Marine diesel engine cylinder cover machining tool

By designing a machining tooling for cylinder heads of a marine diesel engine that includes base assembly and installation assembly, the problem that existing tooling is difficult to adapt to cylinder heads of different specifications is solved, and the stable fixation and machining efficiency of cylinder heads of different specifications is achieved.

CN222843594UActive Publication Date: 2025-05-09YICHANG MAIWEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421742794.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-09
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing cylinder head processing tooling is difficult to adapt to cylinder heads of different specifications, resulting in frequent replacement of fixed tooling, which is troublesome to operate.

Method used

A marine diesel engine cylinder head processing tool is designed, adopting a combined structure of base assembly and installation assembly, pushing the installation plate to slide through the twisting of the threaded rod, and the cylinder head is limited to fix the cylinder head with limits and baffles to adapt to cylinder heads of different specifications.

Benefits of technology

It realizes stable fixation of cylinder heads of different specifications, reduces the frequency of tooling replacement, and improves processing efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cylinder cover machining tools, in particular to a marine diesel engine cylinder cover machining tool which comprises a base assembly, a cylinder cover is arranged on the top of the base assembly, and installation assemblies are installed on the periphery of the top face of the base assembly. The mounting assembly comprises a mounting plate, a sliding block, a threaded rod, a fixing plate, a sleeve, a fixing rod, a limiting plate and a baffle, the threaded rod penetrates through one end of the fixing plate in a threaded mode and is connected with the side face of the mounting plate through a bearing, and the baffle is fixedly mounted at the bottom of the limiting plate; the mounting assembly is arranged on the base assembly, the mounting plate is conveniently pushed to slide through screwing of the threaded rod, the baffle and the limiting plate on the sleeve are attached to the air cylinder cover, the air cylinder cover is limited and fixed, the adjustable fixing mode is also suitable for air cylinder covers of different specifications, the upper step type top base is matched, and the mounting assembly is convenient to use. And the effect of stabilizing the cylinder covers of different specifications is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of cylinder head processing tooling, in particular to a cylinder head processing tooling for a ship diesel engine. Background Art

[0002] The cylinder head is one of the key components of the engine. It is installed on the upper part of the cylinder block and together with the cylinder wall and the top of the piston constitutes the combustion chamber. The main function of the cylinder head is to seal the cylinder and withstand the thermal and mechanical loads of high-temperature and high-pressure combustion gas. It is usually made of gray cast iron or aluminum alloy and has good thermal conductivity and strength.

[0003] During the processing of the cylinder head, tooling equipment is needed to fix it to facilitate drilling and other processing steps. However, the existing tooling is not suitable for processing cylinder heads of different specifications. Because of their different specifications, their heights and diameters are different, it will cause frequent replacement of fixed tooling, which is very troublesome. Utility Model Content

[0004] Based on the above description, the utility model provides a ship diesel engine cylinder head processing tooling to solve the problem that the existing tooling equipment used for cylinder heads is not well adapted to cylinder heads of different specifications.

[0005] The technical solution of the utility model to solve the above technical problems is as follows: a ship diesel engine cylinder head processing tooling includes a base assembly;

[0006] A cylinder cover is arranged on the top of the base assembly, and mounting assemblies are installed around the top surface of the base assembly;

[0007] The mounting assembly includes a mounting plate, a slider, a threaded rod, a fixing plate, a sleeve, a fixing rod, a limit plate and a baffle;

[0008] The threaded rod thread passes through one end of the fixing plate and is connected to the side of the mounting plate through a bearing. The baffle is fixedly mounted on the bottom of the limiting plate, and the limiting plate is mounted on the top of the mounting plate through a sleeve.

[0009] Furthermore, the base assembly includes a base, a stepped top seat and a slide groove, the stepped top seat is fixedly installed on the middle part of the top surface of the base, and the slide groove is located around the top surface of the base.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the number of the slide grooves is four, the four slide grooves are evenly distributed on the top surface of the base, and the inner wall of the slide groove is movably connected to the outer wall of the slider.

[0012] Furthermore, the slider is fixedly mounted on the bottom of the mounting plate, and one end of the slider away from the mounting plate is movably fitted with the inner wall of the slide groove, and the bottom of the mounting plate is movably fitted with the top surface of the base.

[0013] Furthermore, the bottom of the fixing plate is fixedly connected to the top surface of the base, and the side wall of the fixing plate is threadedly connected to the surface of the threaded rod, and the twisting of the threaded rod pushes the mounting plate to slide on the base.

[0014] Furthermore, a thread groove is formed on the surface of the fixing rod, and the fixing rod is threadedly connected to the side wall of the sleeve, and one end of the fixing rod passes through the sleeve and fits onto the side wall of the mounting plate.

[0015] Furthermore, the cross section of the mounting plate is designed to be a rectangle, the cross section of the sleeve is designed to be a rectangular ring, and the baffle plate and the limiting plate are perpendicular to each other.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0017] 1. The utility model arranges a mounting assembly on the base assembly, which facilitates the use of the threaded rod to push the mounting plate to slide, so that the baffle plate and the limit plate on the sleeve are fitted to the cylinder head to limit and fix the cylinder head. The adjustable fixing method is also suitable for cylinder heads of different specifications. With the stepped top seat, the cylinder heads of different specifications can be stabilized.

[0018] 2. By allowing the sleeve to be movably mounted on the mounting plate and allowing the fixing rod to pass through the sleeve, it is convenient to adjust the height of the sleeve, so that the baffle plate and the limit plate can fit and limit the cylinder heads of different specifications, thereby further improving the stability of the fixing of the entire mounting assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a ship diesel engine cylinder head processing tooling provided by an embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model from a top view;

[0021] Figure 3 It is a three-dimensional structural schematic diagram of the installation component in the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Base assembly; 101. Base; 102. Stepped top seat; 103. Slide; 2. Cylinder head; 3. Mounting assembly; 301. Mounting plate; 302. Slider; 303. Threaded rod; 304. Fixing plate; 305. Sleeve; 306. Fixing rod; 307. Limiting plate; 308. Baffle. DETAILED DESCRIPTION

[0024] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0026] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the technical product is usually placed when in use. They are only for the convenience of describing the present technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technology. In addition, "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Therefore, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more.

[0027] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of this technology, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.

[0029] See also Figure 1 and Figure 3 , a ship diesel engine cylinder head processing tool, including a base assembly 1;

[0030] A cylinder head 2 is arranged on the top of the base assembly 1, and mounting assemblies 3 are installed around the top surface of the base assembly 1;

[0031] The mounting assembly 3 includes a mounting plate 301, a slider 302, a threaded rod 303, a fixing plate 304, a sleeve 305, a fixing rod 306, a limiting plate 307 and a baffle 308;

[0032] One end of the threaded rod 303 is threaded through the fixed plate 304 and connected to the side of the mounting plate 301 through a bearing. The baffle 308 is fixedly installed at the bottom of the limiting plate 307, and the limiting plate 307 is installed on the top of the mounting plate 301 through the sleeve 305.

[0033] The mounting assembly 3 is arranged on the base assembly 1, so that the threaded rod 303 in the mounting assembly 3 can be used in conjunction with the mounting plate 301 to limit the cylinder head 2, and then the cylinder head 2 can be pressed and fixed by the limiting plate 307 and the baffle 308. The overall adjustable fixing method can easily adapt to cylinder heads 2 of different specifications.

[0034] See also Figure 1 and Figure 2 The base assembly 1 of this embodiment includes a base 101, a stepped top seat 102 and a slide groove 103. The stepped top seat 102 is fixedly installed on the middle part of the top surface of the base 101, and the slide groove 103 is located around the top surface of the base 101.

[0035] The design of the stepped top seat 102 facilitates the installation of cylinder heads 2 of different specifications onto the stepped top seat 102, and the opening of the slide groove 103 facilitates the movement of the slider 302 at the bottom of the mounting plate 301 inside it, thereby ensuring the stability of the mounting plate 301 during movement.

[0036] See also Figure 1 and Figure 2 In this embodiment, there are four slide grooves 103 , which are evenly distributed on the top surface of the base 101 , and the inner wall of the slide groove 103 is movably connected to the outer wall of the slider 302 .

[0037] The four slide grooves 103 cooperate with the mounting components 3 at the four locations to limit and fix the cylinder head 2 in four directions.

[0038] See also Figure 2 and Figure 3 In this embodiment, the slider 302 is fixedly mounted on the bottom of the mounting plate 301, and one end of the slider 302 away from the mounting plate 301 is movably fitted with the inner wall of the slide groove 103, and the bottom of the mounting plate 301 is movably fitted with the top surface of the base 101.

[0039] See also Figure 2 and Figure 3 In this embodiment, the bottom of the fixing plate 304 is fixedly connected to the top surface of the base 101, and the side wall of the fixing plate 304 is threadedly connected to the surface of the threaded rod 303. The rotation of the threaded rod 303 pushes the mounting plate 301 to slide on the base 101.

[0040] The threaded rod 303 is turned to push the mounting plate 301 to slide. At this time, the slider 302 will slide in the inner cavity of the slide groove 103 to ensure the stable movement of the mounting plate 301. At the same time, the limit plate 307 and the baffle plate 308 will fit against the side wall of the cylinder head 2 to stabilize the cylinder head 2.

[0041] See also Figure 2 and Figure 3 In this embodiment, a thread groove is formed on the surface of the fixing rod 306 , and the fixing rod 306 is threadedly connected to the side wall of the sleeve 305 . One end of the fixing rod 306 passes through the sleeve 305 and fits onto the side wall of the mounting plate 301 .

[0042] Rotate the fixing rod 306 so that one end of the fixing rod 306 can fit against the side of the mounting plate 301 to fix the sleeve 305, as well as the limit plate 307 and the baffle plate 308 fixedly connected to the sleeve 305, thereby achieving a fixing effect on the limit plate 307 and the baffle plate 308, ensuring that the limit plate 307 and the baffle plate 308 can stabilize the cylinder head 2.

[0043] See also Figure 3 In this embodiment, the cross section of the mounting plate 301 is designed to be rectangular, the cross section of the sleeve 305 is designed to be a rectangular ring, and the baffle 308 and the limiting plate 307 are perpendicular to each other.

[0044] The cross section of the mounting plate 301 is rectangular, so that the end surface of the fixing rod 306 can be tightly fitted thereon, thereby achieving a more stable fixing effect on the sleeve 305.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ship diesel engine cylinder head processing tool, comprising a base assembly (1), characterized in that: A cylinder cover (2) is arranged on the top of the base assembly (1), and mounting assemblies (3) are installed around the top surface of the base assembly (1); The mounting assembly (3) comprises a mounting plate (301), a slider (302), a threaded rod (303), a fixing plate (304), a sleeve (305), a fixing rod (306), a limiting plate (307) and a baffle (308); One end of the threaded rod (303) is threadedly passed through the fixing plate (304) and is connected to the side surface of the mounting plate (301) via a bearing; the baffle (308) is fixedly mounted on the bottom of the limiting plate (307); and the limiting plate (307) is mounted on the top of the mounting plate (301) via a sleeve (305).

2. The ship diesel engine cylinder head processing tool according to claim 1, characterized in that: The base assembly (1) comprises a base (101), a stepped top seat (102) and a slide groove (103); the stepped top seat (102) is fixedly mounted on the middle part of the top surface of the base (101); and the slide groove (103) is located around the top surface of the base (101).

3. The ship diesel engine cylinder head processing tool according to claim 2, characterized in that: The number of the slide grooves (103) is four, and the four slide grooves (103) are evenly distributed on the top surface of the base (101), and the inner wall of the slide groove (103) is movably connected to the outer wall of the sliding block (302).

4. The ship diesel engine cylinder head processing tool according to claim 1, characterized in that: The slider (302) is fixedly mounted on the bottom of the mounting plate (301), and one end of the slider (302) away from the mounting plate (301) is movably fitted with the inner wall of the slide groove (103), and the bottom of the mounting plate (301) is movably fitted with the top surface of the base (101).

5. The ship diesel engine cylinder head processing tool according to claim 1, characterized in that: The bottom of the fixing plate (304) is fixedly connected to the top surface of the base (101), and the side wall of the fixing plate (304) is threadedly connected to the surface of the threaded rod (303), and the threaded rod (303) is screwed to push the mounting plate (301) to slide on the base (101).

6. The ship diesel engine cylinder head processing tool according to claim 1, characterized in that: A thread groove is formed on the surface of the fixing rod (306), and the fixing rod (306) is threadedly connected to the side wall of the sleeve (305). One end of the fixing rod (306) passes through the sleeve (305) and fits onto the side wall of the mounting plate (301).

7. The ship diesel engine cylinder head processing tool according to claim 1, characterized in that: The cross section of the mounting plate (301) is designed to be rectangular, the cross section of the sleeve (305) is designed to be a rectangular ring, and the baffle (308) and the limiting plate (307) are perpendicular to each other.