] The fourth step is to rotate the tilting hand wheel 10 in the opposite direction after the pouring operation is completed, so as to drive the package body 1 to rotate back to its original position, so that the package body 1 is rotated to a vertical state again.

[0047] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A molten iron pouring ladle, comprising a ladle body (1) and a hanging frame (2) arranged together, wherein a pouring nozzle (3) is provided on the top of the ladle body (1), characterized in that: A rotating frame (4) is rotatably mounted on the bag body (1), and a direction adjustment mechanism (5) for adjusting the pouring direction of the bag body (1) is provided between the rotating frame (4) and the bag body (1); Support frames (6) are respectively arranged on both sides of the ladle body (1), the two support frames (6) are symmetrically arranged relative to the pouring nozzle (3), the rotating frame (4) is rotatably mounted on the two support frames (6) via a rotating shaft (7), and a stabilizing mechanism (8) is commonly arranged between each support frame (6) and the ladle body (1); Both ends of the hanging frame (2) are rotatably mounted on a rotating shaft (7), a reducer (9) is arranged on the outer side of each supporting frame (6), each rotating shaft (7) is fixedly connected to the output shaft of the reducer (9), and a tilting hand wheel (10) is fixedly mounted on the input shaft of each reducer (9).

2. A molten iron pouring ladle according to claim 1, characterized in that: Each of the stabilizing mechanisms (8) comprises a concentrically arranged circular arc guide groove (81) and a circular arc guide rod (82), each of the circular arc guide groove (81) and the circular arc guide rod (82) being coaxially arranged with the rotating shaft (7), each of the circular arc guide groove (81) being arranged through the corresponding supporting frame (6), each of the circular arc guide rod (82) being fixedly mounted on the side wall of the corresponding supporting frame (6), two oppositely arranged stabilizing columns (83) being fixedly mounted on the outer wall of the package body (1), the positions of the two stabilizing columns (83) respectively corresponding to the positions of the circular arc guide groove (81), each of the stabilizing columns (83) passing through the corresponding circular arc guide groove (81), each of the circular arc guide rods (82) being slidably mounted with a slider (84), and each of the sliders (84) being fixedly connected to the corresponding stabilizing column (83).

3. A molten iron pouring ladle according to claim 2, characterized in that: Each of the circular arc guide rods (82) comprises a guide portion (821), and both ends of each guide portion (821) are provided with vibration-damping portions (822). Each vibration-damping portion (822) is integrally formed with the corresponding guide portion (821), and each vibration-damping portion (822) is sleeved with a return vibration-damping spring (85), and the position and length of each return vibration-damping spring (85) are adapted to the motion trajectory of the slider (84).

4. The molten iron pouring ladle according to claim 3, characterized in that: The two arc-shaped guide grooves (81) are arranged in an upper and lower staggered manner, and the two arc-shaped guide grooves (81) are coaxially arranged, wherein one arc-shaped guide groove (81) and the arc-shaped guide rod (82) are arranged at the upper end of the corresponding support frame (6), and the other arc-shaped guide groove (81) and the arc-shaped guide rod (82) are arranged at the lower end of the corresponding support frame (6).

5. The molten iron pouring ladle according to claim 1, characterized in that: The direction adjustment mechanism (5) comprises a driving gear (51) rotatably mounted on a rotating frame (4), the driving gear (51) being located on a side of the package body (1) away from the pouring nozzle (3), an adjusting hand wheel (52) being rotatably mounted on the outer wall of the rotating frame (4), the adjusting hand wheel (52) being fixedly connected to the shaft of the driving gear (51), and a driven gear ring (53) being fixedly mounted on the outer wall of the package body (1), the driven gear ring (53) being meshed with the driving gear (51).

6. The molten iron pouring ladle according to claim 5, characterized in that: The rotating frame (4) comprises a first ring seat (41) and a second ring seat (42) which are arranged upper and lower. The first ring seat (41) and the second ring seat (42) are both sleeved on the enclosure (1). The first ring seat (41) and the second ring seat (42) are both rotatably connected to the outer wall of the enclosure (1).

Citation Information

Patent Citations

  • Molten iron casting ladle with arc-shaped water outlet

    CN212682418U