Laser cladding welding machine

By designing the slide rail and threaded rod mechanism in the welding machine, as well as the cooperation of the bogie and rotating block, the multi-directional adjustment of the welding head is achieved, which solves the problem of limited adjustment of the workpiece processing direction and angle, and improves machining flexibility and efficiency.

CN222843318UActive Publication Date: 2025-05-09ZHONGRUI ADDITIVE MFG (SHANDONG) CO LTD
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Patent Information

Application Number
CN202421753078.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-09
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the use of existing welding machines, the processing direction and angle adjustment of the workpiece is limited, which lacks flexibility, which affects the processing efficiency.

Method used

A laser melt welding machine is designed, using slide rails and threaded rod mechanisms, so that the welding head can move longitudinally, transversely and up and down, and multi-directional adjustment of the welding head is achieved through bogies and rotating blocks, increasing the machining flexibility of the workpiece.

Benefits of technology

By adjusting the welding head in multiple directions, the machining flexibility and efficiency of the workpiece are significantly improved, and the workpiece can be welded and processed more comprehensively.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a laser cladding welding machine which comprises a machine frame, a support and a working table, a cross beam is fixedly connected above a sliding frame, a longitudinal beam located above the working table is arranged on the lateral side of the cross beam, a bracket is arranged on the side wall of the longitudinal beam, a rotating frame is arranged on the lateral side of the bracket, and a rotating disc located at the bottom of the working table is fixedly installed above the machine frame. In the using process of a welding machine in the prior art, a workpiece can only be moved and machined front and back during machining, the machining direction and angle adjustment of the workpiece are limited, the machining precision of the workpiece needs to be improved, a threaded rod in a cross beam rotates, and the threaded rod can push a longitudinal beam to drive a welding head to move transversely; according to the welding device, the longitudinal beam is matched with the rotation of the threaded rod in the longitudinal beam, so that the threaded rod can push the welding head mounted above the bracket to move up and down, further, the machining direction and angle of the welding head to a workpiece are more comprehensive in the welding process of the welding head to the workpiece, and the machining precision of the workpiece is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a laser cladding welding machine. Background Art

[0002] Remanufacturing is the process of disassembling, cleaning, inspecting, refurbishing, repairing and reassembling scrapped products to restore them to or approach the performance standards of new products. Welding is used in remanufacturing to perform cladding and docking of damaged products.

[0003] The Chinese utility model patent with publication number CN215091346U in the prior art relates to a low-stress laser cladding welding machine, including a connecting box, which is arranged above the horizontal ground, the top side of the connecting box is fixedly connected with a column, and the top of the column is fixedly connected with a top plate; a processing seat is installed in the middle of the outer wall of the connecting box, and a connecting plate is installed on the side of the processing seat, and a connecting spring is installed on the inner side of the connecting plate; a limit plate is fitted and connected to the top of the connecting plate, and the side of the limit plate is connected with a connecting seat; a connecting arm is fixedly connected to the bottom outer wall of the top plate, and a welding head is installed at the bottom of the connecting arm; a smoking hood is fixedly installed on both sides of the connecting arm, and a connecting pipe is connected to the top of the smoking hood. The low-stress laser cladding welding machine is provided with a smoking hood to effectively absorb the smoke generated during the welding process and reduce the impact of smoke on the surrounding environment and the health of operators.

[0004] However, during the use of this type of welding machine, after the workpiece is installed above the processing seat, the workpiece can only be moved forward and backward during processing, and the processing direction and angle adjustment of the workpiece are limited, and it is necessary to improve the processing flexibility of the workpiece. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a laser cladding welding machine to solve the problem that during use of the welding machine in the prior art, after the workpiece is installed above the processing seat, the workpiece can only be moved forward and backward during processing, and the processing direction and angle adjustment of the workpiece are limited, and it is necessary to improve the processing flexibility of the workpiece.

[0006] The purpose and effect of a laser cladding welding machine in the utility model are achieved by the following specific technical means: a laser cladding welding machine, comprising a frame, a bracket and a workbench, the bracket is fixedly connected to the top of the frame, the workbench is arranged above the middle part of the frame, a slide rail is arranged above the bracket, a slide is slidably connected to the top of the slide rail, a crossbeam is fixedly connected to the top of the slide, a longitudinal beam located above the workbench is arranged on the side of the crossbeam, a bracket is arranged on the side wall of the longitudinal beam, a bogie is arranged on the side of the bracket, a welding head is fixedly installed on the side of the bogie, and a turntable located at the bottom of the workbench is fixedly installed above the frame.

[0007] Preferably, the cross beam and the longitudinal beam are arranged in a cross shape, and installation cavities are provided inside the cross beam and the longitudinal beam.

[0008] Preferably, a threaded rod is rotatably connected inside the installation cavity, and a motor corresponding to the threaded rod is fixedly mounted on one end of each of the cross beam and the longitudinal beam.

[0009] Preferably, the side output ends of the motor at the side ends of the longitudinal beam and the cross beam are fixedly connected to the threaded rod, and a sliding sleeve located in the installation cavity is threadedly connected to the rod body of the threaded rod.

[0010] Preferably, an opening is provided on a side wall of one side of the installation cavity, a clamping plate located in the opening is fixedly connected to the side wall of the sliding sleeve, and the clamping plate is slidably connected to the opening.

[0011] Preferably, the side clamping plate of the sliding sleeve inside the cross beam is fixedly connected to the longitudinal beam, and the side clamping plate of the sliding sleeve inside the cross beam is fixedly connected to the bracket.

[0012] Preferably, a slide groove is provided on the side of the bracket close to the bogie, a rotating block located in the slide groove is fixedly connected to the back of the bogie, and a limiting rod corresponding to the rotating block is threadedly connected to the side wall of the bracket.

[0013] Preferably, a sliding cavity is provided inside the turntable, a sliding block located in the sliding cavity is fixedly connected to the bottom of the workbench, the sliding block and the sliding cavity are slidably connected, and a locking screw corresponding to the sliding block is threadedly connected on the side wall of the turntable.

[0014] Beneficial effects:

[0015] 1. By rotating the threaded rod inside the crossbeam, the threaded rod will push the longitudinal beam to drive the welding head to move horizontally. Cooperating with the rotation of the threaded rod inside the longitudinal beam, the threaded rod will push the welding head installed on the bracket to move up and down, so that the welding head can make the welding process of the workpiece more comprehensive in terms of processing direction and angle. When the bogie can slide in the slide groove opened on the side of the bracket through the rotating block fixedly connected at the back, the bogie can drive the side welding head to rotate, so that the welding head can also be adjusted in an offset manner, so that the welding head can be more flexible in the process of welding the workpiece, thereby improving the processing efficiency of the workpiece.

[0016] 2. Push the workbench to rotate above the turntable so that the slider fixedly connected to the bottom of the workbench will slide in the sliding cavity opened above the turntable. After the workbench rotates above the turntable, rotate the locking screw threaded on the side wall of the turntable so that the locking block fixedly connected to the side end of the locking screw will be squeezed on the side wall of the slider, thereby limiting the slider in the sliding cavity to prevent the workbench from loosening above the turntable. The workpiece installed above the workbench can be rotated to adjust the processing angle, making the workpiece more flexible during the processing and improving the processing efficiency of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model.

[0019] Figure 3 This is a schematic diagram of the threaded rod structure in the utility model.

[0020] Figure 4 It is a schematic diagram of the bogie structure in the utility model.

[0021] Figure 5 For the utility model Figure 2 Enlarged structural diagram at A in the middle.

[0022] Figure 1-5 In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0023] Frame-1, bracket-2, slide-201, crossbeam-3, installation cavity-301, threaded rod-302, sleeve-303, longitudinal beam-4, bracket-401, welding head-402, bogie-403, rotating block-404, slide groove-405, limit rod-406, turntable-5, slide cavity-501, workbench-6, slider-601, locking screw-602. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Example

[0025] As attached Figure 1 To Attachment Figure 5 As shown:

[0026] A laser cladding welding machine includes a frame 1, a bracket 2 and a workbench 6. The bracket 2 is fixedly connected to the top of the frame 1, the bracket 2 is installed and limited by the frame 1, and the workbench 6 is installed above the middle of the frame 1. The workpiece is limited by being installed above the workbench 6 and is welded.

[0027] It should be understood that the above-mentioned fixed connection means that there can be no relative movement between the two. There are many ways of fixed connection. Here, bolts can be used for fixing, so that it is more convenient to disassemble and maintain the rack 1 later.

[0028] A slide rail is installed on the top of the bracket 2, and a slide 201 is slidably connected on the top of the slide rail. A motor corresponding to the slide 201 is installed inside the slide rail. When the slide 201 is driven to slide on the top of the slide rail by the motor as a driving member, the output end of the motor side is fixedly connected to a roller located in the slide rail. The motor is fixedly installed inside the slide 201. When the motor drives the roller to rotate, the roller will move inside the corresponding slide rail, so that it pushes the slide 201 to drive the crossbeam 3 fixedly connected above to move longitudinally. During the longitudinal movement of the crossbeam 3, the crossbeam 3 will drive the longitudinal beam 4 installed on the side to move. During the movement of the longitudinal beam 4, the welding head 402 installed on the side of the side bracket 401 will be driven to move together, thereby making the welding head 40 2 can move longitudinally to perform welding processing on the workpiece. During the movement of the longitudinal beam 4, an installation cavity 301 is provided inside the cross beam 3 and the longitudinal beam 4, and a motor is fixedly installed on the outer side of the installation cavity 301. One end of the threaded rod 302 rotatably connected inside the installation cavity 301 is fixedly connected to the side output end of the motor, so that during the operation of the motor, the side output end of the motor will drive the threaded rod 302 to rotate in the installation cavity 301, and during the rotation of the threaded rod 302, the threaded rod 302 will push the sliding sleeve 303 threadedly connected to the rod body to move in the installation cavity 301. An opening is provided on the side wall of the installation cavity 301, and the sliding sleeve 303 is fixedly connected to a clamping plate penetrating into the opening on the side wall, so that the threaded rod 302 pushes the sliding sleeve 303 to move When the screw rod 302 is in the working state, the sliding sleeve 303 is in the working state, and the sliding sleeve 303 is in the working state. ... The welding head 402 can be moved so that the welding head 402 can process the workpiece in a more comprehensive direction and angle during the welding process of the workpiece. A bogie 403 is installed on the side of the bracket 401, and the welding head 402 is fixedly installed on the top through the bogie 403, so that the bogie 403 can slide in the slide groove 405 provided on the side of the bracket 401 through the rotating block 404 fixedly connected at the back, so that the bogie 403 can drive the side welding head 402 to rotate, so that the welding head 402 can adjust the angle longitudinally, transversely and up and down. The welding head 402 can also be adjusted in an offset manner, so that the welding head 402 can be more flexible in the process of welding the workpiece, thereby improving the processing efficiency of the workpiece. After the rotating block 404 slides in the slide groove 405,The limiting rod 406 threadedly connected to the side wall of the bracket 401 can be rotated in so that the side end of the limiting rod 406 will abut against the side wall of the rotating block 404 inside the slide groove 405, thereby limiting the rotating block 404 in the slide groove 405 to prevent the bogie 403 from loosening after adjusting the angle.

[0029] A turntable 5 located at the bottom of the workbench 6 is fixedly installed above the middle part of the frame 1, and the workbench 6 is installed and limited at the top through the turntable 5. After the workpiece is installed above the workbench 6, when the workbench 6 is pushed to rotate above the turntable 5, the slider 601 fixedly connected to the bottom of the workbench 6 will slide in the sliding cavity 501 opened above the turntable 5. After the workbench 6 is rotated above the turntable 5, the locking screw 602 threadedly connected on the side wall of the turntable 5 is rotated, so that the locking block fixedly connected to the side end of the locking screw 602 is squeezed on the side wall of the slider 601, and then the slider 601 is limited in the sliding cavity 501 to prevent the workbench 6 from loosening above the turntable 5, so that the workpiece installed above the workbench 6 can be rotated to adjust the processing angle, so that the workpiece can be more accurate during the processing, thereby improving the processing efficiency of the workpiece.

[0030] Working principle: When the slide 201 is driven by the motor as a driving member to slide on the top of the slide rail, the motor will drive the roller to move inside the corresponding slide rail, thereby pushing the slide 201 to drive the upper crossbeam 3 to move longitudinally. During the longitudinal movement of the crossbeam 3, the crossbeam 3 will drive the longitudinal beam 4 installed on the side to move. During the movement of the longitudinal beam 4, the welding head 402 installed on the top of the side bracket 401 will be driven to move together, so that the welding head 402 can move longitudinally to perform welding processing on the workpiece. During the movement of the longitudinal beam 4, the motors on the sides of the crossbeam 3 and the longitudinal beam 4 are driven to operate. When the motor is running, it will drive the threaded rod 302 through the side output end. When the slide 303 is moved in the installation cavity 301, the clamping plate on the side of the slide 303 will slide in the opening and limit it, so that the slide 303 will not rotate with the threaded rod 302. When the slide 201 drives the welding head 402 on the side of the cross beam 3 to move longitudinally, the threaded rod 302 inside the cross beam 3 rotates, and the threaded rod 302 pushes the slide 303 to move, which will drive the welding head 402 on the side of the longitudinal beam 4 to move horizontally. The bogie 403 can also slide in the slide groove 405 on the side of the bracket 401 through the rotating block 404 on the back, so that the bogie 403 can drive the side welding head 402 to rotate, so that the welding head 402 can also be adjusted in an offset manner, so that the welding head 402 can be more flexible in the process of welding the workpiece. After the rotating block 404 slides in the slide groove 405, the limiting rod 406 on the side wall of the bracket 401 can be turned in, so that the side end of the limiting rod 406 will be against the side wall of the rotating block 404 inside the slide groove 405, thereby rotating the rotating block 404. After the workpiece is limited in the slide groove 405 and installed above the workbench 6, when the workbench 6 is pushed to rotate above the turntable 5, the slider 601 at the bottom of the workbench 6 will slide in the slide cavity 501 inside the turntable 5, so that the workbench 6 will rotate above the turntable 5. After the workbench 6 is rotated to adjust the processing angle of the workpiece, the locking screw 602 on the side wall of the turntable 5 is rotated so that the locking block at the side end of the locking screw 602 is squeezed on the side wall of the slider 601, and then the slider 601 is limited in the slide cavity 501 to prevent the workbench 6 from loosening above the turntable 5, so that the workpiece is more accurate during the processing and the processing efficiency of the workpiece is improved.

Claims

1. A laser cladding welding machine, comprising a frame (1), a bracket (2) and a workbench (6), wherein the bracket (2) is fixedly connected to the upper part of the frame (1), and the workbench (6) is arranged above the middle part of the frame (1), characterized in that: A slide rail is arranged above the bracket (2), a slide frame (201) is slidably connected above the slide rail, a crossbeam (3) is fixedly connected above the slide frame (201), a longitudinal beam (4) located above the workbench (6) is arranged on the side of the crossbeam (3), a bracket (401) is arranged on the side wall of the longitudinal beam (4), a bogie (403) is arranged on the side of the bracket (401), a welding head (402) is fixedly installed on the side of the bogie (403), and a turntable (5) located at the bottom of the workbench (6) is fixedly installed above the frame (1).

2. The laser cladding welding machine according to claim 1, characterized in that: The cross beam (3) and the longitudinal beam (4) are arranged in a cross shape, and a mounting cavity (301) is provided inside the cross beam (3) and the longitudinal beam (4).

3. The laser cladding welding machine according to claim 2, characterized in that: A threaded rod (302) is rotatably connected inside the installation cavity (301), and a motor corresponding to the threaded rod (302) is fixedly mounted on one end of each of the cross beam (3) and the longitudinal beam (4).

4. The laser cladding welding machine according to claim 3, characterized in that: The motor side output ends at the side ends of the longitudinal beam (4) and the cross beam (3) are fixedly connected to the threaded rod (302), and a sliding sleeve (303) located in the installation cavity (301) is threadedly connected on the rod body of the threaded rod (302).

5. The laser cladding welding machine according to claim 4, characterized in that: An opening is provided on a side wall of one side of the installation cavity (301), a clamping plate located in the opening is fixedly connected to the side wall of the sliding sleeve (303), and the clamping plate and the opening are slidably connected.

6. The laser cladding welding machine according to claim 3, characterized in that: The side clamping plates of the sliding sleeve (303) inside the crossbeam (3) are fixedly connected to the longitudinal beam (4), and the side clamping plates of the sliding sleeve (303) inside the crossbeam (3) are fixedly connected to the bracket (401).

7. The laser cladding welding machine according to claim 1, characterized in that: A slide groove (405) is provided on one side of the bracket (401) close to the bogie (403); a rotating block (404) located in the slide groove (405) is fixedly connected to the back of the bogie (403); and a limiting rod (406) corresponding to the rotating block (404) is threadedly connected to the side wall of the bracket (401).

8. The laser cladding welding machine according to claim 1, characterized in that: A sliding cavity (501) is provided inside the rotating disk (5), a sliding block (601) located in the sliding cavity (501) is fixedly connected to the bottom of the workbench (6), the sliding block (601) and the sliding cavity (501) are slidably connected, and a locking screw (602) corresponding to the sliding block (601) is threadedly connected on the side wall of the rotating disk (5).

Citation Information

Patent Citations

  • Low-stress laser cladding welding machine

    CN215091346U