Automatic butterfly rib welding device

Abstract

The utility model relates to the technical field of steel bar welding, in particular to an automatic butterfly bar welding device which comprises a tool body, the tool body comprises a first supporting frame, a second supporting frame and a splayed bar installation portion, and the splayed bar installation portion is arranged between the first supporting frame and the second supporting frame. The splayed rib mounting part is supported through the first supporting frame and the second supporting frame; the positioning assemblies are arranged in the splayed rib mounting part, the number of the positioning assemblies is multiple, the multiple positioning assemblies are linearly arranged in the splayed rib mounting part, and the positioning assemblies are used for adjusting the positions of the splayed ribs; and the overturning assembly is arranged on one side of the first supporting frame, the overturning assembly is connected with the splayed rib mounting part, and the overturning assembly drives the splayed rib mounting part to achieve overturning. The position of the splayed rib can be accurately controlled, and the welding quality of the butterfly rib is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel bar welding, in particular to an automatic welding device for butterfly bars. Background Art

[0002] Butterfly reinforcement is a commonly used building material, which plays a supporting role in highway and railway tunnel reinforcement and grid arch projects. The butterfly reinforcement is welded by two splayed reinforcements. During processing, the two splayed reinforcements are placed on the welding tooling, and the contact points of the two splayed reinforcements are automatically welded by a welding robot. At the same time, the welding tooling clamps the two splayed reinforcements and flips them. After flipping, both sides of the contact points are welded. The butterfly reinforcement is automatically welded by the butterfly reinforcement robot through the flipping mechanism on the welding tooling, which has the characteristics of simple and fast operation and high production speed.

[0003] In tunnel construction, the welding quality of butterfly bars is directly related to the safety and durability of the entire structure. However, when the eight-shaped bars enter the welding fixture from the loading rack, the position between the contact points of the two eight-shaped bars will shift, or when the welding fixture clamps the corresponding eight-shaped bars and flips them, the position of the contact points of the eight-shaped bars will also shift, resulting in the shape of the welded butterfly bars being misaligned, reducing the quality of welding, and thus affecting the stability of the butterfly bar structure. Utility Model Content

[0004] In order to accurately control the position of the figure-eight ribs and improve the welding quality of the butterfly ribs, the present application provides an automatic welding device for butterfly ribs.

[0005] In order to achieve the above purpose, this application adopts the following technical solutions:

[0006] A butterfly rib automatic welding device comprises a tooling body, wherein the tooling body comprises a first support frame, a second support frame and a figure-eight rib mounting portion, wherein the figure-eight rib mounting portion is arranged between the first support frame and the second support frame, and the figure-eight rib mounting portion is supported by the first support frame and the second support frame; a positioning assembly, wherein the positioning assembly is arranged in the figure-eight rib mounting portion, wherein a plurality of positioning assemblies are provided, and the plurality of positioning assemblies are linearly arranged in the figure-eight rib mounting portion, and the positioning assembly is used to adjust the position of the figure-eight rib; a flipping assembly, wherein the flipping assembly is arranged on one side of the first support frame, the flipping assembly is connected to the figure-eight rib mounting portion, and the figure-eight rib mounting portion is flipped by the flipping assembly.

[0007] By adopting the above device, the rib mounting part is supported by the first support frame and the second support frame, thereby ensuring the stability of the device during the welding process. The positioning components are arranged linearly in the rib mounting part, and the use of multiple groups of positioning components can finely adjust the position of the rib, ensure the accuracy of welding, and improve the welding quality. The flipping component drives the rib mounting part to flip, which provides convenience for welding ribs at different angles and positions and increases the flexibility of welding.

[0008] Optionally, the rib mounting portion includes a fixed plate and a movable plate, the end of the fixed plate is fixedly connected to a cylinder, the end of the movable plate is provided with a connecting block, and the telescopic end of the cylinder is connected to the connecting block.

[0009] By adopting the above device, the distance between the fixed plate and the movable plate can be adjusted through the telescopic movement of the cylinder, so as to adapt to the ribs of different widths. This structure makes the device more versatile and flexible, and can be applied to the welding needs of ribs of different specifications.

[0010] Optionally, multiple groups of guide members are provided on the upper and lower surfaces of the rib mounting portion, and the guide members include a fixed seat, a guide rod and a guide seat, the fixed seat is provided on the upper and lower surfaces of the fixed plate, the guide seat is provided on the upper and lower surfaces of the movable plate, the guide rod is provided between the fixed seat and the guide seat, one end of the guide rod is fixedly connected to the fixed seat, and the other end of the guide rod is movably connected to the guide seat.

[0011] By adopting the above device, the main function of the guide member is to guide the movable plate to move along a predetermined trajectory to ensure that it will not deviate or rotate when adjusting the distance, thereby further ensuring the positioning accuracy and welding quality of the splayed ribs.

[0012] Optionally, a width limiting member is provided on the mounting portion of the rib, and the width limiting member includes a limiting shaft and an abutment block, the abutment block is fixedly connected to the side wall of the fixed plate, and the limiting shaft is movably connected to the side wall of the movable plate.

[0013] By adopting the above-mentioned device, the length of the limiting shaft on the movable plate is adjusted according to the width between the two corresponding ribs. When the movable plate moves to a suitable position toward the fixed plate, the limiting shaft abuts against the abutment block, and the limiting shaft plays a positioning role. At this time, the ribs on the fixed plate come into contact with the ribs on the movable plate, which helps to ensure that the position of the ribs remains unchanged during the welding process.

[0014] Optionally, each group of the positioning components includes a plurality of clamping blocks and adjusting pieces, wherein the adjusting pieces are fixed on the side walls on the opposite sides of the fixed plate and the movable plate, and the adjusting pieces are in contact with the clamping blocks, and the positions of the clamping blocks are adjusted by means of the adjusting pieces. The clamping blocks are used to clamp the figure-eight ribs so that the figure-eight ribs on the fixed plate are in contact with the figure-eight ribs on the movable plate.

[0015] By adopting the above device, the device can adapt to ribs of different sizes and shapes by adjusting the position of the clamping block by the adjusting piece, thereby increasing its application flexibility. In addition, the design of the clamping block ensures the stable clamping of the ribs during welding, reducing the dimensional deviation that may occur during welding due to unstable clamping. The setting of the adjusting piece allows the operator to adjust the position of the clamping block so that the ribs on the fixed plate are in contact with the ribs on the movable plate, thereby ensuring the precise alignment of the welding point and improving the welding quality.

[0016] Optionally, the positioning assembly further includes a plurality of magnetic suction components, which are arranged on the side wall on the opposite side of the fixed plate and the movable plate, and are used to absorb the figure-eight ribs.

[0017] By adopting the above device, the magnetic suction piece adsorbs the figure-eight rib, thereby realizing a quick and preliminary positioning of the figure-eight rib.

[0018] Optionally, the flipping assembly includes a flipping driving member, which is fixed to one side of the first support frame, and the output shaft of the flipping driving member is provided with a driving gear, a first bearing mounting seat is provided on the upper surface of the first support frame, a first rotating shaft is provided in the first bearing mounting seat, a driven gear is provided at one end of the first rotating shaft, and the other end of the first rotating shaft is fixedly connected to the figure-eight rib mounting portion, a second bearing mounting seat is provided on the upper surface of the second support frame, a second rotating shaft is provided in the second bearing mounting seat, and the second rotating shaft is fixedly connected to the figure-eight rib mounting portion.

[0019] By adopting the above device, the flip driving member meshes with the driven gear on the first rotating shaft through the driving gear on the output shaft thereof, thereby realizing efficient energy transmission and driving the rib mounting portion to realize the flipping action.

[0020] Optionally, a welding head is provided on one side of the tool body, and the welding head is used for welding the splayed ribs.

[0021] By adopting the above device, the welding head can weld and form multiple ribs at the same time, thereby improving work efficiency.

[0022] This application has the following beneficial effects:

[0023] 1. In the present application, the support of the rib mounting portion by the first support frame and the second support frame ensures the stability of the device during the welding process. The positioning components are arranged linearly in the rib mounting portion. The use of multiple sets of positioning components can finely adjust the position of the rib, ensure the accuracy of welding, and improve the welding quality. The flipping component drives the rib mounting portion to flip, which provides convenience for welding ribs at different angles and positions and increases the flexibility of welding.

[0024] 2. In the present application, by adjusting the position of the clamping block by the adjusting piece, the device can adapt to the ribs of different sizes and shapes, increasing its application flexibility. In addition, the design of the clamping block ensures the stable clamping of the ribs during welding, reducing the dimensional deviation that may occur during welding due to unstable clamping. The setting of the adjusting piece allows the operator to adjust the position of the clamping block so that the ribs on the fixed plate are in contact with the ribs on the movable plate, ensuring the precise alignment of the welding points and improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of the butterfly rib automatic welding device of the utility model embodiment;

[0026] Figure 2 This is a schematic diagram of another viewing angle of the butterfly rib automatic welding device of the utility model embodiment;

[0027] Figure 3 yes Figure 2 A magnified view of part A;

[0028] Figure 4 This is a partial structural diagram of the butterfly rib automatic welding device of the utility model embodiment;

[0029] Figure 5 It is a schematic diagram of the welding state of the butterfly reinforcement automatic welding device according to an embodiment of the utility model.

[0030] Description of reference numerals:

[0031] 1. Tool body; 11. First support frame; 12. Second support frame; 13. S-shaped rib installation part; 131. Fixed plate; 132. Moving plate; 14. Cylinder; 141. Connecting block; 15. Guide member; 151. Fixed seat; 152. Guide rod; 153. Guide seat; 16. Width limit member; 161. Limiting shaft; 162. Abutment block; 2. Positioning assembly; 21. Clamping block; 22. Adjusting member; 23. Magnetic member; 3. Flip assembly; 31. Flip driving member; 32. Driving gear; 33. First bearing mounting seat; 34. First rotating shaft; 35. Driven gear; 36. Second bearing mounting seat; 37. Second rotating shaft; 4. Welding head. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-5 This application is described in further detail.

[0033] Example:

[0034] A butterfly tendon automatic welding device, such as Figure 1 As shown, it includes a tool body 1, a positioning assembly 2 and a flip assembly 3. The tool body 1 is the basic structure of the entire device, which is used to support and fix the ribs. The tool body 1 includes a first support frame 11, a second support frame 12 and a rib mounting portion 13. Among them, the rib mounting portion 13 is located between the first support frame 11 and the second support frame 12, and the rib mounting portion 13 is firmly supported by the first support frame 11 and the second support frame 12.

[0035] like Figure 1-3 As shown, in this embodiment, the rib mounting portion 13 includes a fixed plate 131 and a movable plate 132, and cylinders 14 are fixed at both ends of the fixed plate 131, and the cylinder 14 is installed at the side wall of the fixed plate 131, and connecting blocks 141 are correspondingly provided at both ends of the movable plate, and the connecting block 141 is coaxially arranged with the telescopic direction of the cylinder 14, and the telescopic end of the cylinder 14 passes through the fixed plate 131 and is connected to the connecting block 141 on the movable plate 132. Through the telescopic movement of the cylinder 14, the distance between the fixed plate 131 and the movable plate 132 can be adjusted, so as to adapt to ribs of different widths, so as to clamp the ribs between the fixed plate 131 and the movable plate 132.

[0036] In addition, if Figure 1-3 As shown, in order to ensure the stability of the movement of the movable plate 132, four groups of guide members 15 are also provided on the upper and lower surfaces of the splayed rib mounting portion 13, and each group of guide members 15 includes a fixed seat 151, a guide rod 152 and a guide seat 153. Among them, the fixed seat 151 is located on the upper and lower surfaces of the fixed plate 131, and the guide seat 153 is located on the upper and lower surfaces of the movable plate 132, and the fixed seat 151 and the guide seat 153 in each group are coaxially arranged. The guide rod 152 is connected between the fixed seat 151 and the guide seat 153, and the length of the guide rod 152 is greater than the distance between the fixed plate 131 and the movable plate 132, one end of the guide rod 152 is fixedly connected to the fixed seat 151, and the other end is slidably connected to the guide seat 153. The main function of the guide member 15 is to guide the movable plate 132 to move along a predetermined track, to ensure that the movable plate 132 will not deviate when adjusting the distance, thereby further ensuring the positioning accuracy and welding quality of the splayed rib.

[0037] like Figure 1 and 4As shown, in this embodiment, the positioning assembly 2 is a key component to ensure the accurate positioning of the ribs. The positioning assembly 2 is located in the rib mounting portion 13, and the positioning assembly 2 is provided with multiple groups, and the multiple groups of positioning assemblies 2 are linearly arranged in the rib mounting portion 13, and each group of positioning assemblies 2 can evenly support and position the corresponding two ribs. Among them, the positioning assembly 2 includes a clamping block 21 and an adjusting member 22, and the adjusting member 22 includes a fixed block and an adjusting rod. The fixed block is fixedly connected to the side wall of the fixed plate 131 and the opposite side of the movable plate 132, and the adjusting rod is threadedly connected to the middle part of the fixed block and abuts against the clamping block 21, so that a clamping space for clamping the ribs is formed between the four clamping blocks 21. Through the cooperation of the fixed block and the adjusting rod, the position of the clamping block 21 can be accurately adjusted, so as to clamp the ribs, and ensure that the contact points of the ribs on the fixed plate 131 and the ribs on the movable plate 132 can be accurately aligned, thereby improving the welding quality.

[0038] like Figure 1 and 4 As shown, in this embodiment, the positioning assembly 2 also includes a magnetic component 23, which is fixed on the side walls of the movable plate 132 and the fixed plate 131 and corresponds to the positions of the two ends of the figure-eight ribs. The figure-eight ribs are adsorbed on the fixed plate 131 and the movable plate 132 by the magnetic component 23, thereby achieving preliminary fixation of the figure-eight ribs, reducing the displacement of the figure-eight ribs during welding, and improving the positioning stability of the figure-eight ribs.

[0039] like Figure 1 and 4 As shown, in this embodiment, a width limiter 16 is provided on the rib mounting portion 13, and the width limiter 16 is located between two adjacent groups of positioning components 2. The width limiter 16 includes a limiter shaft 161 and an abutment block 162, the abutment block 162 is fixedly connected to the side wall of the fixed plate 131 close to the side of the movable plate 132, the limiter shaft 161 is movably connected to the side wall of the movable plate 132, and the limiter shaft 161 corresponds to the position of the abutment block. According to the width between the two corresponding ribs, the length of the limiter shaft 161 on the movable plate 132 is adjusted so that the limiter shaft 161 abuts against the abutment block 162. At this time, the welding points of the ribs on the fixed plate 131 and the ribs on the movable plate 132 are in contact with each other.

[0040] like Figure 1-3As shown, in this embodiment, the flip assembly 3 is used to realize the automatic flipping function of the rib mounting portion 13 to improve the welding efficiency. The flip assembly 3 includes a flip driving member 31, which is fixed to one side of the first support frame 11, and a first bearing mounting seat 33 is fixed to the top of the first support frame 11, and the first bearing mounting seat 33 is connected to the first rotating shaft 34, and the first rotating shaft 34 is connected to the rib mounting portion 13. In addition, a second bearing mounting seat 36 is fixed to the top of the second support frame 12, and the second bearing mounting seat 36 is connected to the second rotating shaft 37, and the second rotating shaft 37 is connected to the rib mounting portion 13.

[0041] When working, the flip driving member 31 meshes with the driven gear 35 on the first rotating shaft 34 through the driving gear 32 on its output shaft, thereby driving the first rotating shaft 34 to rotate. Since the first rotating shaft 34 is fixedly connected to the rib mounting portion 13, when the flip driving member 31 is working, it can drive the rib mounting portion 13 to flip. This structure enables the rib to flip automatically during welding without manual intervention, greatly improving the automation and efficiency of welding.

[0042] like Figure 5 As shown, a welding head 4 is provided on one side of the tool body 1, and a plurality of groups of splayed ribs in the tool body 1 can be welded into butterfly ribs through the welding head 4, thereby realizing automatic welding and improving work efficiency.

[0043] Working principle: The ribs are grouped in pairs from the feeding mechanism into the rib installation part 13, wherein the rib installation part 13 can accommodate multiple groups of ribs. The ribs are adsorbed by the magnetic suction part 23, and then the length of the limit shaft 161 is adjusted so that its length is equal to the width of the two corresponding ribs. The cylinder 14 is started to move the movable plate 132 toward the fixed plate 131. When the movable plate 132 contacts the ribs in the fixed plate 131, the movable plate 132 stops moving, and the positions of the two ribs are adjusted by the positioning component 2 so that the contact points of the two ribs are accurately aligned, and the welding head 4 is used for automatic welding. The rib installation part 13 is then driven to flip by the flipping component 3. If the position of the ribs is offset during the flipping process, the position of the ribs is adjusted again by the positioning component 2 so that both sides of the contact point of the two ribs can be welded.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A butterfly rib automatic welding device, characterized in that: include: A tool body (1), the tool body (1) comprising a first support frame (11), a second support frame (12) and a splayed rib mounting portion (13), the splayed rib mounting portion (13) being arranged between the first support frame (11) and the second support frame (12), and the splayed rib mounting portion (13) being supported by the first support frame (11) and the second support frame (12); A positioning assembly (2), the positioning assembly (2) being arranged in the rib mounting portion (13), the positioning assembly (2) being provided in a plurality of groups, the plurality of groups of positioning assemblies (2) being arranged linearly in the rib mounting portion (13), the positioning assembly (2) being used to adjust the position of the rib; A flip assembly (3), the flip assembly (3) being arranged on one side of the first support frame (11), the flip assembly (3) being connected to the rib mounting portion (13), and the rib mounting portion (13) being driven by the flip assembly (3) to flip.

2. The butterfly rib automatic welding device according to claim 1 is characterized in that: The splayed rib mounting portion (13) comprises a fixed plate (131) and a movable plate (132); an end of the fixed plate (131) is fixedly connected to a cylinder (14); an end of the movable plate (132) is provided with a connecting block (141); and a telescopic end of the cylinder (14) is connected to the connecting block (141).

3. The butterfly rib automatic welding device according to claim 2 is characterized in that: A plurality of guide members (15) are arranged on the upper and lower surfaces of the splayed rib mounting portion (13), the guide members (15) comprising a fixed seat (151), a guide rod (152) and a guide seat (153), the fixed seat (151) being arranged on the upper and lower surfaces of the fixed plate (131), the guide seat (153) being arranged on the upper and lower surfaces of the movable plate (132), the guide rod (152) being arranged between the fixed seat (151) and the guide seat (153), one end of the guide rod (152) being fixedly connected to the fixed seat (151), and the other end of the guide rod (152) being movably connected to the guide seat (153).

4. The butterfly rib automatic welding device according to claim 2 is characterized in that: A width limiting member (16) is provided on the rib mounting portion (13), the width limiting member (16) comprising a limiting shaft (161) and an abutment block (162), the abutment block (162) being fixedly connected to a side wall of the fixed plate (131), and the limiting shaft (161) being movably connected to the side wall of the movable plate (132).

5. The butterfly rib automatic welding device according to claim 2 is characterized in that: Each group of the positioning components (2) comprises a clamping block (21) and an adjusting member (22); the adjusting member (22) is fixed to a side wall of a fixed plate (131) and a side opposite to the movable plate (132); the adjusting member (22) is in contact with the clamping block (21); the position of the clamping block (21) is adjusted by the adjusting member (22); the clamping block (21) is used to clamp the ribs so that the ribs on the fixed plate (131) are in contact with the ribs on the movable plate (132).

6. The butterfly rib automatic welding device according to claim 2 is characterized in that: The positioning assembly (2) further comprises a plurality of magnetic attracting members (23), wherein the plurality of magnetic attracting members (23) are arranged on a side wall on a side opposite to the fixed plate (131) and the movable plate (132) and are used to attract the splayed ribs.

7. The butterfly rib automatic welding device according to claim 2 is characterized in that: The flip assembly (3) comprises a flip driving member (31), the flip driving member (31) being fixed to one side of a first support frame (11), the output shaft of the flip driving member (31) being provided with a driving gear (32), the upper surface of the first support frame (11) being provided with a first bearing mounting seat (33), a first rotating shaft (34) being provided in the first bearing mounting seat (33), one end of the first rotating shaft (34) being provided with a driven gear (35), the other end of the first rotating shaft (34) being fixedly connected to the rib mounting portion (13), the upper surface of the second support frame (12) being provided with a second bearing mounting seat (36), a second rotating shaft (37) being provided in the second bearing mounting seat (36), the second rotating shaft (37) being fixedly connected to the rib mounting portion (13).

8. The butterfly rib automatic welding device according to claim 1, characterized in that: A welding head (4) is provided on one side of the tool body (1), and the welding head (4) is used for welding the splayed ribs.

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