Sealed all-position pipe welding machine

By designing a sealed full-position pipe welding machine with rack, gear and bidirectional threaded rod, the problem of inefficiency in traditional welding machines during limit welding is solved, and efficient limit welding of pipes of different sizes is achieved.

CN222843384UActive Publication Date: 2025-05-09HUBEI HUATAI ENVIRONMENTAL PROTECTION MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421739874.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-09
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The traditional sealed full-position pipe welding machine is not convenient for fixed limit welding of pipes of the same size during welding, and requires manual limit of pipes, resulting in low welding efficiency.

Method used

A sealed full-position pipe welding machine is designed. The gear rotation is driven by the rack moving on the top of the fixed block, driving the two-way threaded rod and the movable plate to rotate, realizing the relative movement of the arc-shaped limiting plate, clamping the metal tube, and facilitating limiting welding.

Benefits of technology

The limit welding of metal pipes of different sizes is achieved, the welding efficiency is improved, the need for manual limiting is avoided, and the outside of the pipe is protected from damage.

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Abstract

The utility model relates to the technical field of all-position pipe welding machines, in particular to a sealed all-position pipe welding machine which comprises a base, and supporting pads are installed at the four corners of the bottom of the base. The two gears rotate to drive the two bidirectional threaded rods to rotate correspondingly, and the bidirectional threaded rods rotate to drive the two movable plates to move relatively outside the bidirectional threaded rods, so that the two arc-shaped limiting plates are driven to move relatively to clamp the metal pipes, and limiting welding of the metal pipes of different sizes is facilitated; and by arranging a protection pad, damage to the exterior of the metal pipe is avoided, and therefore the problem that when a traditional sealed type all-position pipe welding machine conducts limiting welding on pipelines of the same size in the welding process, the pipelines need to be limited manually, and consequently the welding efficiency is low is effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of all-position pipe-to-pipe welding machines, in particular to a sealed all-position pipe-to-pipe welding machine. Background Art

[0002] The sealed all-position pipe-to-pipe welder is an advanced welding equipment designed for the docking of various pipe fittings. It adopts all-position automatic non-melting electrode argon arc welding, which has the characteristics of high welding quality and long continuous welding time. It is particularly suitable for welding thin-walled stainless steel, carbon steel, titanium and titanium alloy pipes. This welding machine has been widely used in electronics, chemical food, drinking water, air conditioning, medical equipment, instrumentation and other fields. The sealed all-position pipe-to-pipe welder makes the tungsten needle inside the welding gun perform 360-degree rotation welding during the pipe-to-pipe welding process. The advantage of the welding machine lies in its efficient, stable and beautiful welding effect. Its closed cavity design and unique argon ring diversion system ensure continuous and uniform argon protection around the weld during welding, thereby ensuring the stability of the arc and the beauty of the weld. However, the traditional sealed all-position pipe-to-pipe welder is not convenient for fixed-limit welding of pipes of the same size during welding, and manual pipe limit is required, resulting in low welding efficiency and certain disadvantages.

[0003] In summary, the utility model solves the existing problems by designing a sealed all-position pipe-to-pipe welding machine. Utility Model Content

[0004] The utility model aims to provide a sealed all-position pipe-to-pipe welding machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sealed all-position pipe-to-pipe welding machine comprises a base, support pads are installed at the four corners of the bottom of the base, a first electric telescopic rod is installed at a longer edge of the top of the base, a connecting block is installed on the movable end of the first electric telescopic rod, a fixed plate is installed on the top of the base close to the first electric telescopic rod, a rack is installed on the top of the fixed plate, a base is symmetrically installed on the top of the base, a first vertical plate is installed at one end of the top of the base, a gear is installed on one side surface of the outside of the first vertical plate, a bidirectional threaded rod is installed on the side surface of the outside of the first vertical plate away from the gear, a second vertical plate is installed at one end of the top of the base away from the first vertical plate, a movable plate is symmetrically installed on the outer ring surface of the bidirectional threaded rod, a support column is installed on the top of the movable plate, an arc-shaped limit plate is installed on the top of the support column, a metal pipe is installed between the inner side walls of the arc-shaped limit plate, a second electric telescopic rod is installed on the top of the base and between the two bases, and a pipe welding machine body is installed on the top of the second electric telescopic rod.

[0007] As a preferred solution of the utility model, the outer side surface of the connecting block and one end away from the first electric telescopic rod is connected to the rack, and the bottom of the rack is slidably connected to the top of the fixing plate.

[0008] As a preferred solution of the utility model, a sliding groove is provided on the top of the fixed plate, and a sliding block is provided at the bottom of the rack to be slidably connected to the sliding groove on the top of the fixed plate.

[0009] As a preferred solution of the utility model, the gears are provided in two groups, one end of the bidirectional threaded rod passes through the first vertical plate and is connected to the outside of the gears, and the rack is meshed with the two groups of gears.

[0010] As a preferred solution of the utility model, the end of the bidirectional threaded rod away from the gear is rotationally connected to the outer side surface of the second vertical plate, and the outer annular surface of the bidirectional threaded rod is threadedly connected to the inside of the two movable plates.

[0011] As a preferred solution of the utility model, the bottoms of the two movable plates are slidably connected and tightly fitted to the top of the base, and the inner side walls of the two arc-shaped limiting plates are provided with protective pads.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, a sealed all-position pipe-to-pipe welding machine is designed, in which a rack moves on the top of a fixed block to drive two gears to rotate, and the rotation of the two gears drives two bidirectional threaded rods to rotate respectively, and the rotation of the bidirectional threaded rod drives two movable plates to move relative to each other outside the bidirectional threaded rod, thereby driving two arc-shaped limit plates to move relative to each other to clamp the metal pipe, which is convenient for limited welding of metal pipes of different sizes, and by setting a protective pad to avoid damage to the outside of the metal pipe, thereby effectively solving the problem that the traditional sealed all-position pipe-to-pipe welding machine is not convenient for limited welding of pipes of the same size during welding, and requires manual pipe limit, resulting in low welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 The structural diagram on the right;

[0016] Figure 3 For this utility model Figure 1 Schematic diagram of some structures;

[0017] Figure 4 For this utility model Figure 3Schematic diagram of the structure from top view;

[0018] Figure 5 For this utility model Figure 1 Enlarged schematic diagram of some structures.

[0019] In the figure: 1. base; 2. support pad; 3. first electric telescopic rod; 4. connecting block; 5. fixing plate; 6. rack; 7. base; 8. first vertical plate; 9. gear; 10. bidirectional threaded rod; 11. second vertical plate; 12. movable plate; 13. support column; 14. arc limit plate; 15. metal pipe; 16. second electric telescopic rod; 17. pipe welding machine body. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0024] For examples, see Figure 1-5 , the utility model provides a technical solution:

[0025] A sealed all-position pipe-to-pipe welding machine comprises a base 1, support pads 2 are installed at the four corners of the bottom of the base 1, a first electric telescopic rod 3 is installed at a longer edge of the top of the base 1, a connecting block 4 is installed on the movable end of the first electric telescopic rod 3, a fixing plate 5 is installed on the top of the base 1 near the first electric telescopic rod 3, a rack 6 is installed on the top of the fixing plate 5, a base 7 is symmetrically installed on the top of the base 1, a first vertical plate 8 is installed at one end of the top of the base 7, a gear 9 is installed on the outer side of the first vertical plate 8, and the first vertical plate 8 is provided with a gear 9. A bidirectional threaded rod 10 is installed on the side surface of the outside away from the gear 9, a second vertical plate 11 is installed on the end of the top of the base 7 away from the first vertical plate 8, a movable plate 12 is symmetrically installed on the outer ring surface of the bidirectional threaded rod 10, a support column 13 is installed on the top of the movable plate 12, an arc-shaped limit plate 14 is installed on the top of the support column 13, a metal tube 15 is installed between the inner side walls of the arc-shaped limit plate 14, a second electric telescopic rod 16 is installed on the top of the base 1 and between the two bases 7, and a pipe welding machine body 17 is installed on the top of the second electric telescopic rod 16.

[0026] Specifically, refer to Figure 3 and Figure 5 There are two groups of gears 9, one end of the bidirectional threaded rod 10 passes through the first vertical plate 8 and is connected to the outside of the gear 9, and the rack 6 and the two groups of gears 9 are meshed with each other, thereby ensuring that the rack 6 moves on the top of the fixed plate 5 to drive the two gears 9 to rotate, and the rotation of the two gears 9 drives the two bidirectional threaded rods 10 to rotate respectively.

[0027] Furthermore, the outer side surface of the connecting block 4 and one end away from the first electric telescopic rod 3 is connected to the rack 6, and the bottom of the rack 6 is slidably connected to the top of the fixed plate 5, thereby ensuring that the rack 6 is extended by the first electric telescopic rod 3 to move on the top of the fixed plate 5.

[0028] Furthermore, a slide groove is provided at the top of the fixed plate 5, and a slider is provided at the bottom of the rack 6 to be slidably connected to the slide groove at the top of the fixed plate 5, thereby ensuring that when the rack 6 moves on the top of the fixed plate 5, the slider at the bottom of the rack 6 is synchronously driven to move in the slide groove at the top of the fixed plate 5, thereby increasing the stability of the movement of the rack 6.

[0029] Furthermore, the bottom of the two movable plates 12 are slidably connected and tightly fit with the top of the base 7, and the inner walls of the two arc-shaped limit plates 14 are provided with protective pads, thereby ensuring the sliding connection between the two movable plates 12 and the top of the base 7, increasing the stability of the relative movement of the two arc-shaped limit plates 14 on the clamping of the metal tube 15, and avoiding damage to the outside of the metal tube 15 by providing protective pads.

[0030] For details, please refer to Figure 1 and Figure 4The end of the bidirectional threaded rod 10 away from the gear 9 is rotatably connected to the outer side surface of the second vertical plate 11, and the outer ring surface of the bidirectional threaded rod 10 is threadedly connected to the inside of the two movable plates 12, thereby ensuring that the two movable plates 12 are driven by the rotation of the bidirectional threaded rod 10 to move relative to or away from the outside of the bidirectional threaded rod 10, thereby driving the two arc-shaped limiting plates 14 to move relative to each other to clamp the metal tube 15, which is convenient for limiting welding of metal tubes of different sizes.

[0031] Working process of the utility model: using a sealed all-position pipe-to-pipe welding machine designed by the present invention, in the process of sealed all-position welding of metal pipes, firstly, two metal pipes 15 to be welded are placed between two arc-shaped limit plates 14 respectively, the two ends of the two metal pipes 15 are fitted together and the welding point is located above the pipe welding machine body 17 after opening, and the rack 6 is driven to move on the top of the fixed plate 5 by extending the first electric telescopic rod 3, and the slider at the bottom of the rack 6 is synchronously driven to move in the slide groove at the top of the fixed plate 5 when the rack 6 moves on the top of the fixed plate 5, thereby increasing the stability of the movement of the rack 6, and the rack 6 is driven to rotate by moving the two gears 9 on the top of the fixed plate 5, and the rotation of the two gears 9 drives the two The two-way threaded rod 10 rotates, and the two movable plates 12 are driven to move relative to each other outside the two-way threaded rod 10 through the rotation of the two-way threaded rod 10, thereby driving the two arc-shaped limit plates 14 to move relative to each other to clamp the metal tube 15, which is convenient for limiting welding of metal tubes 15 of different sizes. The sliding connection between the two movable plates 12 and the top of the base 7 increases the stability of the clamping of the metal tube 15 by the relative movement of the two arc-shaped limit plates 14, and damage to the outside of the metal tube 15 is avoided by setting a protective pad. Then, the second electric telescopic rod 16 is started to drive the pipe welding machine body 17 to rise, so that the fitting part of the two metal tubes 15 is located inside the pipe welding machine body 17, and then the pipe welding machine body 17 is covered to perform welding operations.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sealed all-position pipe-to-pipe welding machine, comprising a base (1), characterized in that: Support pads (2) are installed at the four corners of the bottom of the base (1); a first electric telescopic rod (3) is installed at a longer edge of the top of the base (1); a connecting block (4) is installed on the movable end of the first electric telescopic rod (3); a fixing plate (5) is installed at the top of the base (1) close to the first electric telescopic rod (3); a rack (6) is installed on the top of the fixing plate (5); a base (7) is symmetrically installed on the top of the base (1); a first vertical plate (8) is installed at one end of the top of the base (7); a gear (9) is installed on one side of the outside of the first vertical plate (8); the outside of the first vertical plate (8) is away from the gear (9) A bidirectional threaded rod (10) is installed on one side surface of the base (9), a second vertical plate (11) is installed on the top of the base (7) at one end away from the first vertical plate (8), a movable plate (12) is symmetrically installed on the outer ring surface of the bidirectional threaded rod (10), a support column (13) is installed on the top of the movable plate (12), an arc-shaped limit plate (14) is installed on the top of the support column (13), a metal pipe (15) is installed between the inner side walls of the arc-shaped limit plate (14), a second electric telescopic rod (16) is installed on the top of the base (1) and located between the two bases (7), and a pipe welding machine body (17) is installed on the top of the second electric telescopic rod (16).

2. A sealed all-position pipe-to-pipe welding machine according to claim 1, characterized in that: The outer side surface of the connection block (4) and one end away from the first electric telescopic rod (3) is connected to the rack (6), and the bottom of the rack (6) is slidably connected to the top of the fixing plate (5).

3. A sealed all-position pipe-to-pipe welding machine according to claim 1, characterized in that: The top of the fixed plate (5) is provided with a sliding groove, and the bottom of the rack (6) is provided with a sliding block which is slidably connected to the sliding groove at the top of the fixed plate (5).

4. A sealed all-position pipe-to-pipe welding machine according to claim 1, characterized in that: The gears (9) are provided in two groups, one end of the bidirectional threaded rod (10) passes through the first vertical plate (8) and is connected to the outside of the gears (9), and the rack (6) and the two groups of gears (9) are meshed with each other.

5. The sealed all-position pipe-to-pipe welding machine according to claim 1, characterized in that: One end of the bidirectional threaded rod (10) away from the gear (9) is rotationally connected to the outer side surface of the second vertical plate (11), and the outer annular surface of the bidirectional threaded rod (10) is threadedly connected to the inside of the two movable plates (12).

6. A sealed all-position pipe-to-pipe welding machine according to claim 1, characterized in that: The bottoms of the two movable plates (12) are slidably connected to and tightly fitted on the top of the base (7), and the inner side walls of the two arc-shaped limiting plates (14) are both provided with protective pads.

Citation Information

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