Axle housing machining pneumatic clamp with automatic leveling and pressing functions

By designing a pneumatic clamp for automatic leveling and compression of axle shell processing, the problem of low machining accuracy and efficiency of axle shell in the prior art is solved, and the automatic leveling and compression of workpieces is realized, and the processing quality and production efficiency are improved.

CN222843625UActive Publication Date: 2025-05-09SHANDONG PENGXIANG AUTOMOBILE
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Patent Information

Application Number
CN202421741498.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-09
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the existing bridge shell processing technology, the drilling and tapping process of the threaded holes in the reducer installation is difficult to maintain uniformity with the previous positioning reference, resulting in the processing accuracy not meeting the drawing requirements and the processing efficiency is low.

Method used

A pneumatic clamp for automatic leveling and compression of the bridge shell is designed. The automatic leveling and compression of the workpiece is realized through the composition of the base, heightening seat, V-shaped positioning block, leveling and compression assembly, guide shaft, linear bearing, cylinder, positioning claw and linear rail locking block.

Benefits of technology

The fixture can automatically level and press the processing surface without adjustment, maintain consistency with the positioning reference of the previous process, improve processing accuracy and efficiency, and is suitable for the production of multiple varieties of bridge shells.

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    Figure CN222843625U_ABST
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Abstract

The utility model discloses an automatic leveling and pressing axle housing machining pneumatic clamp which is characterized by comprising a base, a heightening seat, a V-shaped positioning block, a leveling and pressing assembly, a guide shaft, a linear bearing, an air cylinder, a positioning claw and a linear rail locking block. A heightening seat, a guide shaft and an air cylinder are installed on a base, a V-shaped positioning block is installed on the heightening seat through a linear rail and a sliding block, the V-shaped positioning block is fastened at any position on the linear rail through a linear rail locking block, and a leveling and pressing assembly is assembled and connected with the air cylinder through a linear bearing to form an automatic leveling and pressing mechanism. The device is simple in structure, applicable to production of various axle housings, convenient and fast to operate, capable of effectively improving machining quality and production efficiency, and has the advantages of being universal, low in cost and high in adaptability.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary tools for parts processing, in particular to an automatic leveling and pressing pneumatic clamp for processing axle housings, which can be widely used for processing heavy truck axle housings and similar structural parts. Background Art

[0002] At present, the processing technology of bridge housing is mainly completed by CNC equipment. The processing cycle of the reducer installation part of the bridge housing is relatively long. In the case of insufficient equipment production capacity of some bridge factories, it is difficult to meet market demand. It is necessary to transfer the drilling, tapping and other process steps of the reducer installation threaded holes to other equipment for sequential processing. However, the sequential processing is difficult to maintain consistency with the previous positioning reference, resulting in problems such as processing accuracy not meeting the requirements of the drawing and low processing efficiency. Investing a large amount of CNC equipment in a short period of time is high in investment and risky, which is difficult for many small and medium-sized bridge factories to achieve, resulting in loss of market share and reduced sales revenue. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art and provide a pneumatic clamp for processing axle housings with automatic leveling and pressing.

[0004] The technical solution of the utility model is: a pneumatic clamp for processing a bridge shell with automatic leveling and pressing, which is special in that it consists of a base, a heightening seat, a V-shaped positioning block, a leveling and pressing assembly, a guide shaft, a linear bearing, a cylinder, a positioning claw, and a linear rail locking block; the heightening seat and the V-shaped positioning block are symmetrically arranged at both ends of the base, the heightening seat is connected with the V-shaped positioning block through the linear rail and the sliding block, and the V-shaped positioning block is fastened to any position on the linear rail through the linear rail locking block; there are two linear bearings, which are respectively fixedly connected to the leveling and pressing assembly, the inner holes of the linear bearings are respectively matched and assembled with the outer circle of the guide shaft, and the guide shaft is fixed on the base; the center position of the leveling and pressing assembly is connected with the cylinder fixed on the base, and the cylinder drives the leveling and pressing assembly to rise and fall; the leveling and pressing assembly is positioned and guided by the guide shaft and the linear bearing to rise and fall; positioning claws are respectively arranged on the tops of the two ends of the leveling and pressing assembly.

[0005] Furthermore, the height-enhancing seat is connected to a V-shaped positioning block via a linear rail, a sliding block and a bolt.

[0006] Furthermore, the leveling and pressing assembly is connected to the cylinder via a pressing plate and bolts.

[0007] Furthermore, the linear bearing is fixedly connected to the leveling and pressing assembly via bolts.

[0008] The beneficial effects of the utility model are as follows: 1. The processing surface can be automatically leveled and pressed without adjusting the fixture or workpiece, which is consistent with the positioning reference of the previous process; 2. The fixture has a simple structure and can be applied to the production of various types of bridge shells. The operation is convenient and quick, and the processing quality and production efficiency are effectively improved; 3. The fixture is universal, meeting the universality of all bridge shell products, and has the characteristics of low cost and high adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model;

[0010] Figure 2 It is a structural schematic diagram of the linear rail locking block of the utility model;

[0011] Figure 3 It is a side view of the heightened seat and the V-row positioning block of the utility model;

[0012] Figure 4 yes Figure 1 A top view of

[0013] Figure 5 It is a structural schematic diagram of the leveling and pressing assembly of the utility model;

[0014] Figure 6 It is a schematic diagram of the positioning claw structure of the utility model.

[0015] In the figure, 1. base, 2. height increasing seat, 3. V-shaped positioning block, 4. leveling and clamping assembly, 5. guide shaft, 6. linear bearing, 7. cylinder, 8. positioning claw, 9. linear rail locking block, 10. pressure plate, 11. linear rail, 12. slider. DETAILED DESCRIPTION

[0016] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings.

[0017] like Figure 1 , 2, 3, 4, 5, and 6, an automatic leveling and clamping pneumatic fixture for processing axle housings is bilaterally symmetrical and consists of a base 1, a heightening seat 2, a V-shaped positioning block 3, a leveling and clamping assembly 4, a guide shaft 5, a linear bearing 6, a cylinder 7, a positioning claw 8, a linear rail locking block 9, and a pressing plate 10; the heightening seat 2 and the V-shaped positioning block 3 are symmetrically fixedly installed at both ends of the base 1; the heightening seat 2 is connected to the V-shaped positioning block 3 by installing a linear rail 11, a slider 12, and bolts, which are used to position the axle housing and adjust the lateral position of the V-shaped positioning block 3, and the V-shaped positioning block 3 can be moved at any position of the linear rail 11 through the linear rail locking block 9. The two linear bearings 6 are fixedly connected to the leveling and clamping assembly 4 by bolts, the inner hole of the linear bearing 6 is matched with the outer circle of the guide shaft 5, and the guide shaft 5 is fixed on the base 1; the center position of the leveling and clamping assembly 4 is connected to the cylinder 7 by the pressure plate 10 and bolts, and the cylinder 7 is fixed on the base 1. The cylinder 7 drives the leveling and clamping assembly 4 to move up and down. The leveling and clamping assembly 4 is positioned and guided by the guide shaft 5 and the linear bearing 6 to move up and down; the positioning claws 8 are fixedly installed on the top of the two ends of the leveling and clamping assembly 4, and finally the two positioning claws 8 are used to realize the up and down lifting to complete the leveling and clamping.

[0018] The utility model discloses an automatic leveling and pressing pneumatic clamp for processing axle shells. When working, the workpiece is hoisted onto the V-shaped positioning block of the clamp for axis positioning, the manual valve of the cylinder is opened to cause the cylinder to pull down, and the cylinder drives the leveling and pressing assembly to move downward vertically and steadily through the guiding action of the guide shaft and the linear bearing, and the positioning claws press the surface of the workpiece to be processed to realize automatic leveling and pressing of the workpiece, and then the operator can start the equipment for processing.

[0019] It should be understood that the technical features not elaborated in detail in this specification belong to the prior art. Although the implementation methods of this application are described, this application is not limited to the above specific implementation methods, which are merely illustrative and not restrictive. Ordinary technicians in this field can make more forms under the enlightenment of this application without departing from the scope of protection of the patent purpose and claims, which are all within the scope of protection of this application.

Claims

1. An automatic leveling and compacting pneumatic fixture for processing axle housings, characterized in that: The utility model is composed of a base (1), a heightening seat (2), a V-shaped positioning block (3), a leveling and clamping assembly (4), a guide shaft (5), a linear bearing (6), a cylinder (7), a positioning claw (8), and a linear rail locking block (9); the heightening seat (2) and the V-shaped positioning block (3) are symmetrically arranged at both ends of the base (1); the heightening seat (2) is connected to the V-shaped positioning block (3) through a linear rail (11) and a slider (12); the V-shaped positioning block (3) is fastened to any position on the linear rail (11) through the linear rail locking block (9); the linear bearing (6) is two , respectively fixedly connected to the leveling and clamping assembly (4); the inner holes of the linear bearings (6) are respectively matched with the outer circles of the guide shafts (5); the guide shafts (5) are fixed on the base (1); the center position of the leveling and clamping assembly (4) is connected to a cylinder (7) fixed on the base (1); the cylinder (7) drives the leveling and clamping assembly (4) to move up and down; the leveling and clamping assembly (4) is positioned and guided by the guide shafts (5) and the linear bearings (6) to move up and down; positioning claws (8) are respectively provided at the tops of the two ends of the leveling and clamping assembly (4).

2. The automatic leveling and pressing axle housing processing pneumatic fixture according to claim 1 is characterized in that: The height-enhancing seat (2) is connected to the V-shaped positioning block (3) via a linear rail (11), a sliding block (12) and bolts.

3. The automatic leveling and pressing axle housing processing pneumatic fixture according to claim 1 is characterized in that: The leveling and pressing assembly (4) is connected to the cylinder (7) via a pressing plate (10) and bolts.

4. The automatic leveling and pressing axle housing processing pneumatic fixture according to claim 1 is characterized in that: The linear bearing (6) is fixedly connected to the leveling and pressing assembly (4) via bolts.