Blanking device for plastic spoon production

By designing a plastic spoon production blanking device including a double-layer electric actuator and corner frame plate, the problem of insufficient precision in spoon storage space and material export is solved, and the precise export of spoons and the improvement of production efficiency is achieved.

CN222844608UActive Publication Date: 2025-05-09WUHAN DINGYUAN ZHIZAO IND CO LTD
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Patent Information

Application Number
CN202421794165.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-09
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing blanking device for plastic spoon production has insufficient spoon storage space and material export accuracy, which makes it impossible to accurately export the spoon.

Method used

A blanking device including a top storage box, a bottom storage box, a backup box and an electric actuator body is designed. The push plate is pushed through the double-layer electric actuator for tilting movement, and combined with the corner frame plate and the push blank frame, the spoon is accurately exported.

Benefits of technology

The space for the spoon is increased, and the accurate material export mechanism is used to ensure the accurate export of the spoon, improving the production efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking device for plastic spoon production, which relates to the technical field of spoon production equipment, and comprises a top storage box, a bottom storage box is arranged at the bottom end of the top storage box, a backup box is arranged on the back surface of the top storage box, an electric actuator body is arranged on the inner side of the backup box, and the electric actuator body is arranged on the inner side of the backup box. A storage structure is arranged at the upper end of the middle of the inner side of the top storage box, vertical grooves are formed in the two ends of the inner side of the top storage box, magnetic suction plates are arranged on the inner sides of the vertical grooves, a bottom storage box is arranged at the bottom end of the top storage box, and an auxiliary structure is arranged on the inner side of the bottom storage box. Spoons stored on the inner side of the corner frame plate are guided out at the hollow part on the inner side of the material pushing empty frame, so that the space for storing the spoons is increased, and meanwhile, the inclination angle of the pushing plate can be adjusted through the double-layer electric actuator body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spoon production equipment, in particular to a material dropping device for producing plastic spoons. Background Art

[0002] Dropping equipment is a commonly used device in industrial production, mainly used to control and guide the falling process of various solid materials. Based on the flip device for power material conveying you described earlier, I can provide you with some insights and suggestions on dropping equipment. First, in terms of structural design, a funnel or cone structure is used to ensure that the material can flow smoothly and concentrate to the designated location, and an adjusting gate is equipped to control the speed and amount of material falling. In addition, anti-blocking devices such as vibrators or pneumatic devices can prevent the material from being blocked during the drop process. Secondly, the material selection should select suitable materials according to the material characteristics, such as stainless steel, carbon steel or special alloys, and consider wear resistance, corrosion resistance and other characteristics. In terms of sealing design, dustproof seals should be used to reduce dust pollution, and sometimes airtightness should be maintained to isolate the environment. In terms of control systems, automated control can be used to accurately control the amount and speed of drop, and sensors can be used to monitor parameters such as material level and weight. Safety considerations include emergency stop devices and protective covers or fences to prevent personnel from contacting dangerous areas.

[0003] To ensure compatibility, the blanking equipment should be compatible with your turning device to ensure that the material can be smoothly transferred from the turning device to the blanking equipment. In terms of cleaning and maintenance, the design should be easy to clean, such as using removable parts, and formulating a regular maintenance plan to ensure the long-term stable operation of the equipment. Environmental considerations include noise reduction design to reduce noise during the blanking process, and dust collection systems to reduce environmental pollution. In addition, the design should consider versatility and design replaceable blanking ports or accessories to accommodate different types of materials. Finally, in terms of intelligent upgrades, the Internet of Things technology can be integrated to achieve remote monitoring and data analysis, and it has predictive maintenance functions to detect potential problems in advance. Combined with your turning device, a well-designed blanking equipment can significantly improve the efficiency and reliability of the entire material handling system. It is recommended that you make appropriate adjustments and optimizations to the above suggestions based on the specific application scenarios and material characteristics.

[0004] Application number CN202123260850.X, the blanking device for the production of plastic spoons, includes a fixed plate, the upper and lower ends of the side of the telescopic fixed plate are fixedly installed with side plates, the side of the side plate is fixedly installed with a connecting plate, the surface of the connecting plate is threadedly installed with a bolt assembly, the top surface of the fixed plate is movably installed with a descending assembly, one end of the side plate is provided with a sliding groove, the surface of the side plate is provided with a circular hole, and a connecting column is slidably installed inside the sliding groove. In the above scheme, the bolt assembly can replace the screws to adjust the distance of the frame, and it does not take much time like adjusting the screws, so the purpose of saving time is achieved.

[0005] However, when the above device is in use, when the plastic spoons are dropped, the storage space for the spoons is small, and when a large number of spoons are stored and then exported, spoons of a certain weight cannot be accurately exported.

[0006] Therefore, in view of this, research and improvement are conducted to improve the existing deficiencies, and a blanking device for producing plastic spoons is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a blanking device for producing plastic spoons to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blanking device for producing plastic spoons, comprising: a top storage box, a bottom storage box is arranged at the bottom end of the top storage box, a backup box is arranged at the back of the top storage box, an electric actuator body is arranged on the inner side of the backup box, and a retention structure is arranged at the upper end of the middle of the inner side of the top storage box;

[0009] Both ends of the inner side of the top storage box are provided with vertical grooves, the inner sides of the vertical grooves are provided with magnetic suction plates, the bottom end of the top storage box is provided with a bottom storage box, and the inner side of the bottom storage box is provided with an auxiliary structure.

[0010] Furthermore, the retention structure includes an empty pushing frame, an extension plate, a material placing plate, a lower guide groove, a push plate, an upper guide groove and a corner frame plate. A push plate is magnetically bonded to one side of the magnetic attraction plate, an upper guide groove is provided at the upper end of the back side of the push plate, a lower guide groove is provided at the lower end of the back side of the push plate, a corner frame plate is provided at the top end of the front part of the push plate, a empty pushing frame is provided on one side of the push plate, an extension plate is provided at the bottom end of the empty pushing frame, and iron materials are provided on both sides of the outside of the push plate to facilitate mutual attraction between the magnetic attraction plate and the push plate.

[0011] Furthermore, the angle of the corner frame plate at the bending part is an acute angle, so that the bearing surface of the corner frame plate can contact the surface of the spoon material over a large area.

[0012] Furthermore, the lower guide groove is a half-insertion tube structure, which is convenient for extending the path of the lower guide groove being pushed, and at the same time, it is convenient for the lengths of the straight paths generated by the lower guide groove and the upper guide groove being pushed to be different, and it is also convenient for the push plate to form an inclined angle.

[0013] Furthermore, the area of ​​the pusher frame is equal to the area of ​​the extension plate, so that the spoon material can be easily led out from the inner side of the pusher frame.

[0014] Furthermore, the electric actuator body inside the backup box is arranged in an upper and lower layer structure, the output end of the upper electric actuator body is on the same straight line with the center point of the upper guide groove, and the output end of the lower electric actuator body is on the same straight line with the center point of the lower guide groove, so that the double-layer electric actuator body can push the push plate to move.

[0015] Furthermore, the auxiliary structure includes a triangular plate, a side wedge block and a rotating shaft assembly. The side wedge blocks are arranged on both sides of the lower end of the bottom storage box, and the rotating shaft assembly is arranged in the middle of the lower end of the bottom storage box. The top of the rotating shaft assembly is provided with a triangular plate. The angle between the presentation surface of the side wedge block and the horizontal line is an acute angle, so that the spoon material can continue to slide after falling on the structural surface formed by the triangular plate and the side wedge block.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In the utility model, the material is placed on the inner side of the corner frame plate through the spoon. Since the electric actuator body is a double-layer structure, the upper electric actuator body is first inserted into the upper guide groove, and at the same time, the upper electric actuator body pushes the upper end of the push plate to move, and then the lower electric actuator body is inserted into the lower guide groove. At this time, the lower electric actuator body pushes the lower end of the push plate to move, and at this time, the push plate drives the corner frame plate to tilt, and the hollow inside the push empty frame will lead out the spoon stored inside the corner frame plate, so that the storage space for the spoon is increased, and at the same time, the tilt angle of the push plate can be adjusted by the double-layer electric actuator body;

[0018] 2. The utility model uses a spoon to drop material onto the top of the side wedge block and the triangular plate. Since the side wedge block is inclined, the spoon slides into the top of the triangular plate along the surface of the side wedge block. The staff rotates the rotating shaft assembly in advance, and the rotating shaft assembly drives the triangular plate to adjust the angle. In this way, the spoon is led out along the inclined space formed between the triangular plate and the side wedge block, preventing the spoon from shifting in position during the next operation, thereby facilitating the destruction of the balanced structure of the spoon material. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the first appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the second appearance structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the third appearance structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the fourth appearance structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the first cross-sectional structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the second cross-sectional structure of the utility model;

[0025] Figure 7 This is a schematic diagram of the first retention structure of the utility model;

[0026] Figure 8 This is a schematic diagram of the second retention structure of the utility model;

[0027] Fig. 9 It is a schematic diagram of the auxiliary structure of the utility model.

[0028] In the figure: 1. top storage box; 2. bottom storage box; 3. backup box; 4. electric actuator body; 5. storage structure; 501. empty push frame; 502. extension plate; 503. material placement plate; 504. lower guide groove; 505. push plate; 506. upper guide groove; 507. corner frame plate; 6. vertical groove; 7. magnetic plate; 8. auxiliary structure; 801. triangle plate; 802. side wedge block; 803. shaft assembly. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] like Figure 1-Figure 9 As shown, a blanking device for producing plastic spoons comprises: a top storage box 1, a bottom storage box 2 is arranged at the bottom end of the top storage box 1, a backup box 3 is arranged on the back of the top storage box 1, an electric actuator body 4 is arranged on the inner side of the backup box 3, and a retention structure 5 is arranged on the upper end of the middle of the inner side of the top storage box 1;

[0031] Vertical grooves 6 are arranged at both ends of the inner side of the top storage box 1 , magnetic plates 7 are arranged inside the vertical grooves 6 , a bottom storage box 2 is arranged at the bottom end of the top storage box 1 , and an auxiliary structure 8 is arranged inside the bottom storage box 2 .

[0032] like Figure 1-Figure 9As shown, a blanking device for producing plastic spoons, the retention structure 5 includes a pusher empty frame 501, an extension plate 502, a material placement plate 503, a lower guide groove 504, a push plate 505, an upper guide groove 506 and a corner frame plate 507, a push plate 505 is magnetically bonded on one side of the magnetic suction plate 7, an upper guide groove 506 is arranged on the upper end of the back side of the push plate 505, a lower guide groove 504 is arranged on the lower end of the back side of the push plate 505, a corner frame plate 507 is arranged on the top of the front of the push plate 505, a pusher empty frame 501 is arranged on one side of the push plate 505, an extension plate 502 is arranged on the bottom end of the pusher empty frame 501, iron materials are arranged on both sides of the outside of the push plate 505, the spoon material enters the surface of the upper guide groove 506 inside the push plate 505 through the top storage box 1, the double-layer electric actuator body 4 arranged inside the backup box 3 is connected to the external power supply, and the upper electric actuator body 4 is connected to the upper electric actuator body 4. The actuator body 4 is first inserted into the upper guide groove 506, and at the same time, the upper electric actuator body 4 pushes the upper end of the push plate 505 to move. When the rotation angle value of the upper end of the push plate 505 reaches a certain degree, the lower electric actuator body 4 inside the backup box 3 is started again, and the lower electric actuator body 4 is inserted into the lower guide groove 504. At this time, the lower end of the push plate 505 is pushed by the lower electric actuator body 4. At this time, the inclination angle of the entire upper end of the push plate 505 is greater than the inclination angle of the entire lower end of the push plate 505. The angle formed by the inner corner frame plate 507 of the push plate 505 is similar to the angle formed by the push plate 505. At this time, the spoon material inside the corner frame plate 507 continues to be exported through the push empty frame 501, and the extension plate 502 helps the push empty frame 501 to maintain a certain distance from the next receiving device port:

[0033] The effects of retention structure 5 are summarized as follows:

[0034] Technical effects:

[0035] Precise feeding:

[0036] Under the control of the electric actuator body 4, the push plate 505 can accurately push the spoon material into the next receiving device to ensure the stability of the material transmission process.

[0037] Efficient operation:

[0038] The design of the upper guide groove 506 and the lower guide groove 504 enables the push plate 505 to be tilted at an optimal angle, thereby efficiently exporting materials, reducing downtime and improving production efficiency.

[0039] Distance Control:

[0040] The use of the extension plate 502 ensures that the push empty frame 501 maintains an appropriate distance from the port of the receiving device, thereby preventing the material from falling or deviating during the transmission process.

[0041] Stability enhancements:

[0042] The iron material on both sides of the push plate 505 improves the stability of the structure and reduces possible shaking and wear during operation.

[0043] Continuous production:

[0044] The design of the corner frame plate 507 and the empty material pusher frame 501 allows materials to pass through continuously, avoiding material blockage and improving overall production continuity.

[0045] Novel technology:

[0046] Double-layer electric actuator:

[0047] The design of the double-layer electric actuator body 4 inside the backup box 3 can push the push plate 505 in stages, thereby achieving a more accurate and flexible material pushing process.

[0048] Multi-angle push plate 505 design:

[0049] The upper and lower parts of the push plate 505 can be tilted at different angles respectively. This design allows the upper and lower ends of the push plate 505 to be flexibly adjusted under different circumstances, thereby improving the accuracy and efficiency of material pushing.

[0050] Corner frame plate 507 matches:

[0051] The angle formed by the angle frame plate 507 and the push plate 505 is similar. This design ensures that the material maintains a consistent path during the pushing process, thereby reducing the loss and deviation of the material.

[0052] Magnetic adsorption:

[0053] A push plate 505 is bonded to one side of the magnetic attraction plate 7. This magnetic attraction design simplifies the disassembly and maintenance process of the push plate 505 and improves the maintenance efficiency of the equipment.

[0054] Anti-clogging guide groove:

[0055] The design of the upper guide groove 506 and the lower guide groove 504 is not only for guiding, but also can effectively prevent the material from being blocked during the pushing process, ensuring the smooth passage of the material.

[0056] These effects and novel technologies give the drop-feeding device significant advantages in the plastic spoon production process, improving production efficiency and stability, reducing maintenance costs, and ensuring accurate material delivery and continuous production.

[0057] like Figure 1-Figure 9As shown, a material dropping device for producing plastic spoons, the auxiliary structure 8 includes a triangular plate 801, a lateral wedge block 802 and a rotating shaft assembly 803, the lateral wedge blocks 802 are arranged on both sides of the lower end of the bottom storage box 2, the rotating shaft assembly 803 is arranged in the middle of the lower end of the bottom storage box 2, the top of the rotating shaft assembly 803 is arranged with a triangular plate 801, the angle between the presentation surface of the lateral wedge block 802 and the horizontal line is an acute angle, when the spoon material falls out from the retention structure 5, the lateral wedge blocks 802 on both sides of the triangular plate 801 form a certain angle, and the rotating shaft assembly 803 helps the triangular plate 801 to adjust a certain angle, at this time, the partial space formed between the lateral wedge block 802 and the triangular plate 801 can slow down the speed of the spoon material when it falls, and the partial space plans the path of the spoon material activity in advance:

[0058] The effects and novel technologies of the auxiliary structure 8 are summarized as follows:

[0059] Effect:

[0060] Slow down the falling speed of materials:

[0061] The angle and partial space formed between the side wedge block 802 and the triangular plate 801 can effectively slow down the speed of the spoon material during the falling process, reduce the force of the material impact, and thus reduce the breakage rate.

[0062] Stabilize material paths:

[0063] The rotating shaft assembly 803 helps the triangular plate 801 to adjust its angle, so that the space between the side wedge block 802 and the triangular plate 801 plans the path of the spoon material movement in advance, ensuring that the material falls stably into the designated position along a predetermined trajectory.

[0064] Reduce material accumulation:

[0065] By properly designing the included angle, the side wedge block 802 and the triangular plate 801 can prevent the material from piling up during the falling process, thereby maintaining the continuity and smoothness of the material.

[0066] Flexible adjustment:

[0067] The setting of the rotating shaft assembly 803 allows the angle of the triangular plate 801 to be flexibly adjusted to adapt to materials of different types and sizes, thereby improving the applicability and flexibility of the equipment.

[0068] Novel technology:

[0069] The design of the triangle plate 801 and the side wedge block 802 is as follows:

[0070] The acute angle formed between the triangle plate 801 and the side wedge block 802 enables the material to be effectively guided and decelerated during the falling process. This design fully considers the physical properties and falling dynamics of the material, and significantly improves the accuracy and efficiency of material handling.

[0071] Adjustable shaft assembly 809:

[0072] The rotating shaft assembly 803 allows the angle of the triangular plate 801 to be adjusted according to actual needs. This design improves the adaptability of the device, can flexibly cope with different working conditions and material characteristics, and enhances the versatility and ease of operation of the equipment.

[0073] Deceleration function space design:

[0074] The partial space designed in the auxiliary structure 8 is not only for slowing down the material speed, but also for pre-planning the movement path of the material. This pre-planned design ensures the stability and continuity of the material during the landing process and reduces the risk of material deviation and accumulation.

[0075] Integrated buffer and guide design:

[0076] The deceleration, guidance and path planning functions are integrated into one structure. Through the cooperation of the triangular plate 801 and the side wedge block 802, an integrated buffer and guidance design is realized, which simplifies the equipment structure and improves the overall operating efficiency and reliability.

[0077] These effects and novel technologies give the auxiliary structure 8 significant advantages in the plastic spoon production process, especially in slowing down the material falling speed, stabilizing the material path and enhancing equipment flexibility, which can effectively improve production efficiency and product quality, and reduce material loss and equipment maintenance costs.

[0078] Working principle: When using the blanking device for producing plastic spoons, first move the magnetic plate 7 inside the vertical slot 6, and the magnetic plate 7 attracts the two sides of the push plate 505. At this time, the spoon material passes through the top storage box 1 and enters the surface of the upper guide slot 506 inside the push plate 505. The double-layer electric actuator body 4 arranged inside the backup box 3 is connected to the external power supply, and the upper electric actuator body 4 is first inserted into the upper guide slot 506. At the same time, the upper electric actuator body 4 pushes the upper end of the push plate 505 to move. When the rotation angle value of the upper end of the push plate 505 reaches a certain degree, start the lower electric actuator body 4 inside the backup box 3 again, and the lower electric actuator body 4 is inserted into the lower guide slot 504. At this time, the lower end of the push plate 505 is pushed by the lower electric actuator body 4. At this time, the upper end of the push plate 505 as a whole The inclination angle is greater than the inclination angle of the overall lower end portion of the push plate 505. The angle formed by the inner corner frame plate 507 of the push plate 505 is similar to the angle formed by the push plate 505. At this time, the spoon material on the inner side of the corner frame plate 507 continues to be discharged through the push material empty frame 501. At the same time, the extension plate 502 helps the push material empty frame 501 to maintain a certain distance from the next receiving device port. When the spoon material falls out from the retention structure 5, the side wedge blocks 802 on both sides of the triangular plate 801 form a certain angle, and the rotating shaft assembly 803 helps the triangular plate 801 to adjust a certain angle. At this time, the partial space formed between the side wedge blocks 802 and the triangular plate 801 can slow down the speed of the spoon material when it falls, and this partial space plans the path of the spoon material activity in advance. This is the working principle of the blanking device for the production of plastic spoons.

[0079] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A blanking device for producing plastic spoons, comprising: A top storage box (1), characterized in that a bottom storage box (2) is arranged at the bottom end of the top storage box (1), a backup box (3) is arranged on the back of the top storage box (1), an electric actuator body (4) is arranged on the inner side of the backup box (3), and a retention structure (5) is arranged at the upper end of the middle of the inner side of the top storage box (1); The two ends of the inner side of the top storage box (1) are provided with vertical grooves (6), the inner side of the vertical grooves (6) is provided with magnetic attraction plates (7), the bottom end of the top storage box (1) is provided with a bottom storage box (2), and the inner side of the bottom storage box (2) is provided with an auxiliary structure (8).

2. A blanking device for producing plastic spoons according to claim 1, characterized in that: The storage structure (5) comprises a material pushing empty frame (501), an extension plate (502), a material placing plate (503), a lower guide groove (504), a push plate (505), an upper guide groove (506) and a corner frame plate (507); a push plate (505) is magnetically bonded to one side of the magnetic attraction plate (7); an upper guide groove (506) is arranged at the upper end of the back side of the push plate (505); a lower guide groove (504) is arranged at the lower end of the back side of the push plate (505); a corner frame plate (507) is arranged at the top end of the front part of the push plate (505); a material pushing empty frame (501) is arranged on one side of the push plate (505); an extension plate (502) is arranged at the bottom end of the material pushing empty frame (501); and iron materials are arranged on both sides of the outside of the push plate (505).

3. A blanking device for producing plastic spoons according to claim 2, characterized in that: The angle of the corner frame plate (507) itself at the bending point is an acute angle.

4. A blanking device for producing plastic spoons according to claim 2, characterized in that: The lower guide groove (504) is a half-inserted tube structure.

5. A blanking device for producing plastic spoons according to claim 2, characterized in that: The area of ​​the pusher empty frame (501) is equal to the area of ​​the extension plate (502).

6. A blanking device for producing plastic spoons according to any one of claims 1-2, characterized in that: The electric actuator body (4) inside the backup box (3) is structured as an upper and lower layer, wherein the output end of the electric actuator body (4) in the upper layer inside the backup box (3) is on the same straight line with the center point of the upper guide groove (506), and the output end of the electric actuator body (4) in the lower layer inside the backup box (3) is on the same straight line with the center point of the lower guide groove (504).

7. A blanking device for producing plastic spoons according to claim 1, characterized in that: The auxiliary structure (8) comprises a triangular plate (801), a lateral wedge block (802) and a rotating shaft assembly (803); the lateral wedge blocks (802) are arranged on both sides of the lower end of the bottom storage box (2); the rotating shaft assembly (803) is arranged in the middle of the lower end of the bottom storage box (2); the triangular plate (801) is arranged at the top end of the rotating shaft assembly (803); and the angle between the presentation surface of the lateral wedge block (802) and the horizontal line is an acute angle.

Citation Information

Patent Citations

  • Blanking device for plastic spoon production

    CN217318945U